INVT Goodrive880 Series Hardware Manual
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INVT Goodrive880 Series Hardware Manual

Active rectifier unit
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Summary of Contents for INVT Goodrive880 Series

  • Page 2 Goodrive880 Series Active Rectifier Hardware Manual Change history Change description Version Release date First release. V1.0 January 2024...

  • Page 3: Preface

    Goodrive880-91 series is the active rectifier unit product of Goodrive880 series. If not otherwise specified, the active rectifier unit in this manual refers to the active rectifier unit of Goodrive880 series and Goodrive880-91 series product. The rated power of a single unit is 64kW–639kW, and the max. parallel power can be 3642kW.

  • Page 4: Table Of Contents

    Goodrive880 Series Active Rectifier Hardware Manual Contents Contents Preface ................................. i Contents ..............................ii 1 Safety precautions .............................1 1.1 Safety declaration ..............................1 1.2 Safety definition ..............................1 1.3 Warning symbols ..............................1 1.4 Safety guidelines ..............................1 1.4.1 Delivery and installation ..........................2 1.4.2 Commissioning and running ........................
  • Page 5 Goodrive880 Series Active Rectifier Hardware Manual Contents 4.3.4 Shielded cable connection ........................42 4.4 Electrical wiring ..............................43 4.4.1 Main circuit wiring ............................ 43 4.4.2 A3&A4 cable connection ........................... 43 4.4.3 A6–A7 unit wiring ............................44 4.4.4 A8 unit wiring ............................45 4.4.5 Electrical installation checklist ........................

  • Page 6: Safety Precautions

    Ensure all the input power supplies have been disconnected before wiring or inspection, and wait for at least the time designated on the Goodrive880 series product or until the DC bus voltage is less than 36V. The minimum waiting time is...

  • Page 7: Delivery And Installation

    Goodrive880 Series Active Rectifier Hardware Manual Safety precautions listed in the following. Minimum waiting Model time 64–126kW 5 minutes 380V 151–345kW 15 minutes Higher than 422kW 25 minutes 690V >437kW 25 minutes Do not modify the VFD unless authorized; otherwise fire, electric shock or other ...

  • Page 8: Commissioning And Running

    Goodrive880 Series Active Rectifier Hardware Manual Safety precautions 1.4.2 Commissioning and running Cut off all power supplies connected to the active rectifier unit before terminal  wiring, and wait for at least the time designated on the active rectifier unit after disconnecting the power supplies.

  • Page 9: Disposal

    Goodrive880 Series Active Rectifier Hardware Manual Safety precautions 1.4.4 Disposal The active rectifier contains heavy metals. Dispose of a scrap rectifier unit as  industrial waste. Dispose of a scrap product separately at an appropriate collection point but not ...

  • Page 10: Product Overview

    2 Product overview For Goodrive880 series active rectifier products, the rated power of a single unit is 64kW–639kW, while that of parallel units can be up to 3642kW. The active rectifier consists of the active rectifier filter unit and the active rectifier unit.

  • Page 11: Product Nameplate And Model

    Goodrive880 Series Active Rectifier Hardware Manual Product overview 2.2 Product nameplate and model Figure 2-1 Product nameplate Model: GD880-91-0810-4 IP00 Power(Output): 556kW Input: AC 3PH 380~440V 810A Output: DC Vin*1.35 S/N: Made in China Shenzhen INVT Electric Co.,Ltd. Note: The preceding nameplate is a standard product nameplate example. The marking varies slightly depending on the model.
  • Page 12 Goodrive880 Series Active Rectifier Hardware Manual Product overview Light Heavy Heat Rated value overload overload dissi External volu application application Model patio view GD880-91-… Structure m³/h (AC) (DC) (DC) (DC) (DC) (DC) (DC) (DC) 0183–4 A4+ LCL 0220–4 A6+LCL 1000 0260–4...

  • Page 13: Overload Capability

    Goodrive880 Series Active Rectifier Hardware Manual Product overview Light overload application: I indicates the continuous running current at light overload. Every 5  minutes, the overload with the current of 110%*I can last for 1 minutes at 40℃. Heavy overload application: I indicates the continuous running current at heavy overload.

  • Page 14: Paralleling Principle

    Goodrive880 Series Active Rectifier Hardware Manual Product overview Figure2-5 Main circuit diagram of the active rectifier Active rectifier filter unit Active rectifier power unit Name Description To protect against overload and short-circuit on the active AC fuse rectifier side. Active rectifier filter To suppress AC voltage and current harmonics.

  • Page 15: Product Structure

    Goodrive880 Series Active Rectifier Hardware Manual Product overview Name Description To protect against overload and short-circuit on the AC fuse active rectifier side. Active rectifier filter unit To suppress AC voltage and current harmonics. Active rectifier unit To convert AC current to DC current.

