AUMA TIGRON TR-M30X Manual
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AUMA TIGRON TR-M30X Manual

Multi-turn actuators
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Multi-turn actuators
TIGRON
TR-M30X
TR-M1000X
Manual
Operation and setting

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Summary of Contents for AUMA TIGRON TR-M30X

  • Page 1 Multi-turn actuators TIGRON TR-M30X TR-M1000X Manual Operation and setting...

  • Page 2: Table Of Contents

    Language change in the display Indications..........................4.1. Indications and symbols in the display 4.1.1. Feedback signals from actuator and valve 4.1.2. Status indications according to AUMA classification 4.1.3. Status indications according to NAMUR recommendation 4.2. Indication lights of local controls Output signals........................5.1.
  • Page 3 Analogue signal output units (AOUT) Contrast........................... Application functions......................12.1. Profibus DP interface 12.1.1. Bus address (slave address) 12.1.2. Redundancy 12.1.3. Response telegrams for AUMA redundancy II 12.1.4. Connection type compatibility with process representation 12.2. Modbus interface 12.2.1. Bus address (slave address) 12.2.2. Baud rate 12.2.3.
  • Page 4 Multi-turn actuators Table of contents TR-M30X TR-M1000X 12.2.6. Redundancy 12.2.7. Response telegrams for AUMA redundancy II 12.3. Intermediate positions 12.3.1. Define the pivot points of intermediate positions 12.3.2. Set signal behaviour of intermediate positions 12.3.3. Hysteresis for intermediate positions: set 12.4.
  • Page 5 Multi-turn actuators TR-M30X TR-M1000X Table of contents 13.4. Priority REMOTE 13.4.1. Activate priority REMOTE 13.4.2. Priority REMOTE behaviour 13.4.3. Fieldbus auto enable 13.5. Interlock (enabling operation commands) 13.5.1. Activate Interlock 13.5.2. Set source of the Interlock enable signal 13.5.3. Operation mode for Interlock 13.5.4.
  • Page 6 Multi-turn actuators Table of contents TR-M30X TR-M1000X 18.3.2. Temperature-time characteristics 18.4. Histograms 18.4.1. Motor running time-position (histogram) 18.4.2. Motor running time-torque (histogram) 18.5. Maintenance (information and signals) 18.6. Display operating times 18.7. Device temperature display Corrective action........................19.1. Fuses 19.1.1. Fuses used 19.1.2.

  • Page 7: Safety Instructions

    Multi-turn actuators TR-M30X TR-M1000X Safety instructions Safety instructions 1.1. Prerequisites for the safe handling of the product The end user or the contractor must ensure that all legal requirements, directives, Standards/directives guidelines, national regulations and recommendations with respect to assembly, electrical connection, commissioning and operation are met at the place of installation.

  • Page 8: Range Of Application

    Any device modification requires prior written consent of the manufacturer. 1.2. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves. Other applications require explicit (written) confirmation by the manufacturer.
  • Page 9 Multi-turn actuators TR-M30X TR-M1000X Safety instructions Result of a process step Describes the result of a preceding process step.

  • Page 10: Short Description

    Multi-turn actuator with motor and handwheel Control with local controls Magnetic pen control panel AUMA multi-turn actuators are driven by an electric motor. A handwheel is available for setting and emergency operation. For control in motor operation and for processing the actuator signals, integral controls are provided.
  • Page 11 AUMA actuators at moderate cost. AUMA Cloud The AUMA Cloud collects all device data of all actuators within one site and provides a clear overview at a glance. Detailed analysis provides valuable information on potential maintenance requirements.

  • Page 12: Operation

    Multi-turn actuators Operation TR-M30X TR-M1000X Operation 3.1. Menu navigation This section describes the basic information with regard to menu and indication operation via the display. For descriptions, a distinction is made between the two version “Combi-Switch” and “magnetic pen control panel”. 3.1.1.

  • Page 13: Control Panels Magnetic Pen Operation

    Multi-turn actuators TR-M30X – TR-M1000X Operation In selector switch position OFF/REMOTE: Scroll within the menu/between the display values or change values, e.g. 1, 2, 3, ..The display bottom line indicates the direction available for scrolling ( 3.1.2. Control panels magnetic pen operation Figure 9: Control panels for magnetic pen operation The four control panels have two functions each: Menu navigation...

  • Page 14: Open Device Menu (Combi-Switch Version)

    Multi-turn actuators Operation TR-M30X – TR-M1000X ID starting with M... = Menu (in device menu) ID starting with PRM... = Parameter (in device menu) ID starting with CMD... = Command (command prompt in device menu) 3.1.3.1. Open device menu (Combi-Switch version) If the display indicates a status indication, i.e.

  • Page 15: Open Device Menu (Magnetic Pen Control Panel Version)

    Multi-turn actuators TR-M30X – TR-M1000X Operation Toggle the selector switch several times to the left (ESC) until the display enters a status indication. Figure 15: You are in the status indication if the ID of the displayed page starts with S..3.1.3.3.

  • Page 16: Exit Device Menu / Show Status Indications(Magnet Pen-Control Panel Version)

    Multi-turn actuators Operation TR-M30X – TR-M1000X Settings and parameters up to user level (4) are read only and cannot be changed Information in operation mode REMOTE After 10 minutes without operating an control panel, the display returns to the status indications.

  • Page 17: User, User Level, Password

    Factory password: 000000 Service staff Service (5) Change configuration settings AUMA administrator AUMA (6) Unauthorised access is made easier due to insecure password! → We urgently recommend changing the password during initial commissioning. 3.1.4.1. Change user level You are requested to change the user level if menu selection or parameter change cannot be executed with the current user level.

  • Page 18: 3.1.4.2. Change Passwords

    Multi-turn actuators Operation TR-M30X – TR-M1000X Figure 23: Change user level, example: at least level (4) required How to proceed If the “Change user level” request appears: Select user level with Information: The black triangle ▶ shows the saved value. A white triangle ▷ shows the selected value which has not yet been saved.

