Montesa COTA 4RT RACE REPLICA Owner's Manual page 142

Frame servicing
2E / 4E 2E / 4E
1
4
3
(1) PAD SPRING PIN
(2) BOLTS
(3) DISC COVER
(4) CALIPER
Front Brake Pad Replacement (2E / 4E)
Remove the brake caliper mounting bolts, disc cover,
flange collars and caliper.
Remove the spring pin from the pads.
5-26 5-26
2E / 4E 2E / 4E
2
2
2E / 4E 2E / 4E
Push the pistons all the way in to allow installation of new
brake pads.
Check the brake fluid level in the reservoir as this operation
causes the level to rise.
Remove the spring pin from the pads.
Clean the brake caliper inside especially around the caliper
pistons.
2E / 4E 2E / 4E
1
2
(1) NEW PADS
(2) PAD PIN
(3) PAD SPRING PIN
Install the new pads and secure with the spring pin for
the pads.
Install the caliper to the fork so the disc is positioned
between the pads, being careful not to damage the pads.
Apply a locking agent to the caliper mounting bolt threads.
Install the disc cover, then install and tighten the mounting
bolts.
Torque: 26 N•m (2.7 kgf•m, 20 lbf•ft)
Operate the brake lever to seat the caliper pistons against
the pads.