INVT Goodrive880 Series Hardware Manual
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INVT Goodrive880 Series Hardware Manual

INVT Goodrive880 Series Hardware Manual

Regenerative rectifier
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  • Page 2 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Change history Change description Version Release date First release. V1.0 January 2024...

  • Page 3: Preface

    Goodrive880 series and Goodrive880-81 series product. The rated power of a single unit is 64kW–829kW, and the max. parallel power can be 6057kW. The rectifier unit consists of bus capacitor, IGBT, and reactor components.

  • Page 4: Table Of Contents

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Contents Contents Preface ................................. i Contents ..............................ii 1 Safety precautions .............................1 1.1 Safety declaration ..............................1 1.2 Safety definition ..............................1 1.3 Warning symbols ..............................1 1.4 Safety guidelines ..............................1 1.4.1 Delivery and installation ..........................2 1.4.2 Commissioning and running ........................
  • Page 5 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Contents 3.4.7 Checklist ..............................33 4 Electrical installation ..........................34 4.1 Safety notes................................. 34 4.2 Insulation inspection ............................34 4.3 EMC regulations ..............................35 4.3.1 Power cable............................... 36 4.3.2 Control cable ............................. 36 4.3.3 Wiring suggestions ............................
  • Page 6 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Contents A.5.2 Regenerative rectifier category of C3 ...................... 71 Appendix B Dimension drawings ......................... 72 Appendix C Example electrical diagram ....................... 78 Appendix D Order No........................... 85 202401 (V1.0)

  • Page 7: Safety Precautions

    Ensure all the input power supplies have been disconnected before wiring or inspection, and wait for at least the time designated on the Goodrive880 series product or until the DC bus voltage is less than 36V. The minimum waiting time is...

  • Page 8: Delivery And Installation

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Safety precautions listed in the following. Model Minimum waiting time 76–120kW 5 minutes 380V 161–341kW 15 minutes Higher than 423kW 25 minutes 690V Higher than 685kW 25 minutes Do not modify the product unless authorized; otherwise fire, electric shock or other ...

  • Page 9: Maintenance And Component Replacement

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Safety precautions disconnecting the power supplies. High voltage presents inside the regenerative rectifier during running. Do not carry  out any operation on the rectifier unit during running except for keypad setup. For products at voltage class of 4 or 6, the control terminals form extra-low voltage circuits.

  • Page 10: Product Overview

    Product overview 2 Product overview For Goodrive880 series regenerative rectifier, the rated power of a module is 76kW–1027kW, while that of parallel units can be up to 5726kW. The regenerative rectifier consists of regenerative rectifier filter unit and regenerative rectifier unit. It is compact in structure and easy to integrate and maintain, reducing cabinet footprint.

  • Page 11: Product Nameplate And Model

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Product overview 2.2 Product nameplate and model Figure 2-1 Product nameplate Model: GD880-81-0900-4 IP00 Power(Output): 595kW Input: AC 3PH 380~440V 900A Output: DC Vin*1.35 S/N: Made in China Shenzhen INVT Electric Co.,Ltd. Note: The preceding nameplate is a standard product nameplate example. The marking varies slightly depending on the model.
  • Page 12 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Product overview Light Heavy Heat Rated value overload overload Model External dissipa application application volume GD880-81- view -tion … Structure m³/h (AC) (DC) (DC) (DC) (DC) (DC) (DC) (DC) 0245–4 245 299 389 A6+L 2.18...

  • Page 13: Overload Capability

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Product overview 2.4 Overload capability Based on the light overload continuous run current (I ), the regenerative rectifier can keep running for 60s at 110% of the rated current. See Figure 2-3. Figure 2-3 Light overload application...

  • Page 14: Paralleling Principle

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Product overview Figure 2-5 Main circuit diagram of the regenerative rectifier Regenerative rectifier Regenerative ③ filter unit rectifier unit ② ④ Regenerative reactor ① Name Description To protect against overload and short-circuit on the regenerative AC fuse rectifier unit side.

  • Page 15: Product Component

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Product overview Name Description To protect against overload and short-circuit on the AC fuse regenerative rectifier unit side. Regenerative rectifier filter To suppress AC voltage and current harmonics. unit Regenerative rectifier unit To convert AC current to DC current.

