Uponor Climate Control Zoning System Installation Manual

Uponor Climate Control Zoning System Installation Manual

Radiant heating and cooling systems
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R A D I A N T H E AT I N G A N D
C O O L I N G S Y S T E M S
C L I M AT E C O ˘ N T R O L ™
Z O N I N G S Y S T E M
INSTALLATION GUIDE
Climate Co ˘ntrol
Zoning System
Installation Guide

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  • Page 1 R A D I A N T H E AT I N G A N D C O O L I N G S Y S T E M S C L I M AT E C O ˘ N T R O L ™ Z O N I N G S Y S T E M INSTALLATION GUIDE Climate Co ˘ntrol...
  • Page 2 Uponor Climate Co ˘ ntrol Zoning System Installation Guide Published by Uponor, Inc. 5925 148th Street West Apple Valley, MN 55124 USA Phone: (800) 321-4739 Fax: (952) 891-2008 www.uponor-usa.com © 2010 Uponor All Rights Reserved. First Edition First Printing May 2008 Printed in the United States of America www.uponor-usa.com •...
  • Page 3 Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 4 • www.uponor.ca...
  • Page 5: Table Of Contents

    Interface I-75 ......3 Uponor Climate Co ˘ ntrol Zoning System Components ... . . 4 Section 3: Base Unit Installation .
  • Page 6 Contacting an Installer ..... . . 44 Contacting Uponor ......44 Troubleshooting Solutions .
  • Page 7: Section 1: General Recommendations

    Section 1 Power Supply General • The Uponor Climate Co ˘ ntrol™ Zoning System uses a 110VAC/60Hz power supply. Recommendations • In case of emergency, immediately disconnect the plug from the power. • Do not use water to clean the Zoning System.
  • Page 8 • www.uponor.ca...
  • Page 9: Section 2: The Uponor Climate Co ˘ Ntrol Zoning System Overview

    12 thermostats and 14 actuators. The base unit is typically located near the manifolds. The Uponor Climate Co ˘ ntrol Zoning System is a Interface I-75 wireless zoning control for radiant floor systems. The interface allows viewing of important...
  • Page 10: Uponor Climate Co ˘ Ntrol Zoning System Components

    Uponor Climate Co ˘ntrol Zoning System Components Antenna for Base Unit C-55 Base Unit C-55 Thermostat Display T-75 Thermostat Thermostat Mounting Kit Display T-75 for T-75 Adhesive strip Batteries Wall bracket Table stand Fastening screws Thermostat display T-75 Connection cable...
  • Page 11: Section 3: Base Unit Installation

    • A 110VAC standard power receptacle is required for the connection of the base unit. • Protect the mounting locations for the Zoning System from moisture. • Use one thermostat for every zone with radiant floor heating. Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 12: Components Installation

    2. Connect the RJ 9 connector into the antenna. 3. Clip the antenna into the base unit. 4. Insert the cable of the antenna into the hole of the base unit. � Connect to terminals 9 and 10. www.uponor-usa.com • www.uponor.ca...
  • Page 13 Fastening the Antenna to the Wall with Adhesive 1. Connect the RJ 9 connector into the antenna. 2. Use the double-sided adhesive strip to attach the antenna to a smooth wall, such as glazed ceramic tiles. 10 feet Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 14 1. Hold base unit to wall; mark mounting hole locations on the wall with a pencil. 2. Drill the wall. 3. Press the anchor into the hole. 4. Attach the base unit to the wall with screws. www.uponor-usa.com • www.uponor.ca...
  • Page 15 • Check the actuators and antenna to ensure that the wiring is complete. • Check that the power compartment lid is closed. • Connect the power supply plug into the electrical outlet. Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 16 • www.uponor.ca...
  • Page 17: Section 4: Thermostat Installation

    02, 03, etc. For a system with an interface and several base units, an identification for the base unit should be added, e.g., 1.02, 1.03, 2.02, 2.03, etc. T-75 Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 18: Register Room Thermostats

    Caution: To register a different thermostat to a channel, cancel the registration of the existing thermostat prior to linking to new thermostats. Then repeat the steps as outlined in the Register Room Thermostats section on this page. www.uponor-usa.com • www.uponor.ca...
  • Page 19: Determining The Thermostat Location

    Mounting Directly to the Wall Mounting to the Bracket Mounting Using Adhesive Strips 1. Use the double-sided adhesive strip to fix the thermostat on a smooth wall, such as glazed ceramic tiles. Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 20 Removing the Thermostat Display T-75 from 1. Attach stand to the back of the thermostat. the Bracket To remove the thermostat from the bracket: 1. Insert flathead screwdriver as shown. 2. Thermostat will then release from bracket. www.uponor-usa.com • www.uponor.ca...
  • Page 21: Section 5: Thermostat And Base Unit Testing