  • Page 16: Layout Of Lcl +2*A8

    Goodrive880 Series Active Rectifier Hardware Manual Product overview 2.6.2 Layout of LCL +2*A8 The following figure shows the frame layout of LCL +2*A8. Figure 2-8 Structure of active rectifier frame (LCL +2*A8) ① ② ③ ④ Name Frame Active rectifier unit...
  • Page 17 Goodrive880 Series Active Rectifier Hardware Manual Product overview Name Transformer Breaker Main circuit contactor Active rectifier filter component Active rectifier unit DC fuse Inverter unit Buffer breaker Buffer contactor Rectifier bridge Buffer resistor Motor Figure 2-10 shows the typical topology in which the active rectifier works with three inverter units (applicable to A8 power module).

  • Page 18: Electrical Model Selection

    Goodrive880 Series Active Rectifier Hardware Manual Product overview 2.8 Electrical model selection 2.8.1 Buffer component The buffer component consists of breaker, contactor, rectifier bridge, and buffer resistor, as shown in Figure 2-10. Table 2-4 Buffer component selection Power unit Frame size...

  • Page 19: Ac Fuse

    Goodrive880 Series Active Rectifier Hardware Manual Product overview Recommended Recommended breaker Power supply module Frame size specification (ABB) GD880-91-0183-4 LCL+A4 690V 200A XT4 N250 GD880-91-0220-4 LCL+A6 690V 250A XT4 N250 GD880-91-0260-4 LCL+A6 690V 315A XT5 N400 GD880-91-0312-4 LCL+A7 690V 315A...

  • Page 20: Dc Fuse

    Goodrive880 Series Active Rectifier Hardware Manual Product overview Power supply module Frame size Voltage (V) Current (A) GD880-91-0980-4 LCL +2* A8 690V 1600A GD880-91-1168-4 LCL +2* A8 690V 900A GD880-91-1295-4 LCL +2* A8 690V 1000A GD880-91-1539-4 LCL +2* A8 690V...
  • Page 21 Goodrive880 Series Active Rectifier Hardware Manual Product overview Power supply module Frame size Voltage (V) Current (A) GD880-91-1026-6 LCL +2* A8 1250V 1000A GD880-91-1402-6 2*(LCL+2*A8) 1250V 700A GD880-91-2052-6 2*(LCL+2*A8) 1250V 1000A GD880-91-3078-6 3*(LCL+2*A8) 1250V 1000A 202401 (V1.0)

  • Page 22: Mechanical Installation

    Ensure all the input power supplies have been disconnected before wiring or inspection, and wait for at least the time designated on the Goodrive880 series product or until the DC bus voltage is less than 36V. 3.2 Installation environment and site Environment requirements ...

  • Page 23: Installation Procedure

    Goodrive880 Series Active Rectifier Hardware Manual Mechanical installation Environ Requirement ment When the altitude exceeds 3000m, consult our local dealer or office for  details. Vibration Max. vibration ACC: 5.8m/s (0.6g) Location requirement  Locati Requirement Without electromagnetic radiation sources and direct sunlight.

  • Page 24: Unpacking

    Goodrive880 Series Active Rectifier Hardware Manual Mechanical installation Figure 3-1 Transportation requirements When transported with a forklift, the active rectifier must be fixed to the pallets and transported together, which means you are not allowed to remove the pallets to transport the active rectifier. If the forklift's fork tines are too short, it may cause the unit/cabinet to tip over, resulting in serious injury, property damage or even death.

  • Page 25: Lifting

    Goodrive880 Series Active Rectifier Hardware Manual Mechanical installation Use tools such as a pry bar or large one-piece screwdriver to remove the wooden box cover and the steel tongue nails of the surrounding boards. Remove the surrounding boards and EPE filling materials from the wooden box.
  • Page 26 Goodrive880 Series Active Rectifier Hardware Manual Mechanical installation Note: Use the lifting ring on the top of active rectifier unit for lifting and moving. Never apply force to the positive or negative bus terminals. Figure 3-5 Unit top structure Never apply force...