  • Page 16: Layout Of L+2*A8

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Product overview 2.6.2 Layout of L+2*A8 The following figure shows the frame layout of L+2*A8. Figure 2-8 Structure of regenerative rectifier frame (L+2*A8) ① ② ③ ④ Name Frame Regenerative rectifier unit Regenerative rectifier filter unit Regenerative rectifier unit 2.7 System configuration...

  • Page 17: Electrical Model Selection

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Product overview Name DC fuse Inverter unit Precharge breaker Precharge contactor Rectifier bridge Precharge resistor Motor Figure 2-10 shows the typical topology in which the regenerative rectifier works with three inverter units (applicable to A8 power module).

  • Page 18: Breaker

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Product overview Power unit Frame size Precharge component model GD880-81-0299-4 L+A6 HC-200-4 GD880-81-0349-4 L+A7 HC-200-4 GD880-81-0395-4 L+A7 HC-200-4 GD880-81-0516-4 L+A7 BUB800-0900-4 GD880-81-0640-4 L+A8 BUB800-0900-4 GD880-81-0900-4 L+A8 BUB800-0900-4 GD880-81-1180-4 L+2*A8 BUB800-1770-4 GD880-81-1770-4 L+2*A8 BUB800-1770-4...

  • Page 19: Ac Fuse

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Product overview Note: The breaker should be equipped with an external terminal to control the opening and closing of the breaker and a status feedback auxiliary contact! 2.8.3 AC fuse An AC fuse protects the rectifier unit and input power cable in case of short circuit, avoiding thermal overload.

  • Page 20: Mechanical Installation

     applied. Ensure all the input power supplies have been disconnected before wiring or inspection, and wait for at least the time designated on the Goodrive880 series product or until the DC bus voltage is less than 36V. 3.2 Installation environment and site Environment requirements ...

  • Page 21: Installation Procedure

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Mechanical installation Environment Requirement Lower than 1000 meters  When the altitude exceeds 1000m, derate by 1% for every increase of  Altitude 100m. When the altitude exceeds 3000m, consult our local dealer or office ...

  • Page 22: Unpacking

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Mechanical installation Figure 3-1 Transportation requirements When transported with a forklift, the regenerative rectifier must be fixed to the pallets and transported together, which means you are not allowed to remove the pallets to transport the regenerative rectifier. If the forklift's fork tines are too short, it may cause the unit/cabinet to tip over, resulting in serious injury, property damage or even death.

  • Page 23: Lifting

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Mechanical installation Use tools such as a pry bar or large one-piece screwdriver to remove the wooden box cover and the steel tongue nails of the surrounding boards. Remove the surrounding boards and EPE filling materials from the wooden box.
  • Page 24 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Mechanical installation Figure 3-5 Unit top structure Never apply force Lifting ring The regenerative rectifier unit has a high center of gravity and must be placed on a flat and solid ground with sufficient support strength and a tilt angle of less than 5°.

  • Page 25: Installation Space And Heat Dissipation

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Mechanical installation Figure 3-7 Unfolding the anti-tipping stand Anti-tipping stand Figure 3-8 Folding the anti-tipping stand 3.3.5 Installation space and heat dissipation Installation space requirements for A4i regenerative rectifier units Regenerative rectifier units using A4i frame vary with power class. Note the following requirements to ensure reliable installation and excellent heat dissipation: The regenerative rectifier unit must be installed and used in a cabinet.
  • Page 26 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Mechanical installation Figure 3-9 Installation space requirements for A4i regenerative rectifier units Air outlet ≥300 ≥20 Air deflector ≥ Air inlet ≥ Front view Side view Installation space requirements for A6i& A7i regenerative rectifier units...
  • Page 27 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Mechanical installation Figure 3-10 Installation space requirements for A6i and A7i regenerative rectifier units Air outlet Sealing sponge (preventing hot air ≥ ≥ ≥ from circulating back) Sealing sponge or air ≥ baffle (preventing hot air...