  • Page 19: Timeout For Incorrect Password Entry (Security)

    A timeout for incorrect password entry is provided for integral controls. This prevents unauthorised access by systematic trials. The timeout is active for incorrect entries via the local controls as well as incorrect entries via our software tools (AUMA CDT, AUMA Assistant App). After five subsequent incorrect trials, further entry is inhibited for one minute.
  • Page 20 Multi-turn actuators Operation TR-M30X TR-M1000X Select menu Language M0049. Display M0009 Language M0049 Display indicates the selected language, e.g.: ▶ Deutsch Confirm the selected value with (Enter) (e.g. Deutsch). If required, select user level and enter the password. For further informa- tion, refer to: ➭...

  • Page 21: Indications

    Multi-turn actuators TR-M30X TR-M1000X Indications Indications 4.1. Indications and symbols in the display Status bar Figure 28: Information in the status bar (top) Operation mode Status User level ID status indication / Menu page Table 3: Symbols [1] Operation mode Commissioning LOCAL REMOTE via I/O interface 1/2...

  • Page 22: Feedback Signals From Actuator And Valve

    Multi-turn actuators Indications TR-M30X – TR-M1000X The functions of the operation elements for menu operation are shown in the bottom line of the display in operation modes OFF and REMOTE . If no operation element is operated during 3 seconds, the line disappears. The navigation support is shown again once an operation element is operated.
  • Page 23 Multi-turn actuators TR-M30X – TR-M1000X Indications Pivot points (intermediate positions) by arrows to the right of the valve position bar chart: The type of seating at the bar chart (right), with the letters L (Limit) = limit seating and T (Torque) = torque seating. At 0 % for end position CLOSED and at 100 for end position OPEN.

  • Page 24: Status Indications According To Auma Classification

    T (Torque) = torque seating. At 0 % for end position CLOSED and at 100 for end position OPEN. 4.1.2. Status indications according to AUMA classification These indications are available if parameter Diagnostic classific. M0539 is set to AUMA.

  • Page 25: Indication Lights Of Local Controls

    Multi-turn actuators TR-M30X – TR-M1000X Indications NAMUR status (S0006) The S0006 indication shows out of specification indications according to the NAMUR recommendation NE 107. the number of indications occurred Figure 33: NAMUR status signals Actuators in version with Combi-Switch: After approx. 3 seconds without operating the selector switch or the shuttle dial, the navigation line is masked at the bottom of the display.
  • Page 26 Multi-turn actuators Indications TR-M30X TR-M1000X Indication light 4 = Torque fault OPEN Indicat. light 5 (right) = Torque fault CLOSE Signal interm. pos. = OPEN/CLOSED = Off Further setting values: Refer to <Appendix>/<Selection overview for output contacts and indication lights>...

  • Page 27: Output Signals

    Configuration is defined via the GSD file only. If required, download the GSD file (General Station Description) from the Internet: Information www.auma.com For information on the feedback signals via Profibus DP and the configuration of the parameters via fieldbus interface, refer to Manual (Device integration fieldbus) Profibus 5.2.

  • Page 28: Configurable Status Signals

    Multi-turn actuators Output signals TR-M30X TR-M1000X Required user level: Specialist (4) or higher. Device configuration M0053 I/O interface M0139 Digital outputs M0110 Coding DOUT 1 M0102 Default values: Coding DOUT 1 = Low active Actuators with parallel interface: Coding DOUT 2 Coding DOUT 12 = High active Actuators with fieldbus interface: Coding DOUT 2...

  • Page 29: Signal Range Of Analogue Output

    Multi-turn actuators TR-M30X TR-M1000X Output signals Default value: Actual position The signal range of the output (e.g. 0/4 20 mA) is set via a separate parameter Information (Signal range AOUT1 M0129). Setting values: Analogue output 1 is not configured. Not used Position feedback of the valve position (actual position value E2) Actual position An adjustment to the end positions or the defined travel is not required.

  • Page 30: Adjustment Of Analogue Output

    Multi-turn actuators Output signals TR-M30X TR-M1000X Default value: 0 - 20 mA Setting values: Analogue output 1 generates a 0 20 mA signal. 0 - 20 mA Analogue output 1 generates a 4 20 mA signal. 4 - 20 mA 20 - 0 mA Analogue output 1 generates a 20 0 mA signal.
  • Page 31 Multi-turn actuators TR-M30X TR-M1000X Output signals 5.5.6. Adjustment of analogue output 2 Initial values and end values of the signal range can be corrected by ± 10 % of the maximum value range (20 mA) Example: Parameter Signal range AOUT1 = 4 - 20 mA The initial value (4 mA) can be adapted within a range of 2 mA to 6 mA.

  • Page 32: Input Signals

    Multi-turn actuators Input signals TR-M30X TR-M1000X Input signals 6.1. Control via Profibus DP The actuator can be controlled via the process representation output. For more information, refer to Manual (Device integration Fieldbus) Profibus DP. 6.2. Control via Modbus RTU The actuator can be controlled via the process representation output. For further information, refer to Manual (Device integration Fieldbus) Modbus RTU.
  • Page 33 Multi-turn actuators TR-M30X TR-M1000X Input signals Signal Description Remote2_OPEN Operation command OPEN in operation mode REMOTE channel 2 Remote_2_CLOSE Operation command CLOSE in operation mode REMOTE channel 2 Remote2_STOP Operation command STOP in operation mode REMOTE channel 2 Execute PVST PVST is executed BluetoothActivDigIn Activation of Bluetooth interface via digital input...

  • Page 34: Operation

    Multi-turn actuators Operation TR-M30X – TR-M1000X Operation Different operation modes (states) are available. The current operation mode is indicated in the first line of the display: Figure 37: Example: Operation mode OFF This chapter describes the characteristics of the different operation modes. The respective functions are described in separate chapters.

