MONTESA COTA 4RT RACE REPLICA Manuals

MONTESA COTA 4RT RACE REPLICA Manuals

Manuals and User Guides for MONTESA COTA 4RT RACE REPLICA. We have 1 MONTESA COTA 4RT RACE REPLICA manual available for free PDF download: Owner's Manual

MONTESA COTA 4RT RACE REPLICA Owner's Manual

MONTESA COTA 4RT RACE REPLICA Owner's Manual (168 pages)

Brand: MONTESA | Category: Motorcycle | Size: 8 MB

Table of Contents

General Competition Maintenance
7
Important Safety Precautions
7
Table of Contents
8
1 Operating Instructions

11
- Operation Component Locations
  11
- Fuel
  12
- Coolant
  12
- Basic Operation
  12
- Odometer/Speedometer (ED/2E)
  14
- Steering Lock
  14
- Shifting Gears
  14
- Braking
  15
- Parking
  15
- Controls
  16
2 Service Data

19
- Specifications
  19
- Service Data
  19
- Torque Values
  24
- Tools
  26
- Lubrication & Seal Points
  27
- Cable & Harness Routing
  30
3 Service and Maintenance

39
- Maintenance Schedule
  39
- Pre-Ride Inspection
  39
- Warming-Up Inspection
  40
- Ride Inspection
  40
- After Ride Inspection
  40
- Replacement Parts
  40
- Fuel Line
  41
- Air Cleaner
  41
- Spark Plug
  42
- Valve Clearance
  42
- Engine Oil/Oil Filter
  44
- Engine Idle Speed
  46
- Transmission Oil
  46
- Coolant
  47
- Clutch System
  48
- Exhaust Pipe and Muffler
  48
- Drive Chain
  49
- Drive Chain Slider
  49
- Drive/Driven Sprockets
  50
- Brake Fluid
  51
- Brake Pad Wear
  52
- Brake System
  52
- Handlebar and Steering Head Bearings
  53
- Wheels and Tires
  53
- Front Suspension
  54
- Fork (ED / 3E)
  54
- Fork (2E /4E)
  55
- Rear Suspension
  56
- Front Headlight and Front and Rear Position Light
  57
- Cleaning
  58
- Storage
  58
4 Engine Servicing

59
- Oil Pressure Relief Valve
  59
- Oil Pump
  59
- Fuel Line Inspection
  62
- Fuel Tank/Fuel Pump
  64
- Injector
  67
- Throttle Body
  68
- Water Seal and Bearing Replacement
  70
- Radiator Removal/Installation
  72
- Cylinder Compression
  75
- Cylinder Head Removal
  78
- Cylinder Head Disassembly
  80
- Cylinder Head Inspection
  81
- Valve Guide Replacement
  82
- Valve Seat Inspection/Refacing
  83
- Cylinder Head Assembly
  86
- Cylinder/Piston
  87
- Cylinder Head Installation
  92
- Right Crankcase Cover
  95
- Clutch Slave Cylinder
  96
- Clutch
  98
- Kickstarter
  101
- Gearshift Linkage
  102
- Left Crankcase Cover
  104
- Flywheel
  107
- Crankcase Separation/Disassembly
  109
- Crankshaft/Transmission Inspection
  111
  - Crankcase Bearing Replacement
    111
  - Transmission Assembly
    113
  - Crankcase Combination
    114
5 Frame Servicing

117
- Front Wheel
  117
- Fork
  119
- Steering Stem
  128
- Rear Wheel
  131
- Shock Absorber
  132
- Shock Linkage
  136
- Swingarm
  137
- Brake Pad Replacement
  141
- Front Brake Caliper
  144
- Rear Brake Caliper
  145
- Front Master Cylinder
  146
- Rear Master Cylinder
  147
- Brake Pedal
  147
- Clutch Master Cylinder
  148
6 Electrical Servicing

151
- Charging System Inspection
  151
- Ignition System Inspection
  153
- PGM-FI System Inspection
  155
- Pgm-Fi
  156
- PGM-FI Self-Diagnosis Malfunction Indicator Lamp (Mil) Failure Codes
  157
- Bank Angle Sensor Inspection
  158
- Engine Stop Switch Inspection
  159
- Cooling Fan System Inspection
  159
- Chapter Lights / Instruments / Switches
  160
- Speed Sensor
  164
- Battery
  165
- Wiring Diagram (ED / 2E)
  166
- Wiring Diagram (3E / 4E)
  167

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