Montesa 4Ride MST260G 2016 Manuals

Manuals and User Guides for Montesa 4Ride MST260G 2016. We have 1 Montesa 4Ride MST260G 2016 manual available for free PDF download: Shop Manual

Montesa 4Ride MST260G 2016 Shop Manual

Montesa 4Ride MST260G 2016 Shop Manual (158 pages)

Brand: Montesa | Category: Motorcycle | Size: 5 MB

Table of Contents

Table of Contents
8
Specifications
9
Service Data
9
1 Service Data

10
- Torque Values
  13
- Tools
  15
- Special
  15
- Lubrication & Seal Points
  16
- Cable & Harness Routing
  19
2 Service and Maintenance

29
- Maintenance Schedule
  29
- Fuel Line
  31
- Air Cleaner
  31
- Spark Plug
  32
- Valve Clearance
  32
- Engine Oil/Oil Filter
  34
- Engine Idle Speed
  36
- Transmission Oil
  36
- Coolant
  37
- Clutch System
  38
- Exhaust Pipe and Muffler
  38
- Drive Chain
  39
- Drive Chain Slider
  39
- Drive/Driven Sprockets
  40
- Brake Fluid
  41
- Brake Pad Wear
  42
- Brake System
  42
- Handlebar and Steering Head Bearings
  43
- Wheels and Tires
  43
- Front Suspension
  44
- Fork
  44
- Rear Suspension
  45
- Front Headlight and Front Position Light
  46
3 Engine Servicing

47
- Oil Pressure Relief Valve
  47
- Oil Pump
  47
- Disassembly / Installation of Fuel Feed Hose
  50
- Fuel Line Inspection
  51
- Fuel Tank/Fuel Pump
  53
- Injector
  59
- Throttle Body
  59
- Water Seal and Bearing Replacement
  61
- Radiator Removal/Installation
  63
- Engine Removal/Installation
  64
- Cylinder Compression
  66
- Cylinder Head Removal
  69
- Cylinder Head Disassembly
  71
- Cylinder Head Inspection
  72
- Valve Guide Replacement
  73
- Valve Seat Inspection/Refacing
  74
- Cylinder Head Assembly
  77
- Cylinder/Piston
  78
- Cylinder Head Installation
  83
- Camshaft/Cylinder Head Cover Installation
  84
- Right Crankcase Cover
  86
- Clutch Slave Cylinder
  87
- Clutch
  89
- Kickstarter
  92
- Gearshift Linkage
  93
- Left Crankcase Cover
  95
- Flywheel
  98
- Crankcase Separation/Disassembly
  100
- Crankshaft/Transmission Inspection
  102
- Crankcase Bearing Replacement
  102
- Transmission Assembly
  104
- Crankcase Combination
  105
4 Frame Servicing

109
- Front Wheel
  109
- Fork
  110
- Steering Stem
  119
- Rear Wheel
  122
- Shock Absorber
  124
- Shock Linkage
  127
- Swingarm
  128
- Front Brake Pad Replacement
  132
- Rear Brake Pad Replacement
  133
- Front Brake Caliper
  135
- Rear Brake Caliper
  135
- Front Master Cylinder
  136
- Rear Master Cylinder
  138
- Brake Pedal
  138
- Clutch Master Cylinder
  139
5 Electrical Servicing

141
- Charging System Inspection
  141
- Ignition System Inspection
  143
- PGM-FI System Inspection
  145
- Pgm-Fi
  146
- PGM-FI Self-Diagnosis Malfunction Indicator Lamp (Mil) Failure Codes
  147
- Bank Angle Sensor Inspection
  148
- Engine Stop Switch Inspection
  149
- Cooling Fan System Inspection
  149
- Lights / Instruments / Switches
  150
- Indicator Light/Indicator Light Relay
  151
- Brake Light
  152
- Brake Light Switch
  152
- Speedometer
  153
- Speed Sensor
  154
- Horn
  155
- Wiring Diagram
  156

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