  • Page 35: Operation Mode Remote

    Multi-turn actuators TR-M30X TR-M1000X Operation In direction CLOSE = self-retaining (in direction OPEN push-to-run operation): CLOSE After an operation command in direction CLOSE, the actuator continues to run, even if the operation command is cancelled (self-retaining). The actuator is either stopped by the CLOSE command or if end position CLOSED or an intermediate position CLOSED has been reached.

  • Page 36: Operation Mode Emergency

    Multi-turn actuators Operation TR-M30X TR-M1000X In direction OPEN = self-retaining (in direction CLOSE push-to-run operation): OPEN After an operation command in direction OPEN, the actuator continues to run, even if the operation command is cancelled (self-retaining). The actuator is either stopped by the STOP command or if end position OPEN or an intermediate position OPEN has been reached.
  • Page 37 Multi-turn actuators TR-M30X TR-M1000X Operation Operation mode Disabled is possible within operation modes LOCAL and OFF. Table 5: Functions depending on the operation mode: Operation mode Function for indication = Disabled LOCAL Actuator cannot be operated locally Local menu operation not possible For control via fieldbus or communication interface, disabling or enabling is made via fieldbus.

  • Page 38: Commissioning

    Multi-turn actuators Commissioning TR-M30X – TR-M1000X Commissioning To correctly commission the device, you require the necessary basic knowledge for menu operation. If you do not have basic knowledge, make sure you famil- iarise yourself with the basics prior to commissioning. For further information, refer to: ➭...

  • Page 39: Type Of Seating Setting Via The Device Menu

    Multi-turn actuators TR-M30X – TR-M1000X Commissioning Torque switching ➭ page 40, Torque seating setting via the device menu Limit switching ➭ page 41, Limit switching setting via the device menu 8.2.1. Type of seating setting via the device menu Valve damage due to incorrect setting! →...

  • Page 40: Torque Seating Setting Via The Device Menu

    Multi-turn actuators Commissioning TR-M30X – TR-M1000X Change settings Select new value via . (At least user level 4 required.) → Limit = Limit seating → Torque = Torque seating Information: The black triangle ▶ shows the saved value. A white triangle ▷ shows the selected value which has not yet been saved.

  • Page 41: Limit Switching Setting Via The Device Menu

    Multi-turn actuators TR-M30X – TR-M1000X Commissioning Enter the new value for the tripping torque in direction CLOSE or OPEN with Change settings Information: The adjustable torque range is shown in round brackets. Save new value via (Enter). The display shortly indicates Value saved!. The tripping torque for the operation direction is set.
  • Page 42 Multi-turn actuators Commissioning TR-M30X – TR-M1000X Select menu M0084 or M0085: Customer settings M0041 Limit switches M0010 Set end pos.CLOSED? M0084 Set end pos. OPEN? M0085 Figure 42: If required, change user level. For performing settings, at least user level 4 is re- Information quired.
  • Page 43 Multi-turn actuators TR-M30X – TR-M1000X Commissioning Engage manual drive and turn handwheel until the valve is closed. → When selecting limit seating, turn back the handwheel (by approx. ½ turn prior to reaching the end position) to allow for potential overrun. →...
  • Page 44 Multi-turn actuators Commissioning TR-M30X – TR-M1000X Information: To allow the setting of an end position via stroke, the other end End position setting via position must be set via the position. stroke 14. Calculate the setting value for stroke setting: For this, multiply the “value per turn”...

  • Page 45: Test Run

    Multi-turn actuators TR-M30X TR-M1000X Commissioning 8.3. Test run 8.3.1. Check direction of rotation at hollow shaft/stem Figure 47: Direction of rotation of the hollow shaft/stem for operation in direction CLOSE (“clockwise closing” version) Threaded plug Seal Hollow shaft Protective cap for stem protection tube Stem Stem protection tube Valve damage due to incorrect direction of rotation!

  • Page 46: Check Limit Switching (Combi-Switch Version)

    Multi-turn actuators Commissioning TR-M30X TR-M1000X 8.3.2. Check limit switching (Combi-Switch version) How to proceed Set selector switch to LOCAL. The symbol is indicated top left on the display. Operate actuator using the yellow shuttle dial The limit switching is correctly set if (standard signalling): the yellow indication light/LED1 is illuminated in end position CLOSED the green indication light/LED5 is illuminated in end position OPEN the indication lights go out after travelling into the opposite direction.

  • Page 47: Date And Time

    Multi-turn actuators TR-M30X TR-M1000X Date and time Date and time After commissioning, we recommend checking and setting date and time. Date and time are required for the event report function. In case of a mains failure, date and time are stored. This data will only have to be checked after a longer downtime.

  • Page 48: Display Formats

    Multi-turn actuators Display formats TR-M30X TR-M1000X Display formats The indications on the display can be represented in different formats: Country-specific spellings, for example, can be accounted for. 10.1. Date format The data can be represented in day/month/year or in year/month/day. Display M0009 Date format M0310 Default value: DD.MM.YYYY...

  • Page 49: Position Units

    Multi-turn actuators TR-M30X TR-M1000X Display formats Display M0009 Temperature unit M0052 Default value: °C Setting range: °C or °F 10.6. Position units The valve position (e.g. actual position, setpoint position, ...) or other positions (e.g. pivot points) are indicated in percent of the travel in the actuator controls controls display (default setting).

  • Page 50: Analogue Working Value Units (Ain)

    Multi-turn actuators Display formats TR-M30X TR-M1000X Units M1205 Process factor M1211 Proc. var. activation M1212 Default value: Function not active Setting values: <Process factor units> deactivated. Position indications in the display are shown in Function not active percent. <Process factor units> activated. Position indications in the display are not shown Function active in percent but in the unit set for the values in parameter group Process factor.

  • Page 51: Analogue Signal Output Units (Aout)

    Multi-turn actuators TR-M30X TR-M1000X Display formats Setting ranges/values: Max. value at 100.0 % = 1 – 1000 Scaling = 0.001 – 1000 (multiplier factor for unit) Unit = mA; °C; bar; m³/h; m³/min; m; cm; mm; ° 10.9. Analogue signal output units (AOUT) Activate signal output units (AOUT) Required user level: Specialist (4) or higher.