  • Page 28: Cabinet Installation

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Mechanical installation Figure 3-11 Installation space requirements for A8i regenerative rectifier units Air outlet ≥20 ≥20 ≥20 ≥20 ≥6 Sealing sponge or air baffle Sealing sponge (preventing hot air from circulating back) Air inlet...
  • Page 29 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Mechanical installation To fix the bottom support crossbeams and install the unit tray: Use ten M8 cage nuts to fix the five bottom support crossbeams to the base of the nine-fold profile cabinet frame. (For the support crossbeams, T≥2.0mm, firmly installed) Fix the mounting bracket to the nine-fold profile cabinet frame base with twenty M5 self-tapping screws.
  • Page 30 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Mechanical installation Name AC fuse Regenerative rectifier unit Regenerative rectifier filter unit Figure 3-15 shows the 600mm-wide cabinet installation for L+A8. Figure 3-15 Installation diagram of L+A8 in an 600mm-wide cabinet ⑰ ⑯...
  • Page 31 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Mechanical installation Name Power supply board L1-phase copper busbar L2-phase copper busbar L3-phase copper busbar Busbar fixing clamp Copper busbar of (+) Copper busbar of (-) Right protective plate Busbar clamp support Note: A 40X40 sealing sponge must be used at the position corresponding to the air baffle in the front/back door panel, which prevents air duct reflow.
  • Page 32 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Mechanical installation Figure 3-17 shows the 850mm-wide cabinet installation for L+2*A8. Figure 3-17 Installation diagram of L+2*A8 in an 850mm-wide cabinet ⑮ ⑯ ⑱ ① ② ③ ⑭ ⑩ ⑬ ⑫ ⑪ ⑰...
  • Page 33 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Mechanical installation 3.3.6.4 Unit installation and replacement The installation procedure is as follows: Step 1 Insert the unit entry/exit guide rail into the slot of the cabinet front bottom beam. See Figure 3-18.
  • Page 34 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Mechanical installation 2. Push the regenerative rectifier unit into the cabinet slowly. See Figure 3-20. Note: Since the regenerative rectifier unit barycenter is too high, use the auxiliary rope for mounting to ...
  • Page 35 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Mechanical installation 4. After confirming that the unit is pushed into place, install the unit fixing screws and remove the unit entry/exit guide rail. It is shown as Figure 3-22. Figure 3-22 Unit fixing 4-M8 screws 5.

  • Page 36: Rcu Size And Installation

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Mechanical installation 3.4 RCU size and installation 3.4.1 Preparing Before installation, ensure the cabinet has been powered off (excluding external power) for at least 25  minutes. Prevent the RCU from falling or shock to avoid damage.

  • Page 37: Rcu Installation Space

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Mechanical installation 3.4.3 RCU installation space To make the RCU installation smooth, the distance between the upper and lower parts of the RCU and the building and its components should be left as shown in the following figure, and the RCU must be installed on a conductive metal plate, the entire conductive bottom of the RCU must properly work with the installation surface.

  • Page 38: Keypad Installation

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Mechanical installation 3.4.5 Keypad installation The regenerative rectifier is equipped with an externally installed keypad (as shown in Figure 3-27), which is used with a keypad bracket that can be fixed to the cabinet door or external support sheet metal, and the...

  • Page 39: Fastening Torque

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Mechanical installation 3.4.6 Fastening torque You need the following tools to install the regenerative rectifier unit: Standard toolbox, including screwdrivers, nut wrenches, socket wrenches  Torque wrenches with torques from 1.5 N·m to 100 N·m ...

  • Page 40: Electrical Installation

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Electrical installation 4 Electrical installation 4.1 Safety notes All safety precautions in this manual must be read and followed. Only trained and  qualified professionals are allowed to carry out the operations mentioned in this chapter.

  • Page 41: Emc Regulations

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Electrical installation 4.3 EMC regulations General knowledge of electromagnetic compatibility EMC is short for electromagnetic compatibility, which refers to the ability of a device or system to function properly in its electromagnetic environment and not constitute an unbearable electromagnetic disturbance to anything in that environment.

  • Page 42: Power Cable

    This section introduces general EMC guidelines on Goodrive880 series products in several aspects including noise control, site wiring and grounding for reference in site installation.