  • Page 27: Installation Space And Heat Dissipation

    Goodrive880 Series Active Rectifier Hardware Manual Mechanical installation Figure 3-8 Unfolding the anti-tipping stand Anti-tipping stand Figure 3-9 Folding the anti-tipping stand 3.3.5 Installation space and heat dissipation Installation space requirements for A3i& A4i active rectifier units Active rectifier units using A3i or A4i frame vary with power class. Note the following requirements to ensure reliable installation and excellent heat dissipation: The active rectifier unit must be installed and used in a cabinet.
  • Page 28 Goodrive880 Series Active Rectifier Hardware Manual Mechanical installation Figure 3-10 Installation space requirements for A4i active rectifier units Air outlet ≥300 ≥20 Insulated air deflector ≥ inlet ≥ Front view Side view Installation space requirements for A6i& A7i active rectifier units...
  • Page 29 Goodrive880 Series Active Rectifier Hardware Manual Mechanical installation Installation space requirements for A8i active rectifier units To ensure that the active rectifier unit is installed reliably and in good heat dissipation, pay attention to the following: The active rectifier unit must be installed and used in a cabinet.

  • Page 30: Cabinet Installation

    Goodrive880 Series Active Rectifier Hardware Manual Mechanical installation 3.3.6 Cabinet installation 3.3.6.1 Cabinet requirements It is recommended that the cabinet adopts the nine-fold profile cabinet (PS cabinet). Before mounting the inverter unit, install two bottom support crossbeams, a mounting bracket, and a mounting rail in the cabinet, and design the mounting crossbeam for active rectifier unit fixing, and reserve fixing holes on the mounting crossbeam (see Appendix B for the specific location and size).
  • Page 31 Goodrive880 Series Active Rectifier Hardware Manual Mechanical installation Name DC fuse AC fuse Active rectifier unit Active rectifier filter unit Figure 3-16 shows the 600mm-wide cabinet installation for LCL+A8. Figure 3-16 Installation diagram of LCL+A8 in an 600mm-wide cabinet ①...
  • Page 32 Goodrive880 Series Active Rectifier Hardware Manual Mechanical installation Name L3-phase copper busbar Busbar fixing clamp Copper busbar of (+) Copper busbar of (-) Right protective plate Busbar clamp support Note: A 40X40 sealing sponge must be used at the position corresponding to the air baffle in the front/back door panel, which prevents air duct reflow.
  • Page 33 Goodrive880 Series Active Rectifier Hardware Manual Mechanical installation Figure 3-18 shows the 850mm-wide cabinet installation for LCL +2* A8. Figure 3-18 Installation diagram of LCL +2* A8 in an 850mm-wide cabinet ⑮ ⑯ ⑱ ① ② ③ ⑭ ⑩ ⑬...
  • Page 34 Goodrive880 Series Active Rectifier Hardware Manual Mechanical installation 3.3.6.4 Unit installation and replacement The installation procedure is as follows: Step 1 Insert the unit entry/exit guide rail into the slot of the cabinet front bottom beam. See Figure 3-19. Figure 3-19 Unit entry/exit guide rail placement...
  • Page 35 Goodrive880 Series Active Rectifier Hardware Manual Mechanical installation B. Push the active rectifier unit into the cabinet slowly. See Figure3-21. Note: Since the active rectifier unit barycenter is too high, use the auxiliary rope for mounting to prevent the ...
  • Page 36 Goodrive880 Series Active Rectifier Hardware Manual Mechanical installation D. After confirming that the unit is pushed into place, install the unit fixing screws and remove the unit entry/exit guide rail. See Figure 3-23. Figure 3-23 Unit fixing 4-M8 fastening screws E.

  • Page 37: Acu Size And Installation

    Goodrive880 Series Active Rectifier Hardware Manual Mechanical installation 3.4 ACU size and installation 3.4.1 Preparing Before installation, ensure the cabinet has been powered off (excluding external power) for at least 25  minutes. Prevent the ACU from falling or shock to avoid damage.

  • Page 38: Acu Installation Space

    Goodrive880 Series Active Rectifier Hardware Manual Mechanical installation 3.4.3 ACU installation space To make the ACU installation smooth, the distance between the upper and lower parts of the ACU and the building and its components should be left as shown in the following figure, and the ACU must be installed on a conductive metal plate, the entire conductive bottom of the ACU must properly work with the installation surface.

  • Page 39: Keypad Installation

    Goodrive880 Series Active Rectifier Hardware Manual Mechanical installation Note: The ACU assembly plate must be a exposed metal plate and ensure that the metal plate can be reliably  grounded. The ACU housing will be connected to the cabinet housing via a grounding plate.

  • Page 40: Fastening Torque

    Goodrive880 Series Active Rectifier Hardware Manual Mechanical installation Figure 3-30 Keypad bracket dimensions (unit: mm) 116.3 14.6 5-M4 3.4.6 Fastening torque You need the following tools to install the active rectifier unit: Standard toolbox, including screwdrivers, nut wrenches, socket wrenches ...
  • Page 41 Goodrive880 Series Active Rectifier Hardware Manual Mechanical installation Operation Compliant Completed the unit was pushed into place. Inserted screws into the fixing holes at the unit front top and □ □ bottom to fix the unit to the cabinet. (See Figure 3-23.) Installed the (+) and (-) bus copper bars.

