Kohler Command Pro CV960 Manuals

Manuals and User Guides for Kohler Command Pro CV960. We have 3 Kohler Command Pro CV960 manuals available for free PDF download: Service Manual, Owner's Manual

Kohler Command Pro CV960 Service Manual (73 pages)

Vertical crankshaft

Brand: Kohler | Category: Engine | Size: 1 MB

Contents
1
Safety Precautions
2
Maintenance Instructions
3
Maintenance Schedule
3
Weekly
3
Every 25 Hours or Annually
3
Maintenance
4
Oil Recommendations
4
Fuel Recommendations
4
Storage
4
Engine Dimensions
5
Specifications
6
Engine Identification Numbers
6
General Specifications
6
Torque Specifications
6
Clearance Specifications
8
General Torque Values
12
Tools and Aids
13
Separate Tool Suppliers
13
Flywheel Holding Tool
15
Rocker Arm/Crankshaft Tool
15
Engine Cranks but will Not Start
16
Engine Starts but Does Not Keep Running
16
Engine Starts Hard
16
Troubleshooting Guide
16
External Engine Inspection
17
Cleaning Engine
17
Engine Loses Power
17
Engine Uses Excessive Amount of Oil
17
Crankcase Vacuum Test
18
To Test Crankcase Vacuum with Manometer
18
To Test Crankcase Vacuum with Vacuum/Pressure Gauge
18
Compression Test
19
Cylinder Leakdown Test
19
Air Cleaner
20
Air Cleaner Components
20
Breather Tube
20
Air Cooling
20
Fuel Pump
21
Fuel Line
21
Fuel Pump Replacement
21
Fuel System Tests
21
Carburetor
22
Two-Barrel Carburetor Components
22
Troubleshooting Checklist
23
Troubleshooting-Carburetor Related Causes
23
Fuel Shut-Off Solenoid
24
Carburetor Adjustments
24
Carburetor Circuits
24
Slow and MID-Range
24
Carburetor Servicing
25
Float Replacement/Overhaul/Choke Repair
25
High Altitude Operation
26
Governor Components
27
Governor Adjustments
27
Governor System
27
Lubrication System
28
Lubrication Components
28
Check Oil Level
28
Change Oil and Filter
28
Oil Cooler
29
Oil Sentry
29
Electrical System
30
Spark Plugs
30
Spark Plug Component and Details
30
Wet Fouled
30
Electronic Ignition Systems
31
Carbon Fouled
31
Overheated
31
Battery
31
Fixed Ignition System
32
Wire Diagram
32
Digital Spark Advance Ignition (DSAI) System
33
Electronic Ignition Systems Tests
34
Test Ignition Systems
34
Test for Spark
35
Test Timing Advance (DSAI Only)
35
Test Ignition Modules and Connections (DSAI Only)
35
Battery Charging System
36
15/20/25 Amp Regulated Charging System
36
To Test 20/25 Amp Rectifier-Regulators
36
To Test 15 Amp Rectifier-Regulators
36
15/20/25 Amp Battery Charging Systems
37
To Test Charging System for no Charge to Battery
37
Starter System
38
Troubleshooting-Starting Difficulties
38
Solenoid Shift Starters
39
Solenoid Shift Starter Components
39
Starter Disassembly
39
Drive Pinion
39
Armature
40
Brush Replacement
40
Starter Reassembly
40
Solenoid Tests
41
To Test Solenoid Pull-In Coil/Plunger
41
To Test Solenoid Hold-In Coil
41
Disassembly/Inspection and Service
42
External Engine Components
42
Disconnect Spark Plug Leads
43
Drain Oil from Crankcase and Remove Oil Filter
43
Remove Cylinder Shrouds and Blower Housing
43
Remove Electric Starter Motor
43
Remove Carburetor
44
Remove Oil Cooler
44
Remove Oil Filter Housing
44
Remove Baffles and Intake Manifold
44
Flywheel/Ignition Components
45
Remove Ignition Modules
45
Remove Debris Screen and Cooling Fan
45
Remove Flywheel
45
Cylinder Head Components
46
Remove Valve Covers
46
Remove Cylinder Heads and Hydraulic Lifters
46
Bleeding Lifters
46
Disassemble Cylinder Heads
47
Valve Details
47
Exhaust Valve
47
Valve Guides
48
Valve Seat Inserts
48
Lapping Valves
48
Valve Stem Seals
48
Breather/Oil Pan Components
49
Remove Breather Assembly
49
Remove Oil Pan Assembly
49
Oil Pump Assembly
50
Remove Camshaft
51
Remove Connecting Rods with Pistons and Rings
51
Connecting Rods
51
Piston and Rings
52
Piston and Rings Components and Details
52
Install New Piston Rings
52
Remove Crankshaft
53
Crankshaft Components and Details
53
Clearance Specifications-Connecting Rod Journal
53
Remove Crankshaft Plug
53
Remove Governor Gear Assembly
54
Remove Governor Yoke, Cross Shaft, and Seal
54
Remove Lifter Feed Chamber Cover and Gaskets
54
Remove Flywheel and PTO End Oil Seals
54
Clean Cylinder Bore after Honing
55
Measuring Piston-To-Bore Clearance
55
Crankcase Components
56
Install Flywheel End Oil Seal
56
Install Lifter Feed Chamber Gaskets and Cover
56
Install Crankshaft Bearing
56
Install Governor Shafts, Seal, and Governor Gear
57
Install Crankshaft
57
Install Connecting Rods with Pistons and Rings
57
Governor Components and Details
57
Install Camshaft
58
Determining Camshaft End Play
58
Install Oil Pan Seal and Crankshaft Bearing (PTO)
59
Install Oil Pan Assembly
59
Check Crankshaft End Play
59
Install Breather
60
Install Hydraulic Lifters
60
Assemble Cylinder Heads
61
Install Cylinder Heads
61
Adjust Valve Clearance
61
Check Assembly
62
Oil Cooler/Filter Components
62
Install Spark Plugs
62
Install Valve Covers
62
Install Oil Filter Housing Assembly
63
Install Backing Shroud Assembly
64
Install Stator, Wiring Harness, and Rectifier-Regulator
64
Install Ignition Modules
64
Install Flywheel
64
Install Cooling Fan and Debris Screen
66
Install Electric Starter
66
Install Valley Baffles
66
Control Bracket Components
66
Install Carburetor
67
Install Governor Lever
67
Install Control Bracket and Air Cleaner Assembly
67
Install Throttle and Choke Linkages
67
Governor Spring/Rpm Chart
68
Install Oil Sentry
68
Install Blower Housing and Cylinder Shrouds
68
Install Muffler
68

