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Danfoss iC7 Installation Manual
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Danfoss iC7 Installation Manual

Danfoss iC7 Installation Manual

Automation air-cooled enclosed drives 206/385–1710 a
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Installation Guide
iC7-Automation Air-cooled Enclosed Drives
206/385–1710 A
drives.danfoss.com |

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Summary of Contents for Danfoss iC7

  • Page 1 Installation Guide iC7-Automation Air-cooled Enclosed Drives 206/385–1710 A drives.danfoss.com |...
  • Page 3 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Contents Contents Overview Safety and Installation Awareness Checking the Delivery and the Contents Lifting the Enclosed Drive Mechanical Installation Installation Requirements Installing the Enclosed Drive Installing the Enclosed Drives Back to Back Installing the IP21 Top Cover...
  • Page 4 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Contents Commissioning Commissioning the Enclosed Drive Preparing for a PC Connection Pre-charging the Drive Measuring the Insulation Resistance 5.4.1 Measuring the Insulation Resistance of the Motor Cable 5.4.2 Measuring the Insulation Resistance of the Mains Cable Measuring the Insulation Resistance of the Motor 5.4.3...
  • Page 5 Danfoss A/S DK-6430 Nordborg www.danfoss.com MADE IN FINLAND Danfoss Ltd., 22 Wycombe End, HP9 1NB, GB Figure 1: Product Label for iC7 Series Air-cooled Enclosed Drives Model code of the product Product number Power, input, and output ratings Protection rating...
  • Page 6 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Overview >60° Figure 2: Lifting the Enclosed Drive to an Upright Position Put the lifting hooks in the 4 lifting loops on the top of the cabinet. The minimum lifting angle is 60°.
  • Page 7 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Mechanical Installation Mechanical Installation Installation Requirements Make sure that the ambient conditions at the installation location comply with these: Installation temperature: –10 °C...+70 °C (14 °F...158 °F) ¢ Relative humidity: 5...95% RH, no condensation, no dripping water ¢...
  • Page 8 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Mechanical Installation Use a spacer between the enclosed drives, for example a steel tube. (3.94) Figure 5: Installation of Cabinets Back to Back, mm (in) Secure the enclosed drive to the floor and to the wall using all the mounting holes.
  • Page 9 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Mechanical Installation Figure 6: Installing the IP21 Top Cover Top cover Top cover brackets Installing the Back-channel Cooling Option Attach the cover plate of the top hood with 4 screws. Figure 7: Installing the Back-channel Cooling Option Cover Plate...
  • Page 10 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Mechanical Installation The brackets are identical, each with 6 mounting holes. Figure 8: Installing the Back-channel Cooling Option Brackets The brackets The top hood Attach a duct against the top hood to direct the airflow.
  • Page 11 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Electrical Installation Electrical Installation Grounding Principles Ground the AC drive in accordance with applicable standards and directives. According to IEC 60364-5-54; 543.1, unless local wiring regulations state otherwise, the cross-sectional area of the protective grounding conductor must be at least ½...
  • Page 12 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Electrical Installation R- R+ 10 10 Figure 10: Cabling Principle Control cable grommet Cable installation tubes, 2 pcs, diameter 32 mm (1.3 in) Control cables from the top Strain relief and cable grounding...
  • Page 13 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Electrical Installation Inverter module Common coupling point at the motor terminals If the drives are connected in parallel without output filters or only with a common-mode filter, the recommended common coupling point of motor cables is at the motor terminals.
  • Page 14 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Electrical Installation PE busbar Grommet holder Cable shield Cable clamp Grommet Knitted metal mesh tube Cable tie IP21 IP54 EMC 360° (IP54 and knitted metal mesh tube) Connect the mains cables to the terminals L1, L2, and L3, and the motor cables to the terminals U, V, and W.
  • Page 15 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Electrical Installation   DANGER ELECTRIC SHOCK There are live components behind the touch protections. Lack of touch protections can cause death or serious injury. After power cabling, reinstall all touch protections at their original places.