  • Page 42: Electrical Installation

    Goodrive880 Series Active Rectifier Hardware Manual Electrical installation 4 Electrical installation 4.1 Safety notes All safety precautions in this manual must be read and followed. Only trained and  qualified professionals are allowed to carry out the operations mentioned in this chapter.

  • Page 43: Emc Requirements

    Goodrive880 Series Active Rectifier Hardware Manual Electrical installation 4.3 EMC requirements General knowledge of electromagnetic compatibility EMC is short for electromagnetic compatibility, which refers to the ability of a device or system to function properly in its electromagnetic environment and not constitute an unbearable electromagnetic disturbance to anything in that environment.

  • Page 44: Power Cable

    Goodrive880 Series Active Rectifier Hardware Manual Electrical installation control system needs to use common pole grounding, and different devices connected by the same power cables needs to use series-wound grounding. This section introduces general EMC guidelines on VFDs in several aspects including noise control, site wiring and grounding for reference in site installation.

  • Page 45: Wiring Suggestions

    Goodrive880 Series Active Rectifier Hardware Manual Electrical installation Communication cables and encoder cables need to be single-shielded twisted-pair cables (as shown in figure b). The shield layer of cable is connected to the system PE by means of a 360-degree connection or twisting into a single bundle, and the exposed shield layer is wrapped with insulating tape to prevent interference introduced by the shield layer in contact with other equipment and structural components.
  • Page 46 Goodrive880 Series Active Rectifier Hardware Manual Electrical installation Table 4-4 Routing sensitive and interference cables Intereference cable Sensitive cable Sensitive cable Angle of 90° Intereference cable The cable trays must be connected properly and well grounded. Aluminum trays can implement local equipotential.

  • Page 47: Shielded Cable Connection

    Goodrive880 Series Active Rectifier Hardware Manual Electrical installation 4.3.4 Shielded cable connection The shield layer of signal cable is grounded at both ends, of which the grounding points must be the same. That is, if the shield layer at the upper computer side is connected to PE, the shield layer at the drive side is also connected to PE;...

  • Page 48: Electrical Wiring

    Goodrive880 Series Active Rectifier Hardware Manual Electrical installation 4.4 Electrical wiring 4.4.1 Main circuit wiring 4.4.2 A3&A4 cable connection A3 unit terminals Figure 4-9 A3 unit terminals +24E +24VE A4 unit terminals Figure 4-10 A4 unit terminals +24E +24E ①...

  • Page 49: A6-A7 Unit Wiring

    Goodrive880 Series Active Rectifier Hardware Manual Electrical installation Terminal name Description Positive or negative busbar DC output Voltage: 1.5*Vin Connection: cable terminal of M8/12N·m 3PH AC power input Voltage: 3PH AC 380–440V Connection: A3: cable terminal of M6/5N·m A4: cable terminal of M10/29N·m Wiring procedures for A3–A4 units are as follow:...

  • Page 50: A8 Unit Wiring

    Goodrive880 Series Active Rectifier Hardware Manual Electrical installation Terminal name Description 3PH AC power input Voltage: 3PH AC 380–440V Connection: copper bar terminal of M10/32N·m Wiring procedures for A6–A7 units are as follow: Step 1 Connect the cable to the output terminal in the correct wire connection sequence: L1, L2, L3 or + and -.
  • Page 51 Goodrive880 Series Active Rectifier Hardware Manual Electrical installation Terminal name Description Digital input of active rectifier unit COM1 Bus power output terminals of active rectifier unit 3PH AC power input Voltage: 3PH AC 380–440V Connection: copper bar terminal of M10/32N·m Wiring procedures for A8 units are as follow: Step 1 Please ensure that all input and output are correctly connected.

  • Page 52: Electrical Installation Checklist

    Goodrive880 Series Active Rectifier Hardware Manual Electrical installation Terminal name Description must be isolated 24V.) For commissioning, specification: 24VDC±10% 1A Buffer contactor signal. If there is no internal buffer, the control external buffer contactor must be a 48VDC coil contactor...

  • Page 53: Active Rectifier Control Unit (Acu)

    Goodrive880 Series Active Rectifier Hardware Manual Active rectifier control unit (ACU) 5 Active rectifier control unit (ACU) 5.1 ACU composition ⑬ ⑫ ⑭ ① ⑮ ② ③ ⑪ ⑯ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ Table 5-1 Function description...