  • Page 52: Contrast

    Multi-turn actuators Contrast TR-M30X TR-M1000X Contrast This setting can be used to adapt the display backlight (light or dark background). Display M0009 Contrast M0230...

  • Page 53: Application Functions

    For detailed information on redundancy types, refer to Manual Device integration Information Profibus. 12.1.3. Response telegrams for AUMA redundancy II When using AUMA redundancy II, response telegrams can be sent on both channels. Device configuration M0053 Profibus M0600 Modbus M0799 Behaviour TxM0801...

  • Page 54: Connection Type Compatibility With Process Representation

    Parameter MD2 slave address is only available if parameter Redundancy M0800 is Information set to AUMA redundancy I. For settings AUMA redundancy II and Loop redundancy, the address of the second channel is automatically assigned automatically: MD1 slave address = MD2 slave address 12.2.2.

  • Page 55: Monitoring Time

    For detailed information on redundancy types, refer to Manual Device integration Information Modbus. 12.2.7. Response telegrams for AUMA redundancy II When using AUMA redundancy II, response telegrams can be sent on both channels. Device configuration M0053 Profibus M0600 Modbus M0799 Behaviour TxM0801...

  • Page 56: Intermediate Positions

    Multi-turn actuators Application functions TR-M30X TR-M1000X Setting values: Tx active channel Response telegrams are only sent via the active channel. Response telegrams are sent via both channels, the active and the passive channel. Tx both channels 12.3. Intermediate positions The actuator is equipped with a position transmitter. Conditions Characteristics With the integral controls, up to 8 intermediate positions can be set to any value...

  • Page 57: Hysteresis For Intermediate Positions: Set

    Figure 49: Signal behaviour B, C, D for hysteresis = 1 % Switching on point ( ● ) Switch-off point (○) Pulse duration = 2 times XT + hysteresis Required user level: AUMA (6). Customer settings M0041 Intermediate positions M0143 Hysteresis M0267...

  • Page 58: Positioner (Operation Mode Remote Setpoint)

    Multi-turn actuators Application functions TR-M30X TR-M1000X Hysteresis 1 M0277 Default values: 0.5 % for all 8 positions Setting range:0.0 % to 5.0 % of the travel (from OPEN to CLOSED) For signal behaviour D, the value XT (parameter Outer dead band M0148) determines Information pulse duration pT and influences switch-on point P1.

  • Page 59: Activate Positioner

    Multi-turn actuators TR-M30X TR-M1000X Application functions Display text Menu ID Signification Limit CLOSE M0161 PRM_0224 Set limit CLOSE. Default value: 0 % Low limit target value M1651 PRM_4957 Lower limit of total analogue target value for split range operation High limit target value M1652 PRM_4958 Upper limit of total analogue target...
  • Page 60 Multi-turn actuators Application functions TR-M30X TR-M1000X Figure 50: Modulatng behaviour of positioner Setpoint Actual value Switch-on point Tripping point / setpoint reached Max. error variable Inner dead band Outer dead band Overrun The outer dead band XT (Outer dead band), inner dead band OPEN X (Dead i OPEN band OPEN) and inner dead band CLOSE X...
  • Page 61 Multi-turn actuators TR-M30X TR-M1000X Application functions Figure 51: Positioner function Xi OPENInner dead band OPEN X i C L O S E Inner dead band CLOSE Outer dead band Setpoint-actual value difference (setpoint actual value) Parameters: Table 8: Parameters Signification Outer dead band For this, XT defines the deviation between setpoint E1 and actual value E2.

  • Page 62: Set Overrun (Inner Dead Band) Manually

    Multi-turn actuators Application functions TR-M30X TR-M1000X The rules within the setting limits are only active if the "Limit setting range" function has been activated. Adaptive behaviour = Adaptive I In Adaptive behaviour = Adaptive I operation mode, the same modulating behaviour Modulating behaviour has been implemented as for “Adaptive behaviour = Off”...

  • Page 63: Set Max. Error Variable (Outer Dead Band) Manually

    Multi-turn actuators TR-M30X TR-M1000X Application functions Manual setting is only possible if the adaptive behaviour, parameter Adaptive behaviour M0147, is switched off. Customer settings M0041 Positioner M0145 Dead band OPEN M0234 Dead band CLOSE M0235 Default values: 0.5 % (for dead band OPEN and CLOSE) Setting ranges: 0.0 % to 10.0 % (for dead band OPEN and CLOSE) Inner dead bands may not be set wider than outer dead bands.

  • Page 64: Closing Fully/Opening Fully (End Position Tolerance For Setpoint)

    Multi-turn actuators Application functions TR-M30X TR-M1000X 12.4.7. Closing fully/opening fully (end position tolerance for setpoint) If the end positions cannot be reached due to inaccurate analogue setpoint signals (0/4 mA or 20 mA), a tolerance for the setpoint within the end position range can be set.

  • Page 65: Change-Over Between Open-Close Control And Setpoint Control

    The actuator reacts to operation commands OPEN, STOP, CLOSE. 12.4.10. Input of setpoint position: Parallel interface The setpoint position is generally led via input AIN1, but can also be led via AIN 2. Required user level: AUMA (6). Device configuration M0053 I/O interface M0139...

  • Page 66: 12.4.11. Input Range Of Setpoint Position: Parallel Interface

    1 or channel 2. Configuration (process representation) is defined via the GSD file only. If required, download the GSD file (General Station Description) from the Internet: Information www.auma.com Device configuration M0053 I/O interface M0139 Analogue inputs M0389 Signal AIN 1 M0135...

  • Page 67: 12.4.14. Input Of Setpoint Position: Modbus Rtu

    The setpoint position can also be fed via an analogue input. In this case, one of the inputs AIN 1 or AIN 2 has to be configured as setpoint position. Required user level: AUMA (6). Device configuration M0053 I/O interface M0139...