  • Page 16 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Electrical Installation Installing the Brake Cables, FE9, FE10 Strip the brake cables. To make a 360° connection, expose the shield of the cables. Peel the cable shield and attach the end to the PE busbar.
  • Page 17 DC link and to reduce the ground capacity currents. See more information in the iC7 Series Industry Application Guide. Keep the filter capacitors between the chassis and the DC link in these cases: When optimal EMC performance is needed.
  • Page 18 1) Terminals 41A, 41B, 45A, and 45B have double pins to make connections easier. For more information on the STO safety function, see the iC7 Series Functional Safety Operating Guide, Air-cooled and Liquid-cooled System Modules (AE10, AE11, IE10, and IE11) or the iC7-Automation Functional Safety Operating Guide, Frequency Converters (FE9 and FE10).
  • Page 19 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Table 4: 24 V DC Supply Signals (X62, XD2.3) Terminal on the Function Terminal block Description control board +24 V input -XD2.3:101 Internal +24 V DC, 60 W control supply -XD2.3:102...
  • Page 20 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Table 5: I/O and Relay Option Signals Terminal Function Connector type I/O terminal 2 x 11 spring force connector 0.2–1.5 mm Thermistor input 1 x 2 spring force connector 0.25–2.5 mm...
  • Page 21 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Table 6: I/O Terminal Signals (X13) (continued) Terminal Function Terminal block Description AO 1 XD2.1:31 Configurable analog output. Voltage mode: • 0...10 V • R ≥ 1 kΩ • accuracy ≤ ± 0.5% of full scale •...
  • Page 22 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Table 8: Relay 1 Signals (X101) Terminal Function Terminal block Description XD2.1:1 Configurable relay output. Switching capacity: XD2.1:2 • 24 V DC/8 A XD2.1:3 • 250 V AC/8 A • 125 V DC/0.4 A Minimum switching load: 5 V/10 mA...
  • Page 23 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Figure 19: Routing of Control Cables from the Top, FE9, FE10 Control cable grommets Tubes Danfoss Drives Oy © 2024.09 AN484843731544en-000101 / 172K4825A |...
  • Page 24 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Figure 20: Routing of Control Cables from the Top, AE10/11, IE10/11 Control cable grommets Two corks, to be removed when routing control cables from the top Tubes, internal diameter 32 mm (1.3 in) | Danfoss Drives Oy ©...
  • Page 25 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Figure 21: Routing of Control Cables from the Bottom, FE9, FE10 Cable clamps Protection plate Control cable grommets Danfoss Drives Oy © 2024.09 AN484843731544en-000101 / 172K4825A |...
  • Page 26 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Figure 22: Routing of Control Cables from the Bottom, AE10/11, IE10/11 Protection plate Control cable grommets Installing Boards to the Control Compartment Use these instructions to install a board, for example an option board, to the mounting plate on the control compartment.
  • Page 27 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Figure 23: Installing a Board to the Control Compartment Mounting Plate Option connector Option terminal cover Option board Fixing point at the top Fixing point at the middle Fixing point at the bottom Use the screw to attach the board to the fixing point at the top.
  • Page 28 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation See the pin numbering of the I/O and Relay Option in 4.2 I/O and Relay Option Connections and the pin numbering of the terminal blocks in 4.1 Control Compartment Connections.
  • Page 29 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Figure 25: Example of Installing the Control Cables on Terminals Blocks Option board Cable clamp Cable duct Terminal block Guidance for the control cable Strip the control cables. Attach the control cables to the cable clamps on the control compartment.
  • Page 30 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Control and Option Installation Stripping length, 10 mm (0.4 in) Strain relief Grounding Installing the microSD Card Supported microSD card types: SDHC SDXC The microSC card must be formatted for the file system FAT32. It is recommended to use SDHC type cards as they are preformatted to FAT32.
  • Page 31 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Commissioning Commissioning Commissioning the Enclosed Drive Follow these instructions to commission the enclosed drive. Read the safety instructions in the Safety Guide and obey them. Make sure that the motor is installed correctly.
