Arctic Cat UTILITY 250 2007 ATV Manuals

Manuals and User Guides for Arctic Cat UTILITY 250 2007 ATV. We have 1 Arctic Cat UTILITY 250 2007 ATV manual available for free PDF download: Service Manual

Arctic Cat UTILITY 250 2007 Service Manual

Arctic Cat UTILITY 250 2007 Service Manual (146 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 35 MB

Table of Contents

Section 1 - General Information

3
Section 2 - Periodic Maintenance/Tune-Up

10
- Periodic Maintenance Chart
  11
- Battery
  12
- Lubrication Points
  12
- Air Filter
  13
- Fuses
  13
- Testing Engine Compression
  14
- Valve/Tappet Clearance
  14
- Muffler/Spark Arrester
  15
- Spark Plug
  15
- Adjusting Engine RPM (Idle)
  16
- Adjusting Throttle Cable
  16
- Gas/Vent Hoses
  16
- Engine Oil - Filter
  17
- Rear Drive Lubricant (Utility Model)
  17
- Drive Chain (DVX Model)
  18
- Transmission Lubricant
  18
- Driveshaft/Coupling (Utility Model)
  20
- Nuts/Bolts/Cap Screws
  20
- Steering Components
  20
- Suspension/Shock Absorbers/Bushings
  20
- Tires
  20
- Headlight/Taillight-Brakelight
  21
- Ignition Timing
  21
- Switches
  21
- Frame/Welds/Racks
  22
- Shift Lever
  22
- Electrical Connections
  23
- Hydraulic Brake Systems
  23
- Auxiliary/Rear Hydraulic Brake
  25
- Burnishing Brake Pads
  27
- Checking/Replacing V-Belt
  27
- Coolant
  27
! Warning

33
- Removing Top-Side Components
  39
- Top-Side Components
  39
- Left-Side Components
  41
- Removing Left-Side Components
  41
- Removing Right-Side Components
  42
- Right-Side Components
  42
- Center Crankcase Components
  48
- Separating Crankcase Halves
  48
Disassembling

49
- Disassembling Crankcase Half
  49
- Servicing Components
  49
  - Cylinder Head Assembly
    51
    
    Piston Assembly
    52
    
    Cylinder Assembly
    54
  - Servicing Left-Side Components
    55
    
    Recoil Starter (Utility Model)
    55
    
    V-Belt Cover
    58
    
    Drive Pulley
    58
    
    Driven Pulley/Centrifugal Clutch Assembly
    59
  - Servicing Center Crankcase Components
    62
    
    Crankshaft Assembly
    62
    
    Crank Balancer Shaft
    63
  - Servicing Right-Side Components
    63
    
    Transmission (DVX Model)
    63
    
    Transmission (Utility Model)
    65
- Assembling Crankcase Half
  69
- Joining Crankcase Halves
  69
- Installing Right-Side Components
  70
- Installing Left-Side Components
  71
- Installing Top-Side Components
  72
- Installing Engine/Transmission
  74
Section 4 - Fuel/Lubrication/Cooling

78
- Carburetor Schematic
  79
- Carburetor Specifications
  79
- Carburetor
  80
- Cleaning and Inspecting Carburetor
  82
- Engine RPM (Idle)
  83
- Gas Tank
  83
- Throttle Cable Free-Play
  83
- Gas Tank Valve
  84
- Gas/Vent Hoses
  84
- Oil Flow Chart
  84
- Oil Pump
  84
- Liquid Cooling System
  85
- Radiator
  85
- Fan
  86
- Hoses/Thermostat
  86
- Water Pump
  87
Section 5 - Electrical System

88
- Battery
  89
- Brakelight Switch (Auxiliary)
  89
- RPM Limiter
  89
- Specifications
  89
- Testing Electrical Components
  89
- Brakelight Switch (Handlebar Control)
  90
- Coolant Temperature and Cooling Fan Switches
  90
- Fan Motor
  91
- Fuse Block
  91
- Fuses
  92
- Ignition Coil
  92
- Indicator Lights (DVX Model)
  93
- LCD Gauge Assembly
  93
- Ignition Switch
  94
- Handlebar Control Switches
  95
- Magneto Coils
  95
- Starter Motor
  96
- Starter Relay
  96
- CDI Unit
  97
- Regulator/Rectifier
  97
- Start-In-Gear Relay
  97
- Headlights
  98
- Taillight - Brakelight
  98
- Ignition Timing
  99
  - General Information
    100
  - Rear Drive Axle
    105
Section 7 - Suspension

111
- Front and Rear Suspension Assembly Schematics
  112
- Front Shock Absorbers
  112
- Rear Shock Absorber
  113
- Swing Arm
  114
- Front A-Arms
  117
- Wheels and Tires
  120
Section 8 - Steering/Frame

122
- Steering Post/Tie Rods
  123
- Body
  125
- Measuring/Adjusting Toe-In/Toe-Out
  125
- Steering Post Cover/Instrument Pod
  128
  - Auxiliary Brake
    132
  - Throttle Control
    133
  - Engine/Transmission
    135
  - Torque Specifications
    136
  - Engine
    139
  - Drive
    142
  - Fuel System
    142
  - Electrical
    143
  - Electrical System
    144
  - Steering/Suspension
    145
  - Brakes
    146

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