Kohler Command Pro CV960 Service Manual (138 pages)

Kohler Vertical Crankshaft Service Manual

Brand: Kohler | Category: Engine | Size: 6 MB

Table of Contents
3
Section 1. Safety and General Information
5
- Safety Precautions
  5
- Version Code
  7
- Fuel Recommendations
  8
- Torque Conversions
  17
Section 2. Tools & Aids
19
Troubleshooting Guide
23
Section 3. Troubleshooting
23
Cleaning the Engine
24
Section 4 Air Cleaner and Air Intake System
27
- Section 4 Air Cleaner and Air Intake System
  28
- Fuel System Components
  29
Section 5 Fuel System and Governor
29
- Fuel Pump - Replacement
  31
- Carburetor Details
  33
- Carburetor Adjustments
  34
- Oil Recommendations
  45
Section 6 Lubrication System
45
- Changing Oil and Oil Filter
  46
- Spark Plugs
  51
Section 7 Electrical System and Components
51
- Battery Charging System
  59
- Brush Replacement
  71
- Starter Service
  71
- Starter Reassembly
  71
- Solenoid Test Procedure
  75
Section 8 Disassembly
77
- Shut off Fuel Supply
  78
- Remove Air Cleaner Assembly
  79
- Remove Carburetor
  81
- Remove Ignition Modules
  83
- Remove Flywheel
  84
- Wiring Harness
  84
- Remove Spark Plugs
  85
- Remove Valve Covers
  86
- Oil Pump Assembly
  89
- Remove Camshaft
  89
- Remove Connecting Rods with Pistons and Rings
  89
- Remove Crankshaft
  90
Section 9 Inspection and Reconditioning
93
- Cylinder Head and Valves
  96
- Pistons and Rings
  100
- Hydraulic Lifters
  103
- Connecting Rods
  103
- Oil Pump Assembly
  104
- Oil Pan Assembly
  104
Section 10 Reassembly
107
- Install Crankshaft
  110
- Install Connecting Rods with Pistons and Rings
  111
- Install Camshaft
  112
- Check Crankshaft End Play
  115
- Valve Stem Seals
  117
- Install Cylinder Heads
  118
- Adjust Valve Clearance
  119
- Install Valve Covers
  121
- Install Intake Manifold
  123
- Install Flywheel
  125
- Install Ignition Modules
  126
- Install Electric Starter
  128
- Install Carburetor
  129

Kohler Command Pro CV960 Owner's Manual (9 pages)

Horizontal/Vertical shaft

Brand: Kohler | Category: Engine | Size: 1 MB

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