    The LEDs will switch off for channels linked to this thermostat. The LEDs will not switch off if channels are not linked to this thermostat. Note: If LED remains lit, there is no communication. Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 22: Testing The Base Unit Actuator

    1. Verify that the antenna is correctly mounted. Check if the thermostats are powered. 2. Close the cover of the base unit. Close the thermostat covers where necessary. 3. Complete the installation report (Section 12). 4. Leave installation guide at jobsite for future reference. www.uponor-usa.com • www.uponor.ca...
  • Page 23: Section 6: Interface With Base Unit Installation

    Climate Co ˘ntrol Zoning System Interface in control systems with up to three base units. Example of an Installation A system may consist of up to three base units managed by a single interface. Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 24: Interface Bracket Installation

    Interface Bracket Mounting on the Base Unit 1. Fix screws on the bracket cover. (Use cover marking as a guide.) 2. Let the screws protrude slightly from the base unit. 2. Hang the bracket on the screws. www.uponor-usa.com • www.uponor.ca...
  • Page 25: Wiring And Programming The Interface

    6. Insert in the quick connector on terminal. 7. Remove the screwdriver. Release quick connector button. 8. Secure the cable in the cable guide. Maximum cable length: 60 feet Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 26: Connections

    • Connect terminal 5 and 6 of base unit #2 to terminal 5 and 6 of base unit #1. • Connect terminal 7 and 8 of base unit #3 to terminal 7 and 8 of base unit #1 or base unit #2. www.uponor-usa.com • www.uponor.ca...
  • Page 27 Attention: If a common pump supports multiple manifolds, a pump relay can be Pump Relay connected to the closest base unit. See the circulation pump supplier documentation Pump before performing the connection. Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 28: Time And Date Setup

    01 Jan 2008 2006 Uponor 17 Mar 2008 12 : 24 1. Select hours. 2. Set the hour. 3. Select minutes. 4. Set the minutes and continue until the date is set. 5. Press OK to confirm. www.uponor-usa.com • www.uponor.ca...
  • Page 29: Attaching The Interface To Bracket

    The Uponor screen is shown. Interface Setup The system will automatically return to Advanced mode after 10 minutes. Interface Keys Uponor screen > Main Menu > Settings > System Displays the next Parameters > Controller ID Goes to next field Setting Base Unit Identification...
  • Page 30: Installation Inspection

    Setting the Heat Demand Management Alarms > > > 1. Uponor screen Main Menu Settings System To diagnose and resolve alarms, see > Parameters Heat Demand Management Section 11: Troubleshooting. Heat Demand Manage 2. Choose Common or Individual. > >...
  • Page 31: Section 7: Thermostat Operation

    (+) and (-) keys simultaneously. LCD Display Definition Display of temperatures and menus Displayed when setting the room temperature Displayed during radio transmission Temperature format for the display Low-battery indication Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 32: Setting The Minimum And Maximum Temperatures

    Interface I-75. Thermostat Battery Replacement The thermostat uses two alkaline AAA 1.5V batteries. Note the polarity. Opening the Battery Cover Installing the Batteries Closing the Thermostat www.uponor-usa.com • www.uponor.ca...
  • Page 33: Section 8: Interface Operation

    Uponor screen. Goes to line above Increases the value Decreases the Goes to line below value Confirms selection Displays the next and displays the Press screen screen of the current menu Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 34: Interface Screens

    Press OK. Settings 1. Upper banner: Menu heading To switch from Basic to Advanced Level: On the Uponor screen, simultaneously press 2. Information zone: The selected line is highlighted. for 10 seconds. 3. Scroll bar Screen Advanced and OK appears. Press OK to put the system is in Advanced mode.
  • Page 35: Information Menu

    ECO Alarm: A short circuit or similar problem mode. (Current setting is 66.2°F.) is reported. Current status: COMF: Comfort mode. Status ECO: Economy mode > to open the next screen Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 36: Settings Menu

    Reset profiles to the default values by Setting the Min and Max Temperatures re-editing. In heat mode, ECO mode reduces 1. Uponor screen > Main Menu > Settings > Rooms > room temperatures at the set times. There are Min / Max Temperatures five different time and temperature profiles 2.
  • Page 37: Editing The Eco Profiles

    YYYY / MM / DD > Clock Settings Date Format 39.2˚F DD Mmm YYYY ECO mode. > 2. Select the format. Press OK. > Press OK. Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 38: Exercise Actuators And Pumps

    68°F. Press OK. Applying the Vacation Mode Exercise Actuator Only > > > 1. Uponor screen > Main Menu > Vacation Mode > 1. Uponor screen Main Menu Settings System > > Apply Vacation Mode...
  • Page 39: Section 9: Technical Data