  • Page 68: Activate Stepping Mode

    Multi-turn actuators Application functions TR-M30X – TR-M1000X Figure 53: Stepping mode Stepping range OPEN Stepping range CLOSE Start of stepping mode End of stepping mode Operating time for normal operation Operating time for stepping mode Running time Off time 12.5.1. Activate stepping mode Stepping mode can be individually activated for the directions OPEN and CLOSE.

  • Page 69: Start And End Of Stepping Mode

    Multi-turn actuators TR-M30X TR-M1000X Application functions Setting values: Stepping mode is switched off. Remote Stepping mode is active in the operation modes: Local Stepping mode is active in operation mode: Remote and local Stepping mode is active in the operation modes: The timer cannot be bypassed in <Operation mode EMERGENCY>.

  • Page 70: Combination Of Fieldbus-Parallel Interface

    Multi-turn actuators Application functions TR-M30X TR-M1000X Device configuration M0053 I/O interface M0139 Digital inputs M0116 Analogue inputs M0389 Example Use digital inputs DIN 2 to 4 for operation commands: Signal DIN 2 M0120 = CLOSE Signal DIN 3 M0119 = OPEN Signal DIN 4 M0118 = STOP Use digital input DIN 6 for manual change-over: Signal DIN 6 M0121 = I/O interface...

  • Page 71: Auto Change-Over I/O (During Fieldbus Failure)

    Multi-turn actuators TR-M30X TR-M1000X Application functions Input I/O interface = low level (0 V DC or input open): Controls only react to signals via fieldbus. Input I/O interface = high level (default: +24 V DC): Controls only react to signals of parallel interface. Irrespective of the signal assignment of the inputs the parallel interface inputs, the fieldbus communication with the DCS will remain intact.

  • Page 72: Failure Functions

    Multi-turn actuators Failure functions TR-M30X – TR-M1000X Failure functions Failure functions are started by certain events and lead to a defined action of the Definition controls or the actuator. A failure operation can be initiated by a manual action. In general, a failure operation is automatically started by a fault signal from a monitoring function (e.g.

  • Page 73: Set Failure Source (Failure Reason) For A Failure Operation

    Multi-turn actuators TR-M30X TR-M1000X Failure functions 13.1.2. Set failure source (failure reason) for a failure operation Customer settings M0041 Safety/EMCY parameters M2183 Source M2242 Default value: Active interface Setting values: Actuators with fieldbus or communication interface: Failure behaviour is initiated in case of fieldbus communication loss. Fieldbus interface Actuators with fieldbus, communication or parallel interface: The failure behaviour is initiated in case of setpoint loss (setpoint position, process...

  • Page 74: Failure Position

    Multi-turn actuators Failure functions TR-M30X – TR-M1000X Parameter Source M2242 is set to I/O interface (for fieldbus control: Active interface) Execute last CMD The actuator executes the last operation command before it is stopped. If the last operation command was a setpoint definition via analogue input (AIN 1/AIN 2), the lower limit of the setpoint position is used (parameter Low limit AIN 1/Low limit AIN 2).

  • Page 75: Emergency Parameters And Emergency Behaviour

    Multi-turn actuators TR-M30X TR-M1000X Failure functions Figure 54: Time behaviour 13.2. Emergency parameters and EMERGENCY behaviour The EMERGENCY behaviour can be used to determine the actuator behaviour in Application an emergency situation, for example. Properties The <EMERGENCY behaviour> function is initiated by the EMERGENCY signal. The actuator performs a defined EMERGENCY operation.

  • Page 76: Activate Emergency Behaviour

    Multi-turn actuators Failure functions TR-M30X TR-M1000X Configuration of digital input Required user level: Specialist (4). Device configuration M0053 I/O interface M0139 Digital inputs M0116 Use input DIN4 for signal EMERGENCY: Example Parameters: Signal DIN 4 M0118 Setting value: EMERGENCY The logic for the digital inputs may be inverted. Depending on the parameter setting Information (e.g.

  • Page 77: Set Failure Source (Failure Reason) For An Emergency Operation

    Multi-turn actuators TR-M30X TR-M1000X Failure functions Safety/EMCY parameters M2183 Failure/EMCY tripping M2184 Default value: Good signal first Setting values: The <EMERGENCY behaviour> is initiated as soon as the EMERGENCY signal Good signal first changes from high to low. Example: for binary EMERGENCY input of +24 V DC to 0 V.

  • Page 78: Emergency Position

    An EMERGENCY operation is only performed once the delay has expired. Consequently, a short-term signal failure will not have an impact on the process and will not immediately initiate an EMERGENCY operation. Required user level: AUMA (6) or higher. Customer settings M0041 Safety/EMCY parameters M2183 Failure/EMCY delay M5414 Default value: 00:03.0 min:s (3 seconds)

  • Page 79: Bypass Interlock

    Multi-turn actuators TR-M30X TR-M1000X Failure functions Stepping mode is bypassed. 13.2.9. Bypass Interlock If the Interlock function is activated, you may bypass this function during EMERGENCY operation to prevent that an enable command must be issued to perform EMERGENCY operation. Required user level: Specialist (4) or higher.

  • Page 80: Activate Enabling Function

    Multi-turn actuators Failure functions TR-M30X – TR-M1000X Enable/disable local controls via digital input Switching behaviour for coding High active: Enable Local input = high level (default: +24 V DC): Operation via local controls enabled Enable Local input = low level (0 V DC or input open): Operation via local controls disabled 13.3.1.

  • Page 81: Activate Priority Remote

    Multi-turn actuators TR-M30X – TR-M1000X Failure functions Priority REMOTE over fieldbus command Actuators with fieldbus or communication interface: For control via fieldbus interface, the Priority REMOTE command is done via fieldbus command Fieldb. enable LOCAL. Switching behaviour: Fieldb. enable LOCAL = 1 = enable: Operation via local controls enabled.

