Section 8. Disassembly - Kohler Command Pro CV960 Service Manual

WARNING: Accidental Starts!
Disabling engine. Accidental starting can cause severe injury or death. Before working on the engine or equipment,
Clean all parts thoroughly as the engine is
disassembled. Only clean parts can be accurately
inspected and gauged for wear or damage. There
are many commercially available cleaners that will
quickly remove grease, oil and grime from engine
parts. When such a cleaner is used, follow the
manufacturer's instructions and safety precautions
carefully.
Make sure all traces of the cleaner are removed before
the engine is reassembled and placed into operation.
Even small amounts of these cleaners can quickly
break down the lubricating properties of engine oil.
Typical Disassembly Sequence
The following sequence is suggested for complete
engine disassembly. The sequence can be varied to
accommodate options or special equipment.
1. Disconnect spark plug leads.
5. Remove cylinder shrouds and blower housing.
6. Remove electric starter motor.
7. Remove air cleaner assembly.
8. Remove fuel pump.
9. Remove control bracket, governor springs and
lever.
10. Remove carburetor.
11. Remove intake manifold.
12. Remove Oil Sentry™ (if equipped).
14. Remove oil cooler.
16. Remove ignition modules.
17. Remove grass screen and cooling fan.
harness.
20. Remove backing shroud assembly.
Section 8
Disassembly
21. Remove spark plugs.
22. Remove valve covers.
24. Remove breather assembly.
25. Remove oil pan assembly.
27. Remove connecting rods with pistons and rings.
29. Removal of governor gear.
33. Removal of main bearings.
Disconnect Spark Plug Leads
1. Disconnect the leads from the spark plugs. See
Figure 8-1. Disconnect Spark Plug Leads.
plug lead.
8
8.1