  • Page 43: Wiring Suggestions

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Electrical installation Analog signal cables need to be double-shielded twisted-pair cables (as shown in figure a). Use one separate shielded twisted pair for each signal. Do not use the same ground wire for different analog signals.
  • Page 44 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Electrical installation Figure 4-4 Routing sensitive and interference cables Interference cable Sensitive cable Sensitive cable Angle of Interference cable 90° ≥200mm The cable trays must be connected properly and well grounded. Aluminum trays can implement local equipotential.

  • Page 45: Shielded Cable Connection

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Electrical installation 4.3.4 Shielded cable connection The shield layer of signal cable is grounded at both ends, of which the grounding points must be the same. That is, if the shield layer at the upper computer side is connected to PE, the shield layer at the drive side is also connected to PE;...

  • Page 46: Electrical Wiring

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Electrical installation 4.4 Electrical wiring 4.4.1 Main circuit wiring 4.4.2 A4+L cable connection A4 unit terminals Figure 4-9 A4 unit terminals +24E +24E ① ② ③ Terminal name Description 24V auxiliary power terminal (The auxiliary power supply must be isolated +24E 24V.)

  • Page 47: A6-A7 Unit Wiring

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Electrical installation 4.4.3 A6–A7 unit wiring A6–A7 unit terminals Figure 4-10 A6–A7 unit terminals +24E ① ② ③ Terminal name Description 24V auxiliary power terminal (The auxiliary power supply must be +24E isolated 24V.) Specification: 24Vdc±10% 1A...

  • Page 48: A8 Unit Wiring

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Electrical installation 4.4.4 A8 unit wiring A8 unit terminals Figure 4-11 A8 unit terminals ① ② ③ ④ Power COM1 Terminal name Description 24V auxiliary power terminal (The auxiliary power supply +24E must be isolated 24V.) For commissioning, specification: 24Vdc±10% 1A...
  • Page 49 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Electrical installation 4.4.4.1 Main circuit wiring terminals Figure 4-12 Regenerative rectifier filter wiring terminals ① ② ③ ④ ⑤ ⑥ Terminal name Description Input power signal detection terminal, connected with the AC voltage detection card.

  • Page 50: Electrical Installation Checklist

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Electrical installation 4.4.4.2 Screw tightening Figure 4-13 Screw installation requirements The screw is The screw is fastened. not fastened. 4.4.5 Electrical installation checklist Operation Compliant Completed Checked the input and output power wiring and ensured □...

  • Page 51: Regenrative Rectifier Control Unit (Rcu)

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Regenerative rectifier control unit (RCU) 5 Regenerative rectifier control unit (RCU) 5.1 RCU composition ⑬ ⑫ ⑭ ① ⑮ ② ③ ⑪ ⑯ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ Table 5-1 Function description...

  • Page 52: Led Indicator

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Regenerative rectifier control unit (RCU) Symbol Component Function description RJ45 terminal Upper computer interface, connecting to a PC for status monitoring User terminal Standard input and output terminals for users STO terminal Safe Torque Off input...

  • Page 53: Rcu Interface

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Regenerative rectifier control unit (RCU) 5.3 RCU interface Figure 5-1 Control unit circuit wiring RJ45 Keypad Precharge contactor closing Rectifier fault Main circuit breaker closing Analog output 0–10V/0–20mA Analog iput -10V–10V/-20mA–20mA 485 terminal...

  • Page 54: External Standard Interfaces

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Regenerative rectifier control unit (RCU) 5.3.1 External standard interfaces Terminal symbol Terminal name Description Input power +24E, CM Power supply for the control unit Digital input DI1–DI6, DIL Input type: relay contact, NPN or PNP...
  • Page 55 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Regenerative rectifier control unit (RCU) Terminal Terminal Function description Cable specifications symbol HDIO terminal +24V 1. Input type: PNP, NPN HDI1 2. Input frequency range: 0–50kHz Two-core twisted-pair cable is 3. Input voltage range: 12–30V HDI2 recommended.

