Montesa COTA 4RT RACE REPLICA Owner's Manual page 123

ED / 3E ED / 3E 2E / 4E 2E / 4E
1
2
(1) FORK DAMPER HOLDER
(2) RIGHT FORK CENTER BOLT
Hold the axle holder in a vise protected with a piece of
woods or soft jaws to avoid damage.
Do not overtighten the vise.
Install the right fork center bolt with a new sealing washer.
Hold the fork damper using the special tool, then tighten
the right fork center bolt to the specified torque.
Tool:
Fork damper holder 89515–NN3–821
Torque:
ED / 3E: 23,5-25,5 N•m (2,39-2,59 kgf•m)
2E / 4E: 34 N•m (3,5 kgf•m)
1
1
2
(1) FORK FLUID
(2) FORK TUBE
Pour recommended fork fluid in the fork leg.
Specified fork fluid:
ED / 3E versions:
Tech OJ01(SAE 5)
2E / 4E versions:
Above 5˚C/41˚F:
Showa SS05
Below 5˚C/41˚F:
Belray #5 or BP #10
Bleed the air as follows:
1. Extend the fork. Cover the top of the fork tube with
your hand and compress the fork slowly several times.
ED / 3E ED / 3E
1
2
(1) FORK DAMPER ROD
(2) OIL LEVEL
2. Pump the damper rod 8 - 10 times.
3. Make sure no air in fork damper by slowly pull the
damper rod up. If the resistance is felt at the top end,
pump the damper rod again.
Wait 2 – 3 minutes before measuring the oil level.
Measure the oil level from top of the fork tube.
ED / 3E ED / 3E
Standard oil level 50 mm (1.9 in)
400 cm
Oil capacity (13.5 US oz)
(14.1 Imp oz)
Frame servicing
2E / 4E 2E / 4E
1
2
2E / 4E 2E / 4E
38 mm (1.5 in)
410 cm
3 3
(13.9 US oz)
(14.4 Imp oz)
5-7 5-7