Montesa COTA 4RT 2005 Manuals

Montesa COTA 4RT 2005 Manuals

Manuals and User Guides for Montesa COTA 4RT 2005. We have 1 Montesa COTA 4RT 2005 manual available for free PDF download: Manual

Montesa COTA 4RT 2005 Manual

Montesa COTA 4RT 2005 Manual (146 pages)

Brand: Montesa | Category: Motorcycle | Size: 3 MB

Table of Contents

Table of Contents
4
1 Operating Instruction

7
- Fuel
  7
- Coolant
  7
- Basic Operation
  7
- Controls
  9
2 Service Data

11
- Specifications
  11
- Service Data
  11
- Torque Values
  15
- Tools
  17
- Lubrication & Seal Points
  18
- Cable & Harness Routing
  21
3 Service and Maintenance

29
- Maintenance Schedule
  29
- Pre-Ride Inspection
  29
- Warming-Up Inspection
  30
- Ride Inspection
  30
- After Ride Inspection
  30
- Replacement Parts
  30
- Fuel Line
  31
- Air Cleaner
  31
- Spark Plug
  32
- Valve Clearance
  32
- Engine Oil/Oil Filter
  34
- Engine Idle Speed
  36
- Transmission Oil
  36
- Coolant
  37
- Clutch System
  38
- Exhaust Pipe and Muffler
  38
- Drive Chain Slider
  39
- Drive/Driven Sprockets
  40
- Brake Fluid
  41
- Brake Pad Wear
  42
- Brake System
  42
- Handlebar and Steering Head Bearings
  43
- Wheels and Tires
  43
- Front Suspension
  44
- Fork
  44
- Rear Suspension
  45
- Cleaning
  46
- Storage
  46
4 Engine Servicing

47
- Oil Pressure Relief Valve
  47
- Oil Pump
  47
- Fuel Line Inspection
  50
- Fuel Tank/Fuel Pump
  52
- Injector
  55
- Throttle Body
  56
- Water Seal and Bearing Replacement
  58
- Radiator Removal/Installation
  60
- Engine Removal/Installation
  61
- Cylinder Compression
  63
- Cylinder Head Cover/Camshaft Removal
  63
- Cylinder Head Removal
  66
- Cylinder Head Disassembly
  68
- Cylinder Head Inspection
  69
- Valve Guide Replacement
  70
- Valve Seat Inspection/Refacing
  71
- Cylinder Head Assembly
  74
- Cylinder/Piston
  75
- Cylinder Head Installation
  80
- Camshaft/Cylinder Head Cover Installation
  81
- Right Crankcase Cover
  83
- Clutch Slave Cylinder
  84
- Clutch
  86
- Kickstarter
  89
- Gearshift Linkage
  90
- Left Crankcase Cover
  92
- Flywheel
  95
- Crankcase Separation/Disassembly
  97
- Crankshaft/Transmission Inspection
  99
- Crankcase Bearing Replacement
  99
- Transmission Assembly
  101
- Crankcase Combination
  102
5 Frame Servicing

105
- Front Wheel
  105
- Fork
  107
- Steering Stem
  116
- Rear Wheel
  119
- Shock Absorber
  120
- Shock Linkage
  122
- Swingarm
  123
- Brake Pad Replacement
  127
- Front Brake Caliper
  128
- Rear Brake Caliper
  129
- Front Master Cylinder
  130
- Rear Master Cylinder
  131
- Brake Pedal
  131
- Clutch Master Cylinder
  132
6 Electrical Servicing

135
- Charging System Inspection
  135
- Ignition System Inspection
  137
- PGM-FI System Inspection
  139
- Pgm-Fi
  140
- PGM-FI Self-Diagnosis Malfunction Indicator Lamp (MIL) Failure Codes
  141
- Bank Angle Sensor Inspection
  142
- Engine Stop Switch Inspection
  143
- Cooling Fan System Inspection
  143
- Wiring Diagrams
  145

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