  • Page 54: Led Indicator

    Goodrive880 Series Active Rectifier Hardware Manual Active rectifier control unit (ACU) Symbol Component Function description Fiber optic Master/slave fiber optic interface (optional) interface RJ45 terminal Upper computer interface, connecting to a PC for status monitoring User terminal Standard input and output terminals for users...

  • Page 55: Acu Interface

    Goodrive880 Series Active Rectifier Hardware Manual Active rectifier control unit (ACU) 5.3 ACU interface Figure 5-1 ICU circuit wiring RJ45 keypad RO3C RO3B Buffer contactor RO3A closing RO2C RO2B Rectifier RO2A fault RO1C RO1B Main breaker RO1A closing AO2 J7...

  • Page 56: External Standard Interfaces

    Goodrive880 Series Active Rectifier Hardware Manual Active rectifier control unit (ACU) 5.3.1 External standard interfaces Terminal symbol Name Description Input power +24E, CM Power supply for the control box Digital input DI1–DI6, DIL Input type: relay contact, NPN or PNP...
  • Page 57 Goodrive880 Series Active Rectifier Hardware Manual Active rectifier control unit (ACU) Terminal Terminal Function description Cable specifications symbol power. If external power is required, you need to remove the shorting cap HDIO terminal +24V 1. Input type: PNP, NPN 2. Input frequency range: 0–50kHz...

  • Page 58: Acu Function Application

    Goodrive880 Series Active Rectifier Hardware Manual Active rectifier control unit (ACU) Terminal Terminal Function description Cable specifications symbol When 2 and 3 are short-circuited, AO1 voltage output is used. Jumper J7: Selection between AO2 voltage and current signal inputs When 1 and 2 are short-circuited, AO2 current output is used.

  • Page 59: Slot Expansion Application

    Goodrive880 Series Active Rectifier Hardware Manual Active rectifier control unit (ACU) Connect Dimensions with Name Model Function description (W×H×D) (unit: mm) through 1 relay outputs PROFINET IO PROFINET industrial EC-TX809 SLOT 73.5×74×23.5 module Ethernet PROFIBUS-DP PROFIBUS-DP bus adapter EC-TX803 SLOT 73.5×74×23.5...
  • Page 60 Goodrive880 Series Active Rectifier Hardware Manual Active rectifier control unit (ACU) Expansion SLOT1 SLOT2 SLOT3 Expansion card type card EC-TX803 ✓ PROFIBUS-DP EC-TX805 ✓ ✓ ✓ CANopen EC-TX809 ✓ PROFINET IO Expansion module with one optical fiber EC-TX821 ✓ interface...

  • Page 61: Accessories

    Goodrive880 Series Active Rectifier Hardware Manual Accessories 6 Accessories 6.1 Function expansion module The function expansion module in active rectifier mainly use the AC voltage detection module which is mainly used for input voltage detection. The following figure shows the outline structure.

  • Page 62: Surge Protection Module

    Goodrive880 Series Active Rectifier Hardware Manual Accessories Note: Ensure that all terminals and fiber optic plugs are installed in place for effective electrical connection.  The module is grounded through contact between its exposed metal shell and the assembly board ...

  • Page 63: Emi Filter Module

    Goodrive880 Series Active Rectifier Hardware Manual Accessories Figure 6-3 Surge protection module 60.5 6.3 EMI filter module For A3–A7 structure products, buffer components are not configured with EMI filtering modules which can be used for interference generated by the system and external interference to improve EMC performance.

  • Page 64: A8 Installation Guide Rail

    Goodrive880 Series Active Rectifier Hardware Manual Accessories Figure 6-5 Maintenance bracket dimensions (unit: mm) 823.25 6.5 A8 installation guide rail When installing or maintaining the A8 active rectifier units in a cabinet, to make it convenient for the active rectifier module to enter or exit the cabinet, it is necessary to use the active rectifier unit mounting rail. For details, see section 3.3.5 Installation space and heat dissipation.

  • Page 65: Maintenance And Inspection

    Goodrive880 Series Active Rectifier Hardware Manual Maintenance and inspection 7 Maintenance and inspection 7.1 Periodical inspection 7.1.1 Overview Only trained and qualified professionals are allowed to maintain the equipment. Before operating the interior of the equipment: Disconnect the power from the equipment (note that no switch/breaker installed in the cabinet can ...
  • Page 66 Goodrive880 Series Active Rectifier Hardware Manual Maintenance and inspection Maintenance cycle Maintenance work description Replace the fans for the filter and power Every 6 years units Every 10 years Capacitor replacement Table 7-3 Checklist Check scope Item Method Criterion Check...

