Montesa COTA 4RT RACE REPLICA Owner's Manual page 126

Frame servicing
1
2
(1) FORK TUBE
(2) SEAT PIPE ASSEMBLY
(3) OIL LOCK PIECE
Left Fork Assembly
Clean the parts thoroughly with non-flammable or high
flush point solvent before assembly.
Apply fork fluid to the piston ring.
Install the seat pipe assembly into the fork tube.
Install the oil lock piece on the end of the seat pipe.
NOTICE
The oil lock piece is easy to scratched or deformed. Take
care not to damage it when assembling it.
5-10 5-10
ED / 3E ED / 3E
3 1
2
(1) FORK DAMPER HOLDER
(2) CENTER BOLT
Hold the axle holder in a vise protected with a piece of
wood or soft jaws to avoid damage.
Do not overtighten the vise.
Clean and apply a locking agent to the center bolt threads.
Install the center bolt with a new sealing washer.
Hold the seat pipe using the special tool, then tighten the
center bolt to the specified torque.
Tool:
Fork damper holder
Torque:
ED / 3E: 23,5-25,5 N•m (2,39-2,59 kgf•m)
2E / 4E:
2E / 4E 2E / 4E
1
2
07930–KA50100
34 N•m (3,5 kgf•m)
ED / 3E ED / 3E 2E / 4E 2E / 4E
5 5
4 4
3 3
2 2
1 1
(1) GUIDE BUSHING
(2) BACK-UP RING
(3) OIL SEAL
(4) STOP RING
(5) DUST SEAL
Install the following using the same procedure as the right
fork (page 5-5):
– Slider bushing/guide bushing/new oil seal/back-up ring
onto the fork tube
– Fork tube into the fork slider
Drive the guide bushing and oil seal until the stop ring
groove is visible, using the special tool (page 5-6).
Install the stop ring and dust seal.