  • Page 82: Fieldbus Auto Enable

    Multi-turn actuators Failure functions TR-M30X TR-M1000X Default value: Sel. sw. Local Setting values: Sel. sw. Local The priority for REMOTE control is only effective in operation mode LOCAL . If no enable signal is present, local operation is disabled and the actuator can only be controlled from REMOTE.

  • Page 83: Activate Interlock

    Multi-turn actuators TR-M30X TR-M1000X Failure functions Device configuration M0053 I/O interface M0139 Digital inputs M0116 Use input DIN 5 to enable operation commands in direction CLOSE: Example Parameters: Signal DIN 5 M0122 Setting value: Enable CLOSE The logic for the digital inputs may be inverted. Depending on the parameter setting Information (e.g.

  • Page 84: Interlock Behaviour (Running Direction)

    Multi-turn actuators Failure functions TR-M30X TR-M1000X Remote Interlock is active in operation modes: Local Interlock is active in operation mode: Remote and local Interlock is active in operation modes: 13.5.4. Interlock behaviour (running direction) The Interlock behaviour determines which selector switch functions (LOCAL, OFF) require an additional enable signal.

  • Page 85: Bluetooth Interface Can Be Activated And Deactivated (Security)

    Multi-turn actuators TR-M30X – TR-M1000X Failure functions Setting value: Execute PVST The logic for the digital inputs may be inverted. Depending on the parameter setting Information (e.g. Coding DIN 4M0126), the input is either High active or Low active. For safety reasons, the Execute PVST signal input is generally set to Low active.
  • Page 86 Multi-turn actuators Failure functions TR-M30X TR-M1000X The Bluetooth interface is activated and waits for connection set-up by a master. BT_READY The Bluetooth LED (blue) of the local controls is blinking. The Bluetooth interface is connected to a master. The Bluetooth LED is permanently BT_CONNECTED illuminated.
  • Page 87 Multi-turn actuators TR-M30X TR-M1000X Failure functions When changing the parameter value, the Bluetooth interface behaviour pattern in “BT_READY” and “BT_OFF” states is as follows: Table 10: Change of parameter value Current parameter Current status New parameter value New status value 0 (switched off) BT_OFF 1 (switched on)

  • Page 88: Monitoring Functions

    Multi-turn actuators Monitoring functions TR-M30X TR-M1000X Monitoring functions The monitoring functions signal a warning or a fault as soon as a certain value is Definition outside the permissible range. Faults generally cause an actuator shutdown. 14.1. Torque monitoring Torque monitoring has the following functions: Valve overload protection against excessive torques (leads to switching off) Torque warning prior to overload protection tripping Overload protection...
  • Page 89 Multi-turn actuators TR-M30X TR-M1000X Monitoring functions particular if the valve has not been operated for a long time. A further reason could be valve-specific sealing elements causing the valve jamming. Behaviour of excessive torque: The excessive torque function switches off the actuator only once the peak torque has been exceeded within the effective distance.

  • Page 90: Wedge Plug Valve

    Multi-turn actuators Monitoring functions TR-M30X TR-M1000X Oper. mode in CLOSE M2999 Default value: Off Excessive torque deactivated. Once the tripping torque is reached, the torque switching trips. Setting values: The excessive torque is only activated within the end position zone when starting End position zone the actuator.
  • Page 91 Multi-turn actuators TR-M30X TR-M1000X Monitoring functions For wedge plug valves, the travel between 0 % 100 % (direction OPEN) or between 100 % 0 % (direction CLOSE) can be divided in three zones, each requiring different torque values. The change of zones as well as the required torque in the respective zone can be configured using the excessive torque function.

  • Page 92: Motor Protection Monitoring (Thermal Monitoring)

    Multi-turn actuators Monitoring functions TR-M30X – TR-M1000X Torque OPEN Lift-Rot M3033 Torque OPEN Rot-Seat M3043 Torque CLOSE Lift-Rot M3038 Torque CLOSE Rot-Seat M3039 Default values: Torque OPEN Lift-Rot = 10 % Torque OPEN Rot-Seat = 90 % Torque CLOSE Lift-Rot = 90 % Torque CLOSE Rot-Seat = 10 % Setting range: 0 % ...

  • Page 93: Monitoring The Type Of Duty (Motor Starts And Running Time)

    In addition, integral controls cyclically (once per month) check the motor protection monitoring for its proper function. If this check fails, the controls generate the fault indication: IE mot. prot. monitor Motor protection behaviour Required user level: AUMA (6). Device configuration M0053 Actuator M0168 Motor prot. mode M0169 Set value: Manual reset.

  • Page 94: Operating Time Monitoring

    Multi-turn actuators Monitoring functions TR-M30X TR-M1000X On time warning 1 M0325 = 37 min = total of all periods (5+5+10+17 min) On time warning 2 M0326 = 17 min = longest period Figure 57: Example Running time/h Starts/h On time warning Activate on time monitoring Required user level: Specialist (4) or higher.
  • Page 95 Multi-turn actuators TR-M30X TR-M1000X Monitoring functions Activate operation mode Required user level: Specialist (4) or higher. Customer settings M0041 Oper. time monitoring M0568 Operation mode M0569 Default value: Off Setting values: The operating time monitoring is deactivated. The operating time monitoring is activated. The permissible operation time is set via Manual parameter Perm.op.

  • Page 96: Motion Detector

    Multi-turn actuators Monitoring functions TR-M30X TR-M1000X Setting range: [1 ... 20] 14.6. Motion detector The motion detector checks whether the actuator moves even without operation Characteristics command (e.g. in manual operation or if there is no self-retaining). Controls identify motion if the actuator moves more than the pre-set travel difference within the predefined recording time.