  • Page 67: Replacement Of Wearing Parts

    Visual inspection duct occurs. Check whether there are foreign objects attached. For more details about maintenance, contact the local INVT office, or visit our website https://www.invt.com, and choose Support > Services. 7.2 Replacement of wearing parts 7.2.1 Capacitor 7.2.1.1 Capacitor reforming If the active rectifier unit has been left unused for a long time, you need to follow the instructions to reform the DC bus capacitor before using it.
  • Page 68 Ignoring these safety precautions may lead to physical injury or death, or device damage. The electrolytic capacitor of an active rectifier unit must be replaced if it has been used for more than 35,000 hours. For details about the replacement, contact the local INVT office. 202401 (V1.0)

  • Page 69: Cooling Fan

    Goodrive880 Series Active Rectifier Hardware Manual Maintenance and inspection 7.2.2 Cooling fan Replacing the fan for A3&A4 Fan power cable Fan cover snap-fit Fan air direction Step 1 Disconnect the DC power supply of the drive system and check to ensure there is no voltage in the equipment.
  • Page 70 The increase of the bearing noise indicates a fan fault. If the unit is applied in a key position, replace the fan once the fan starts to generate unusual noise. You can purchase spares of fans from INVT. Read chapter 1 Safety precautions carefully and follow the instructions to perform operations.

  • Page 71: Dc Fuse

    Goodrive880 Series Active Rectifier Hardware Manual Maintenance and inspection Figure7-3 Fan maintenance for A8 active rectifier unit Front cover Fan air direction Fan box 7.2.3 DC fuse To check and replace the DC fuse of an A8 active rectifier unit, do as follows: Only qualified electricians can perform this task.
  • Page 72 Goodrive880 Series Active Rectifier Hardware Manual Maintenance and inspection Figure 7-4 Replacement of A6&A7 active rectifier unit Remove the protective plate Remove (+), (-) DC input copper bars Remove two fixing screws at the top of the unit Installation and maintenance bracket...
  • Page 73 Goodrive880 Series Active Rectifier Hardware Manual Maintenance and inspection Figure 7-5 Replacement of A8 active rectifier unit Remove + and - copper bars on the top Remove 4-M8 fastening screws Replacement of A8n active rectifier unit Step 1 Stop the machine and disconnect the AC power.
  • Page 74 Goodrive880 Series Active Rectifier Hardware Manual Maintenance and inspection Figure 7-6 Replacing the A8n active rectifier unit Remove (+), (-) DC input copper bar Remove the protective plate Remove two fixing screws at the top of the unit Remove six M6*25 screws connecting the copper bar between the reactor base and the unit.

  • Page 75: Acu And Keypad

    Goodrive880 Series Active Rectifier Hardware Manual Maintenance and inspection 7.2.5 ACU and keypad Replace the storage card. After the ACU control module is replaced, the existing parameter settings can be preserved by transferring the storage card from the faulty module to a new module.
  • Page 76 Goodrive880 Series Active Rectifier Hardware Manual Maintenance and inspection OPEN Step 2 Remove the cover, press one side of the battery with a screwdriver, remove and replace the ACU module battery with a new one. Step 3 Close the cover and rotate it clockwise by 45° to tighten it.
  • Page 77 Goodrive880 Series Active Rectifier Hardware Manual Maintenance and inspection OPEN Step 2 Remove the cover, press one side of the battery with a screwdriver, remove and replace the battery with a new one. Step 3 Close the cover and rotate it clockwise by 30° to tighten it.

  • Page 78: Appendix A Technical Data

    Goodrive880 Series Active Rectifier Hardware Manual Technical data Appendix A Technical data A.1 Capacity Choose an active rectifier model based on the rated current and power of the motor. To endure the rated power of the motor, the rated output current of the active rectifier must be larger or equal to the rated current of the motor.

  • Page 79: Application Standards

    Goodrive880 Series Active Rectifier Hardware Manual Technical data Item Storage Transportation substance Organic/biological EN 60721-3-3 3 B1 EN 60721-3-1 1 B1 EN 60721-3-2 2 B1 impact Pollution level EN 61800-5-1, level 2 Installation 0–2000m. Derating is required when the altitude exceeds 1000m.

  • Page 80: Emc Regulations

    Goodrive880 Series Active Rectifier Hardware Manual Technical data A.5 EMC regulations The EMC product standard (EN 61800-3) describes the EMC requirements on VFDs. Application environment categories:  First environment: Civilian environment, including application scenarios where VFDs are directly  connected to the civil power supply low-voltage grids without intermediate transformers.