  • Page 56: Rcu Function Application

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Regenerative rectifier control unit (RCU) Terminal Terminal Function description Cable specifications symbol Jumper J7: Selection between AO2 voltage and current signal inputs When 1 and 2 are short-circuited, AO2 current output is used.

  • Page 57: Slot Expansion Application

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Regenerative rectifier control unit (RCU) Connect Dimensions Name Model Function description with RCU (W×H×D) through (unit: mm) CAN bus module EC-TX805 CANopen bus adapter SLOT 73.5×74×23.5 Optical fiber Three 50M expansion optical EC-TX823 SLOT 73.5×74×23.5...
  • Page 58 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Regenerative rectifier control unit (RCU) Table 5-3 Expansion card installation description Expansion card SLOT1 SLOT2 SLOT3 Expansion card type EC-TX803 ✓ PROFIBUS-DP EC-TX805 ✓ ✓ ✓ CANopen EC-TX809 ✓ PROFINET IO EC-TX821 ✓...

  • Page 59: Accessories

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Accessories 6 Accessories 6.1 Function expansion module The function expansion module mainly used in the regenerative rectifier is an AC voltage detection module, which is used for input voltage detection. The following figure shows the outline structure.

  • Page 60: Surge Protection Module

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Accessories Note: Ensure that all terminals and fiber optic plugs are installed in place for effective electrical connection.  The module is grounded through contact between its exposed metal shell and the assembly board ...

  • Page 61: Emi Filter Module

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Accessories Figure 6-3 Surge protection module 6.3 EMI filter module For products in A4–A7 frames, precharge components are not configured with EMI filtering modules, which can be used for interference generated by the system and external interference to improve EMC performance.

  • Page 62: A8 Installation Guide Rail

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Accessories Figure 6-5 Maintenance bracket dimensions (unit: mm) 6.5 A8 installation guide rail When installing or maintaining the A8 active rectifier units in a cabinet, to make it convenient for the active rectifier module to enter or exit the cabinet, it is necessary to use the active rectifier unit mounting rail. For details, see section 3.3.5 Installation space and heat...

  • Page 63: Maintenance And Inspection

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Maintenance and inspection 7 Maintenance and inspection 7.1 Periodical inspection 7.1.1 Overview Only trained and qualified professionals are allowed to maintain the equipment. Before operating the interior of the equipment: Disconnect the power from the equipment (note that no switch/breaker installed in the cabinet can ...
  • Page 64 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Maintenance and inspection Little maintenance is required when the regenerative rectifier is installed in an environment that meets requirements. The following table describes the routine maintenance periods recommended by INVT. Check scope Check item...

  • Page 65: Replacement Of Wearing Parts

    No exception occurs. duct outlets. Check whether there are foreign objects attached. For more details about maintenance, contact the local INVT office, or visit our website www.invt.com, and choose Support > Services. 7.2 Replacement of wearing parts 7.2.1 Capacitor 7.2.1.1 Capacitor reforming If the regenerative rectifier unit has been left unused for a long time, you need to follow the instructions to reform the DC bus capacitor before using it.

  • Page 66: Cooling Fan

    The electrolytic capacitor of a regenerative rectifier unit must be replaced if it has been used for more than 35,000 hours. For details about the replacement, contact the local INVT office. 7.2.2 Cooling fan Replacing the fan for A4...
  • Page 67 The increase of the bearing noise indicates a fan fault. If the unit is applied in a key position, replace the fan once the fan starts to generate unusual noise. You can purchase spares of fans from INVT. Read chapter...

  • Page 68: Dc Fuse

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Maintenance and inspection Step 3 Remove the fan module connection cable. Step 4 Pull out the fan box and remove the fan with a screwdriver. Step 5 Install a new fan in the fan box. Insert the fan module connection cable to the connector in reverse sequence.
  • Page 69 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Maintenance and inspection Step 6 Remove the (four M8) fixing screws from the top and bottom of the unit. Step 7 Pull the regenerative rectifier unit to the maintenance bracket until it can be lifted or removed.
  • Page 70 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Maintenance and inspection Figure 7-5 Replacement of A8 regenerative rectifier unit Disassember the (+) and (-) copper bars at the top. Remove the 4-M8 fixing screws. Replacement of A8n regenerative rectifier unit Step 1 Stop the machine and disconnect the AC power.
  • Page 71 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Maintenance and inspection Figure 7-6 Replacing the A8n rectifier unit Disassember the (+) and (-) DC input copper bars. Remove the protective plate. Remove the two fixing screws at the top of the unit.