  • Page 97: Monitoring Power Supply Of Electronics

    Multi-turn actuators TR-M30X TR-M1000X Monitoring functions 14.7. Monitoring power supply of electronics Integral controls monitor the following voltages and signal a warning (refer to <Fault signals and warnings> chapter): Auxiliary voltage 24 V DC, e.g for supplying the control inputs Voltage 24 V AC for controlling the reversing contactors, for thermoswitches and heater within the actuator and for generating the 115 V AC auxiliary voltage for the customer (option)

  • Page 98: Verification Of Sub-Assemblies

    Heater monitoring will respond once a fault persists longer than the set monitoring time. Short-time faults occurring for less than the set monitoring time are not signalled as warning. Required user level: AUMA (6). Device configuration M0053 Actuator M0168 Heating sys. mon. time M0843 Default value: 300.0 seconds...

  • Page 99: Phase Sequence Detection And Correction Of The Direction Of Rotation

    Multi-turn actuators TR-M30X TR-M1000X Monitoring functions Default value: 10.0 s Setting range: 2.0 – 300.0 s Faults in supply voltage (e.g. voltage drops) do not generate a fault signal during the Information adjustable tripping time. 14.12. Phase sequence detection and correction of the direction of rotation The phase sequence detection is only valid for connections to 3-phase AC power Requirements supplies.

  • Page 100: Activate And Enable Functions

    For functions offered as an option, function enabling is required. These options may Information be ordered at the time of order placement or subsequently with the AUMA Service. Only enabled functions are visible and can be activated or deactivated. Table 14:...
  • Page 101 M1198 AUMA (6) Acycl. services Profinet M2150 AUMA (6) In the event of subsequent order of functions with the AUMA Service, an enable Information password (related to works number) is required for enabling in addition to the user level Specialist (4). The activation password can only be assigned and generated...

  • Page 102: Diagnostics

    Multi-turn actuators Diagnostics TR-M30X TR-M1000X Diagnostics Diagnostics comprise information on the device and on device sub-assemblies for support during commissioning, maintenance or corrective action. 16.1. Electronic device ID The electronic device ID provides information about the order data (important for service inquiries).

  • Page 103: Diagnostics Interface

    Multi-turn actuators TR-M30X TR-M1000X Diagnostics Marking FCC / IC (E labels) If Bluetooth function is activated, the ID numbers of FCC marking or IC marking can be viewed as E label on the display of the actuator: Diagnostics M0022 Bluetooth M0244 BT cert.

  • Page 104: Diagnostics Position Transmitter Mwg

    Multi-turn actuators Diagnostics TR-M30X TR-M1000X Signal state at input: DIN 4: not active (triangle not filled in) Low level = 0 V = no operation command in direction OPEN DIN 5: active (triangle is black) Low level = 0 V = EMERGENCY operation command is available Diagnostics of digital outputs For the digital outputs (DOUT), both coding and signal states are indicated at the output by means of symbols.

  • Page 105: Diagnostics On Time Monitoring

    Multi-turn actuators TR-M30X TR-M1000X Diagnostics Menu M0613 is only visible if function Positioner M0158 is activated. The following states can be checked via diagnostics: Parameters Menu ID Adaptive behaviour M0626 Setpoint M0622 Actual position M0623 Outer dead band M0624 Outer dead b. OPEN M0625 Outer dead b.

  • Page 106: Simulation (Inspection And Test Function)

    Multi-turn actuators Simulation (inspection and test function) TR-M30X TR-M1000X Simulation (inspection and test function) The service staff or the commissioning engineer can use this simulation function to simulate the operation and failure behaviour of the actuator or to check the interface to the DCS and the correct behaviour of the DCS.

  • Page 107: Operational Info Collection

    Multi-turn actuators TR-M30X TR-M1000X Operational info collection Operational info collection The Operational info collection function provides information (operational data, signals, reports and characteristics), which can be used within an asset management system but also generally for support during commissioning, maintenance or corrective action.

  • Page 108: Event Report

    The event report records system events and status signals. The event report can be exported to the external SD card or read via AUMA CDT software or the AUMA Assistant App. This allows e.g. comparisons of previous operations of actuator and valve.

  • Page 109: Temperature-Time Characteristics

    Multi-turn actuators TR-M30X – TR-M1000X Operational info collection Information In operation mode REMOTE , torque profile operations can only be executed using the corresponding commands via fieldbus or the I/O interface. Parameters and signals For torque profile operations, different parameters and signals can be configured. Operational info collection M1231 Characteristics M0313 Torque profile M2901...

  • Page 110: Histograms

    0° line ¦ Recording interrupted e.g. due to power failure The integral controls display temperature evolutions during one week. AUMA CDT software reads out the evolution during an entire year. The following additional information is saved with the characteristic: Saving date: Time of last temperature measurement...

  • Page 111: Maintenance (Information And Signals)

    Integral controls monitor various parameters set in the factory which have an impact on the wear of the actuator. Once one of these parameters exceeds a determined limit, the integral controls generate a signal: Status indication: S0005 Warnings (AUMA category) Details: Maintenance required Status indication: S0010 Maintenance required (NAMUR category) Details: shows the parameter(s) for which the limit was exceeded, causing the Maintenance required signal.
  • Page 112 Multi-turn actuators Operational info collection TR-M30X TR-M1000X Activate <Maintenance interval> function Required user level: Specialist (4) or higher. Device configuration M0053 Application functions M0178 Activation M0212 Maintenance interval M1137 Default value: Function not active Setting values: <Maintenance interval> function deactivated. Function not active <Maintenance interval>...

  • Page 113: Display Operating Times

    Multi-turn actuators TR-M30X TR-M1000X Operational info collection Set maintenance interval Parameters for setting a defined maintenance interval. Once the set time has elapsed, a maintenance signal is issued. Required user level: Specialist (4) or higher. Operational info collection M1231 Maintenance M1644 Maintenance interval M1233 Default value: 10 years Setting range: 1 month...