  • Page 81: Appendix B Dimension Drawings

    Goodrive880 Series Active Rectifier Hardware Manual Dimension drawings Appendix B Dimension drawings Figure B-1 A3 structure dimensions (unit: mm) 4- 7.0 Back cut-out dimensions Figure B-2 A4 structure dimensions (unit: mm) 4- 7.0 95.3 Back cut-out dimensions 202401 (V1.0)
  • Page 82 Goodrive880 Series Active Rectifier Hardware Manual Dimension drawings Figure B-3 A6 unit installation dimensions (unit: mm) 187.5 4-M8 2- 7.0 2-OB10X14 L1 L2 L3 2-M6 3-11X11 Square 472.4 hole 259.5 +, - bus copper bar Figure B-4 A7 unit installation dimensions (unit: mm) 187.5...
  • Page 83 Goodrive880 Series Active Rectifier Hardware Manual Dimension drawings Figure B-5 A8 unit installation dimensions (unit: mm) 2-OB10X16 70 70 97.5 2-M12 (Lifting ring installation hole) 4-M8 Figure B-6 Installation dimensions of A8 unit fast connector (unit: mm) Fast connector Fast connector...
  • Page 84 Goodrive880 Series Active Rectifier Hardware Manual Dimension drawings Figure B-7 Layout of 1*A8 frame bottom support 4-M6 70 70 (Side fixing hole) 3-∅17 2-M8 586.5 6-∅9.0 Figure B-8 A8+L frame installation dimensions (unit: mm) 608.9 Anchor bolt fixing 4-M8 4- 11...
  • Page 85 Goodrive880 Series Active Rectifier Hardware Manual Dimension drawings Figure B-9 2*A8+L frame installation dimensions (unit: mm) Anchor bolt fixing 4-M8 4- 11 Anchor bolt fixing hole during transportation 4- 12 (Frame bottom fixing hole) U\V\W, square neck screws 6-M10 3-OB12X22...
  • Page 86 Goodrive880 Series Active Rectifier Hardware Manual Dimension drawings Outline Heat dimension Installation dimension (mm) LCL model weight dissipation (mm) (kg) (kW) LCL-0116-0.4SA-4149-RO 325 560 285 243±1 149±2 4-M12 0.428 LCL-0180-0.4SA-4149-RO 390 590 330 260±1 174±2 4-M15 0.513 LCL-0220-0.4SA-4149-RO 630 390 340 260±1 184±2 4-M15 0.66...

  • Page 87: Appendix C Example Electrical Diagram

    Goodrive880 Series Active Rectifier Hardware Manual Example electrical diagram Appendix C Example electrical diagram C.1 GD880 active rectifier basic example electrical diagram (A3–A7) GD880 active rectifier basic electrical drawing (A3-A7) 设 计 设计日期 审 核 标准化 批 准 图纸名称 图 号...
  • Page 88 Goodrive880 Series Active Rectifier Hardware Manual Example electrical diagram Buffer circuit -RD1 -KM2 -QF1 Main power supply -KM1 -QF2 -TA1 -FU3 -TA2 -FU4 -TA3 -FU5 -FU1 Optional Lightning protection Control -SA1 -PA1 Filtering lightning power protection Voltage component supply selection switch...
  • Page 89 Goodrive880 Series Active Rectifier Hardware Manual Example electrical diagram AC voltage detection module RX/TX Main RX/TX contactor feedback Optical fiber 与主控对插 expansion module +24E CM RJ45 Power supply Ethernet STO1 +24V STO2 SD card +24V RJ45 Keypad interface RJ45 Unit interface...

  • Page 90: Gd880 Active Rectifier Basic Example Electrical Diagram (A8)

    Goodrive880 Series Active Rectifier Hardware Manual Example electrical diagram +& +& 2.1 2.1 +24E -IU 1 设 计 审 核 标准化 设计日期 批 准 图纸名称 图 号 功 能 位 置 有源整流主回路 Active rectifier main circuit Designed Designed Date Checked Std.Checked...
  • Page 91 Goodrive880 Series Active Rectifier Hardware Manual Example electrical diagram Cable inlet Active rectifier Inverter -ACU1 -QF1 -FU1 -FU2 -ACU2 -IU1 -IU2 设 计 审 核 标准化 设计日期 批 准 图纸名称 图 号 功 能 位 置 系统图 System electrical diagram...
  • Page 92 Goodrive880 Series Active Rectifier Hardware Manual Example electrical diagram Fault Running indication indication -FU6 AC220V -KA3 -KA4 -1HG1 -1HR1 设 计 设计日期 审 核 标准化 批 准 图纸名称 位 置 图 号 功 能 控制回路1 Control circuit 1 Designed Designed Date Checked Std.Checked...
  • Page 93 Goodrive880 Series Active Rectifier Hardware Manual Example electrical diagram AC voltage detection module RX/TX Main contactor Rectifier fault Buffer closing Main contactor closing feedback RX/TX Connected Optical fiber with the main expansion module control board RJ45 Ethernet Power supply STO1...
  • Page 94 Goodrive880 Series Active Rectifier Hardware Manual Example electrical diagram +& +& +24E +24E -IU1 -IU2 设 计 设计日期 审 核 标准化 批 准 图纸名称 位 置 图 号 功 能 逆变单元 Inverter unit Designed Designed Date Checked Std.Checked Approved Dwg.Name Dwg.No.