  • Page 72: Rcu And Keypad

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Maintenance and inspection 7.2.5 RCU and keypad Replace the storage card. After the RCU control module is replaced, the existing parameter settings can be preserved by transferring the storage card from the faulty module to a new module.
  • Page 73 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Maintenance and inspection Replace the RCU battery. The procedure is as follows: Step 1 Hold the battery cover by hand and rotate it counterclockwise by 45° until the cover opens. OPEN Step 2 Remove the cover, press one side of the battery with a screwdriver, remove and replace the RCU module battery with a new one.
  • Page 74 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Maintenance and inspection Replace the SOP battery. The procedure is as follows: Step 1 Rotate the battery cover counterclockwise by 30° by hand until the cover opens. OPEN Step 2 Remove the cover, press one side of the battery with a screwdriver, remove and replace the battery with a new one.

  • Page 75: Appendix A Technical Data

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Technical data Appendix A Technical data A.1 Capacity Choose a regenerative rectifier model based on the rated current and power of the motor. To endure the rated power of the motor, the rated output current of the regenerative rectifier must be larger or equal to the rated current of the motor.

  • Page 76: Application Standards

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Technical data Item Storage Transportation substances Organic/Biological Class 3B1 EN 60721-3-3 Class 1B1 EN 60721-3-1 Class 2B1 EN 60721-3-2 effects Pollution degree Class 2 EN 61800-5-1 Installation altitude 0–2000M. Derating is required when the altitude exceeds 1000m.

  • Page 77: Emc Regulations

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Technical data Our products have been compliant with these regulations. A.5 EMC regulations The EMC product standard (EN 61800-3) the regenerative EMC requirements on regenerative rectifiers. Application environment categories: First environment: Civilian environment, including application scenarios where rectifiers are directly connected to the civil power supply low-voltage grids without intermediate transformers.

  • Page 78: Appendix B Dimension Drawings

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Dimension drawings Appendix B Dimension drawings Figure B-1 Dimensions of A4 unit (unit: mm) 4- 7.0 95.3 Hole positions at the back Figure B-2 Installation dimensions of A6 unit (unit: mm) 187.5 4-M8 2- 7.0...
  • Page 79 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Dimension drawings Figure B-3 Installation dimensions of A7 unit (unit: mm) 187.5 4-M8 2-7.0 2-10X14 （Slotted hole) 2-M6 U V W 3-13X13 463.3 Square hole 259.5 +, - bus Figure B-4 Installation dimensions of A8 unit (unit: mm) 2-OB10X16 97.5...
  • Page 80 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Dimension drawings Figure B-5 Installation dimensions of A8 unit fast connector (unit: mm) Fast connector Fast connector female end male end 8-M5 Recommended hole positions for Male end Female end installing and fixing the fast...
  • Page 81 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Dimension drawings Figure B-7 Installation dimensions of A8+L frame (unit: mm) 608.9 Anchor fixIng 4-M8 4- 11 （anchor bolt fixing hole during transportation） 4- 12 U\V\W, cup head square (Frame bottom holes for fixing)
  • Page 82 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Dimension drawings Figure B-8 Installation dimensions of 2*A8+L frame (unit: mm) Anchor fixing 4-M8 4- 11 （anchor bolt fixing hole during transportation） 4- 12 (Frame bottom holes for fixing) cup head square neck...
  • Page 83 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Dimension drawings Figure B-9 Installation dimensions of A4i filter reactor (unit: mm) 290max 95 ± 5 95 ± 5 230max 214 ± 150± 1 8-11*18 φ11 Figure B-10 Installation dimensions of A6i filter reactor (unit: mm) 290max 95 ±...