  • Page 114: Corrective Action

    19.1.1. Fuses used F1/F2 Table 23: Primary fuses F12/F13 G fuse F12/F13 AUMA art. no. Size 6.3 x 32 mm F12 Primary circuit fuse protection phase L1 1 A T; 500 V K006.901 F13 Primary circuit fuse protection phase L3 1 A T;...
  • Page 115 Multi-turn actuators TR-M30X – TR-M1000X Corrective action Manual acknowledgement can be made according to the following options: By toggling the selector switch in direction ESC (Escape) when selector switch is set to LOCAL Actuators with parallel interface: in selector switch position REMOTE via a digital input (I/O interface) with the RESET command if a digital input is configured for the RESET signal.

  • Page 116: Fault Indications And Warning Indications

    Multi-turn actuators Corrective action TR-M30X TR-M1000X 19.2. Fault indications and warning indications Faults interrupt or prevent the electrical actuator operation. In the event of a fault, the display backlight is red. Warnings have no influence on the electrical actuator operation. They only serve for information purposes.
  • Page 117 Multi-turn actuators TR-M30X TR-M1000X Corrective action Warnings and Out of specification Indication on display Description/cause Remedy Wrn op.mode starts Warning on time max. number of motor starts Check modulating behaviour of actuator. (starts) exceeded Check parameter Permissible starts M0357, re- set if required.
  • Page 118 ESC (Escape). For version with magnetic pen control panel: select operation mode LOCAL MODE and reset fault signal with ESC (Es- cape). For control via fieldbus: Execute reset command via fieldbus. Check fuses. Contact AUMA service...
  • Page 119 Multi-turn actuators TR-M30X – TR-M1000X Corrective action Faults and Failure Indication on display Description/cause Remedy Fault no reaction No actuator reaction to operation commands within Check movement at actuator. the set reaction time. Wrn input AIN 1 Loss of signal analogue input 1 Check wiring.

  • Page 120: Appendix

    Multi-turn actuators Appendix TR-M30X TR-M1000X Appendix 20.1. Selection overview for output contacts and indication lights (digital outputs DOUT) Depending on the version, integral controls are equipped with up to 12 output contacts (digital outputs). Depending on the version, the actuator controls are equipped with up to 6 output contacts (digital outputs).
  • Page 121 Wrn FOC connection Torque wrn OPEN Torque wrn CLOSE PVST required Maintenance required AUMA warning 2 Not ready REM (Cfg) Collective signal 21: This signal can be configured (parameter Not ready REMOTE (Cfg) M0882) and comprises a combination of the following signals: Wrong oper.
  • Page 122 Multi-turn actuators Appendix TR-M30X TR-M1000X Signal Description Actuator running Actuator is running (output drive is moving). Hard wired collective signal consisting of: Running LOCAL Running REMOTE Handwheel oper. Running LOCAL Output drive rotates due to operation command from LOCAL. Running REMOTE Output drive rotates due to operation command from REMOTE.
  • Page 123 Multi-turn actuators TR-M30X TR-M1000X Appendix Signal Description Failure (configurable) This signal can be configured (parameter Failure (configurable) M0879) and comprises a combination of the following signals which can also be configured: Fault (Cfg) M0880 Warnings (Cfg) M0881 Not ready REMOTE (Cfg) M0882 Interlock Remote The Interlock function is active for operation mode REMOTE.

  • Page 124: Index

    Analogue signals Digital outputs Appendix Digital outputs (diagnostics) Application functions Direct display via ID Asset Management Direction of rotation 45, 99 AUMA Assistant App Directives AUMA Cloud Display Auto change-over I/O Display formats Display operating time Baud rate Binary input signals...
  • Page 125 Multi-turn actuators TR-M30X TR-M1000X Index Heater Off time Heater monitoring On time 69, 93 Heating system On time monitoring (dia- Histogram gnostics) Histograms OPEN-CLOSE control (RE- Hollow shaft MOTE OPEN-CLOSE) Operating data Operating time deviations I/O interface change-over Operating time monitoring Incorrect entry Operation 7, 12, 34...
  • Page 126 Multi-turn actuators Index TR-M30X TR-M1000X Safety action Warnings - indication on dis- Safety instructions play Safety instructions/warnings WedgePlug Safety parameters Working value units (AIN) Seating Selection overview for output contacts and indication lights Self-retaining Local Self-retaining Remote Setpoint Setpoint control (REMOTE SETPOINT) Signal loss 72, 73...

  • Page 127: Parameter Index

    Multi-turn actuators TR-M30X TR-M1000X Parameter index Parameter index Eff.dist./end pos. zone EMCY behav. active EMCY behaviour 76, 90 0/4 mA (initial value) EMCY operation EMCY operation mode 36, 76, 77, 78 End position CLOSED 20 mA (final value) End position OPEN 24 V DC external End stepping CLOSE End stepping OPEN...
  • Page 128 Multi-turn actuators Parameter index TR-M30X TR-M1000X Lim. 1 torque prof.r. 3 Off time CLOSE Lim. 1 torque prof.r. 4 Off time OPEN Lim. 1 torque prof.r 5 On time CLOSE Lim. 2 torque prof.r. 3 On time OPEN Lim. 2 torque prof.r 4 On time warning 1 Lim.
  • Page 129 Multi-turn actuators TR-M30X TR-M1000X Parameter index Scaling 49, 50, 50, 51 Temp. controls Sel. sw. not REMOTE Temp. motor Select level Temperature-time Set end pos.CLOSED? Thermal fault Set end pos. OPEN? Time format Setpoint position - input Time not set Sig.
  • Page 130 Multi-turn actuators Parameter index TR-M30X TR-M1000X Warnings Warnings (Cfg) Wedge Plug Valve 91, 92 Work. val. activ. (AIN) Working values (AIN) 50, 50 Wrn controls temp. Wrn FOC Wrn FO cable budget Wrn FOC connection Wrn input AIN 1 Wrn no reaction Wrn op.mode run time Wrn op.mode starts Wrn setpoint position...
  • Page 132 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y009.372/003/en/1.23 For detailed information on AUMA products, refer to the Internet: www.auma.com...

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