  • Page 95: Appendix D Order No

    Goodrive880 Series Active Rectifier Hardware Manual Order No. Appendix D Order No. Product model Structure Order No. Remarks 400VAC GD880-91-0094-4 Rectifier module LCL-0116-0.4SA-4149-RO Filtering component HC-0110-4-Z Buffer component Surge protection RV-380V module GD880-91-0094-4-ZJ A3+LCL GD800-LB EMI filter module AC voltage detection...
  • Page 96 Goodrive880 Series Active Rectifier Hardware Manual Order No. Product model Structure Order No. Remarks LCL-0180-0.4SA-4149-RO Filtering component HC-0110-4-Z Buffer component Surge protection RV-380V module GD800-LB EMI filter module AC voltage detection IVDM-10 module Optical fiber expansion EC-TX821 module HFBR-1M 1m optical fiber...
  • Page 97 Goodrive880 Series Active Rectifier Hardware Manual Order No. Product model Structure Order No. Remarks HC-0200-4 Buffer component Surge protection RV-380V module GD800-LB EMI filter module SOP-880-01-REC Chinese keypad L=2M (CHV-SE) 2M keypad cable AC voltage detection IVDM-10 module Optical fiber expansion...
  • Page 98 Goodrive880 Series Active Rectifier Hardware Manual Order No. Product model Structure Order No. Remarks Fast connector kit (-K is A8+L-K optional) BUB800-0900-4 Buffer component HFBR-3M 3M fiber optic SOP-880-01-REC Chinese keypad L=2M (CHV-SE) 2M keypad cable AC voltage detection IVDM-10...
  • Page 99 Goodrive880 Series Active Rectifier Hardware Manual Order No. Product model Structure Order No. Remarks HFBR-1M 1m optical fiber GD880-ACU-13 Control module Rectifier unit (A8 GD880-91-0516-4 structure) GD880-01-1092-4 Filter module Fast connector kit (-K is 2*A8+L-K optional) BUB800-1770-4 Buffer component GD880-91-0980-4-XX...
  • Page 100 Goodrive880 Series Active Rectifier Hardware Manual Order No. Product model Structure Order No. Remarks L=2M (CHV-SE) 2M keypad cable AC voltage detection IVDM-10 module Optical fiber expansion EC-TX821 module HFBR-1M 1m optical fiber GD880-ACU-13 Control module GD880-91-0810-4 Rectifier unit GD880-01-1539-4...
  • Page 101 Goodrive880 Series Active Rectifier Hardware Manual Order No. Product model Structure Order No. Remarks optional) BUB800-1770-4 Buffer component HFBR-5M 5M fiber optic SOP-880-01-REC Chinese keypad L=2M (CHV-SE) 2M keypad cable AC voltage detection IVDM-10 module Optical fiber expansion EC-TX821 module...
  • Page 102 Goodrive880 Series Active Rectifier Hardware Manual Order No. Product model Structure Order No. Remarks HFBR-1M 1m optical fiber GD880-ACU-11 Control module GD880-91-0477-6 Rectifier unit GD880-01-0540-6 Filter module Fast connector kit (-K is A8+L-K optional) BUB800-0900-6 Buffer component HFBR-3M 3M fiber optic...
  • Page 103 Goodrive880 Series Active Rectifier Hardware Manual Order No. Product model Structure Order No. Remarks AC voltage detection IVDM-10 module Optical fiber expansion EC-TX821 module HFBR-1M 1m optical fiber GD880-ACU-13 Control module GD880-91-0477-6 Rectifier unit GD880-01-1026-6 Filter module Fast connector kit (-K is...
  • Page 104 Goodrive880 Series Active Rectifier Hardware Manual Order No. Product model Structure Order No. Remarks BUB800-1770-6 Buffer component HFBR-5M 5M fiber optic SOP-880-01-REC Chinese keypad L=2M (CHV-SE) 2M keypad cable AC voltage detection IVDM-10 module Optical fiber expansion EC-TX821 module HFBR-1M...

This manual is also suitable for:

Gd880-91-0094-4Gd880-91-0116-4Gd880-91-0149-4Gd880-91-0183-4Gd880-91-0220-4Gd880-91-0260-4 ... Show all

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