    2. Insert a wire in the quick connector. 3. Release the white button. 4. Run the cable in the cable guides secure it. 5. Screw clamp to secure the cable of antenna or/and extension. Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 40: Base Unit Connection Diagrams

    Test button with LED Socket for the connection of the data stick Interface RJ 9 Quick connectors for connector for I-75 the actuators Power LED A3601012 C-55 IP30 Made in France 110V 110V 110v/60Hz Compartment – Heat-demand Relay www.uponor-usa.com • www.uponor.ca...
  • Page 41 Heat Demand Power Supply Relay (dry) 110VAC only Base Unit Connection Diagram Connection of the interface with the quick connectors (49-foot cable) 24VDC Heat Demand Power Supply Relay (dry) 110VAC only Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 42 • www.uponor.ca...
  • Page 43: Section 10: T-54 Installation And Operation

    Refer to the Dip Switch Chart on the next page to inaccurate temperature information. properly set the dip switches for the external sensor. To activate the feature, move the dip switch to the ON position. Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 44 Replace the thermostat batteries when the red LED temperatures (if used). inside the thermostat flashes twice during a heating or cooling demand. Temperature Information 1. On the Uponor screen, select Main Menu > Information > Rooms. 2. Select the desired room and press OK. Icon Description Screen...
  • Page 45 Battery and Communication Status Minimum and Maximum Temperatures 1. On the Uponor screen, select Main Menu > 1. On the Uponor screen, select Main Menu > Information > Rooms. Settings > Rooms > Min./Max. Temperatures. 2. Select the desired room and press OK.
  • Page 46 • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. www.uponor-usa.com • www.uponor.ca...
  • Page 47: Section 11: System Maintenance

    • Use a dry soft cloth to clean the Zoning System and all its components. Disposal of the Product The Zoning System is made up of various recyclable components. Dispose of them properly. Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 48 • www.uponor.ca...
  • Page 49: Section 12: Troubleshooting

    Alarm Example: 1.02 Liv. room Battery Alarm ! The cause of the - Resolved - 14 Jun 2008 2 : 01 alarm in the living Resolved room thermostat has been resolved. Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 50: Contacting An Installer

    10 Nov 2008 4 : 20 Contacting Uponor Communication Error Alarm Base Unit An installer may need to contact Uponor for more Base unit 3 has a communication Communication Error! detailed information. Refer to the information in the error. 19 Dec 2008 1 : 38 >...
  • Page 51: Troubleshooting Solutions

    • New installations in the off) changes only if the or antenna to prevent house create interference. interference. thermostat is close to the antenna. Table 10-1: Troubleshooting Solutions Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 52 Vacation mode still on End vacation mode ECO mode • Change ECO profile or Thermostat assign another profile to the room. All rooms are cold. • End the ECO period by pressing all thermostat keys. Table 10-1: Troubleshooting Solutions (cont.) www.uponor-usa.com • www.uponor.ca...
  • Page 53 Correct the wiring. • All connected base units are not found by the Base Unit interface. with Interface • Base unit ID does not appear in the menu. Table 10-1: Troubleshooting Solutions (cont.) Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 54 Table 10-1: Troubleshooting Solutions (cont.) Alarm is triggered when more than three hours have elapsed since the base unit received the last radio signal from the thermostat. Power LED on the base unit and relevant channel LEDs blink. www.uponor-usa.com • www.uponor.ca...
  • Page 55 Pump pump at the same time and day of the week Table 10-1: Troubleshooting Solutions (cont.) For additional issues, contact Uponor Technical Services at (888) 321-4739 (U.S.) or (888) 994-7726 (Canada) Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 56 • www.uponor.ca...
  • Page 57: Section 13: Installation Report

    Installer should provide contact information and indicate assignments for base unit(s), channel numbers and rooms. Contact Information ____________________________________________________________________________ Company Name ________________________________________________________________________________ Address_______________________________________________________________________________________ _______________________________________________________________________________________ Phone __________________________ Fax _____________________________ e-mail ______________________ Base Unit Number Channels Rooms Relay 110V Pump Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 58 Option: Base Unit Number Channels Rooms Pump www.uponor-usa.com • www.uponor.ca...
  • Page 59 Option: Base Unit Number Channels Rooms Pump Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 60 • www.uponor.ca...
  • Page 61 Notes: Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 62 Notes: www.uponor-usa.com • www.uponor.ca...
  • Page 63 Uponor Climate Co ˘ ntrol™ Zoning System Installation Guide...
  • Page 64 Uponor, Inc. Uponor Ltd. 5925 148th Street West 2000 Argentia Rd., Plaza 1, Ste. 200 Apple Valley, MN 55124 USA Mississauga, ON L5N 1W1 CANADA Tel: (800) 321-4739 Tel: (888) 994-7726 Fax: (952) 891-2008 Fax: (800) 638-9517 Web: www.uponor-usa.com Web: www.uponor.ca...

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