  • Page 84: Appendix C Example Electrical Diagram

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Example electrical diagram Appendix C Example electrical diagram GD880 regenerative rectifier basic electrical drawing example (A4-A7) 封面 设计 设计日期 审核 标准化 批准 图纸名称 图号 功能 位置 Cover Designed Designed Date Checked Std.Checked Approved Dwg.Name...
  • Page 85 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Example electrical diagram Precharge circuit Main power supply Optional Lightning protection Filter and lightning protection Control power components Voltage selection switch -FU2 -PG1 AC 220V 进线 设计 设计日期 审核 标准化 批准 图纸名称 图号...
  • Page 86 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Example electrical diagram AC voltage detection module Main contactor feedback Connected Optical fiber with main expansion control unit module Power Ethernet SD card keypad interface unit interface 控制回路2 设计 设计日期 审核 标准化 批准...
  • Page 87 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Example electrical diagram +& +& +24E 回馈整流主回路 设计 设计日期 审核 标准化 批准 图纸名称 图号 功能 位置 Regenerative rectifier main circuit Designed Designed Date Checked Std.Checked Approved Dwg.Name Dwg.No. Function Position 深圳市英威腾电气股份有限公司 产品型号 版本...
  • Page 88 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Example electrical diagram Precharge circuit -RD1 Main power supply -QF1 -FU3 -FU4 -FU5 Optional -FU1 Lightning protection -SA1 Filter and lightning Voltage Control protection component selection power switch -FU2 -PG1 AC 220V 进线...
  • Page 89 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Example electrical diagram Lighting of incoming Main circuit Main circuit breaker Main circuit breaker Energy storage Switch-off Switch-on Switch-off Switch-off cable cabinet breaker switch-on emergency power-off switch-off motor indication indication indicator indicator Access control of...
  • Page 90 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Example electrical diagram Regenerative rectifier Regenerative rectifier filter unit unit Regenerative rectifier unit 回馈整流主回路 设计 设计日期 审核 标准化 批准 图纸名称 图号 功能 位置 Regenerative rectifier main circuit Designed Designed Date Checked Std.Checked Approved Dwg.Name...

  • Page 91: Appendix D Order No

    Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Order No. Appendix D Order No. Product model Structure Order No. Remarks 400VAC GD880-81-0116-4 Rectifier module ACR-0116-0M20-0.4SC-4149-RO 1 Filter reactor HC-0110-4-Z Precharge component RV-380V Surge protection module GD880-81-0116-4-Z A4+L GD800-LB EMI filter module...
  • Page 92 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Order No. Product model Structure Order No. Remarks EC-TX821 Optical fiber expansion module HFBR-1M 1m optical fiber GD880-81-0349-4 Rectifier unit ACR-0349-080U-0.4SC-4149-RO 1 Filter reactor HC-0200-4 Precharge component RV-380V Surge protection module GD800-LB EMI filter module...
  • Page 93 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Order No. Product model Structure Order No. Remarks SOP-880-01 Keypad L=2M (CHV-SE) 2M keypad cable IVDM10 AC voltage detection module EC-TX821 Optical fiber expansion module HFBR-1M 1m optical fiber GD880-RCU-13 Control module GD880-81-0640-4...
  • Page 94 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Order No. Product model Structure Order No. Remarks EC-TX821 Optical fiber expansion module HFBR-1M 1m optical fiber GD880-RCU-16 Control module GD880-81-0900-4 Rectifier unit GD880-04-1770-4 Filter module 2*A8+L-K 3 Fast connector kit (for -K models)
  • Page 95 Goodrive880 Series Regenerative Rectifier Unit Hardware Manual Order No. Product model Structure Order No. Remarks GD880-RCU-13 Control module GD880-81-0900-6 Rectifier unit GD880-04-1770-6 Filter module 2*A8+L-K 1 Fast connector kit (for -K models) BUB800-1770-6 Precharge component GD880-81-1770-6-Z 2*A8+L HFBR-3M 3M fiber optic...
  • Page 96 6 6 0 0 1 - 0 1 2 7 9...

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Gd880-81 seriesGd880-81-0640-4 seriesGd880-81-0900-4 seriesGd880-81-1180-4 seriesGd880-81-1770-4 seriesGd880-81-2360-4 series ... Show all

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