  • Page 32 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Commissioning Ethernet switch Figure 28: Connecting the Drive to a PC Connect the cable coming from the PC or from the Ethernet switch to the RJ45 terminal on the door of the control compartment.
  • Page 33 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Commissioning Measuring the Insulation Resistance Measuring the Insulation Resistance of the Motor Cable 5.4.1 Use these instructions to check the insulation of the motor cable. The AC drive is already measured at the factory.
  • Page 34 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Specifications Tightening Torques Table 11: Tightening Torques Frame Bolt Tightening torque In-lb FE9, FE10 FE9, FE10, AE10, AE11, IE10, IE11 FE9, FE10, AE10, AE11, IE10, IE11 Grounding bolt (M8) 13.5 Cable Sizes List of Cable Size Information 6.2.1...
  • Page 35 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Mains Cable Size Recommendations, 380–500 V 6.2.2 Table 12: Mains Cable Size Recommendations, 380–500 V Model Frame Maximum Maximum Hole size of Number of Hole size Cable [mm code cable size number...
  • Page 36 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Table 12: Mains Cable Size Recommendations, 380–500 V (continued) Model Frame Maximum Maximum Hole size of Number of Hole size Cable [mm code cable size number the mains grounding of the of mains...
  • Page 37 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Motor Cable Size Recommendations, 380–500 V 6.2.3 Table 13: Motor Cable Size Recommendations, 380–500 V Model Frame Maximum Maximum Number of Hole size Cable [mm Bolt size code cable size number grounding...
  • Page 38 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Table 13: Motor Cable Size Recommendations, 380–500 V (continued) Model Frame Maximum Maximum Number of Hole size Cable [mm Bolt size code cable size number grounding of the of motor holes on PE...
  • Page 39 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Mains Cable Size Recommendations, UL 480 V 6.2.4 Table 14: Mains Cable Size Recommendations, UL 480 V Model code Frame Mains cable Cable Maximum Maximum Number of [AWG] termination, cable size number of...
  • Page 40 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Table 14: Mains Cable Size Recommendations, UL 480 V (continued) Model code Frame Mains cable Cable Maximum Maximum Number of [AWG] termination, cable size number of grounding Panduit holes on PE mains cables...
  • Page 41 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Table 15: Motor Cable Size Recommendations, UL 480 V (continued) Model code Frame Motor cable Cable Maximum Maximum Number of [AWG] termination, cable size number of grounding Panduit motor cables holes on PE...
  • Page 42 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Table 16: Brake Cable Size Recommendations, 380–500 V (continued) Model code Frame Maximum Maximum Bolt size Cable [mm cable size number of brake cables iC7-60EA3N05-4 FE10 Cu 2 x (3x120+70) Al 2 x (2x185+57 Cu)
  • Page 43 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Specifications AC Fuses, 380–500 V AC 6.3.2 Table 17: AC Fuses, 380–500 V AC Model code Frame Rated Number Fuse size Part number Fuse U Fuse I cp,mr current I of fuses iC7-60EA3N05-206A...
  • Page 44 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Specifications DC Fuses, 465–800 V DC 6.3.3 Table 18: DC Fuses, 465–800 V DC Model code Frame Rated Number of Fuse size Part number Fuse U Fuse I current I fuses iC7-60EA3A05-385A AE10 +...
  • Page 45 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Specifications Table 19: External Fuses of the Enclosed Drives (continued) Model code Frame IEC fuse Maximum UL fuse iC7-60EA3A05-658A AE11 + IE11 gG 1000 A – iC7-60EA3A05-730A iC7-60EA3A05-820A iC7-60EA3A05-880A iC7-60EA3A05-1000 2xAE10 + 2xIE10 gG 1250 A –...
  • Page 46 Installation Guide | iC7-Automation Air-cooled Enclosed Drives Specifications | Danfoss Drives Oy © 2024.09 AN484843731544en-000101 / 172K4825A...
  • Page 47  ...
  • Page 48 Danfoss reserves the right to alter its products without notice. This also applies to products ordered but not delivered provided that such alterations can be made without changes to form, fit or function of the product. All trademarks in this material are property of Danfoss A/S or Danfoss group companies.