Multi-turn actuators with actuator controls sfc version (24 pages)
Summary of Contents for AUMA MATIC AM 02.1
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Multi-turn actuators SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions Assembly, operation, commissioning...
This document contains information for installation, commissioning, operation and maintenance staff. It is intended to support device installation and commissioning. Reference documents: Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>). Table of contents Page Safety instructions.........................
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SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Table of contents 5.3. Accessories for electrical connection 5.3.1. Controls mounted to wall bracket 5.3.2. Parking frame 5.3.3. Protection cover 5.3.4. Double sealed intermediate frame 5.3.5. Earth connection, external Operation..........................6.1.
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Technical data Multi-turn actuators 13.2. Technical data Actuator controls Spare parts..........................14.1. Multi-turn actuators SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 14.2. Actuator controls AUMA MATIC AM 01.1/AM 02.1 Certificates..........................15.1. Declaration of Incorporation and EC Declaration of Conformity Index............................Addresses..........................
Any device modification requires prior consent of the manufacturer. 1.2. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves. Other applications require explicit (written) confirmation by the manufacturer.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Safety instructions AM 01.1/AM 02.1 Escalators Continuous duty Buried service Permanent submersion (observe enclosure protection) Potentially explosive areas, with the exception of zone 22 Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use. Observance of these operation instructions is considered as part of the device's designated use.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Safety instructions Indicates a potentially hazardous situation with a medium level of risk. Failure to observe this warning could result in death or serious injury. Indicates a potentially hazardous situation with a low level of risk. Failure to observe this warning may result in minor or moderate injury.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Identification AM 01.1/AM 02.1 Identification 2.1. Name plate Each device component (actuator, controls, motor) is equipped with a name plate. Figure 1: Arrangement of name plates Actuator name plate Actuator controls name plate Motor name plate Additional plate, e.g.
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Please always state this number for any product inquiries. On the Internet at http://www.auma.com, we offer a service allowing authorised users to download order-related documents such as wiring diagrams and technical data (both in German and English), inspection certificates and the operation instructions when entering the order number.
The rated power (nominal power) of the actuator motor is indicated in kW on the motor name plate. For the assignment of the AUMA power classes to the nominal power of the motor types, refer to the separate electrical data sheets.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Transport, storage and packaging Transport, storage and packaging 3.1. Transport For transport to place of installation, use sturdy packaging. Hovering load! Risk of death or serious injury. Do NOT stand below hovering load. Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT to handwheel.
SAR 16.2 Assembly AM 01.1/AM 02.1 Assembly 4.1. Mounting position AUMA actuators and actuator controls can be operated without restriction in any mounting position. 4.2. Handwheel fitting Information For transport purposes, handwheels from a diameter of 400 mm are supplied separ- ately.
Application Capable of withstanding thrust Information To adapt the actuators to output drive types A available on site with flanges F10 and F14 (year of manufacture: 2009 and earlier), an adapter is required. The adapter can be ordered from AUMA.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Assembly AM 01.1/AM 02.1 4.3.2.1. Stem nut: finish machining This working step is only required if stem nut is supplied unbored or with pilot bore. Figure 8: Design of output drive type A Stem nut Bearing [2.1] Bearing race...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Assembly 4.3.2.2. Multi-turn actuator (with output drive type A): mount to valve Figure 9: Assembly with output drive type A Valve stem Output drive type A Screws to actuator Valve flange Screws to output drive If the output drive type A is already mounted to the multi-turn actuator: Loosen screws [3] and remove output drive type A [2].
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Assembly AM 01.1/AM 02.1 4.4. Accessories for assembly 4.4.1. Stem protection tube for rising valve stem — Option — Figure 10: Assembly of the stem protection tube Cap for stem protection tube Stem protection tube Sealing ring Seal thread with hemp, Teflon tape, or thread sealing material.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Assembly Figure 12: Mounting positions C and D 4.5.1. Mounting positions: modify Hazardous voltage! Risk of electric shock. Disconnect device from the mains before opening. Loosen screws and remove the local controls. Loosen 3 screws of the board, turn board to the new position and fasten the screws.
The pertaining wiring diagram/terminal plan (both in German and English) is attached plan to the device in a weather-proof bag, together with these operation instructions. It can also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). Protection on site For short-circuit protection and for disconnecting the actuator from the mains, fuses and disconnect switches have to be provided by the customer.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Electrical connection AM 01.1/AM 02.1 5.2.1. Terminal compartment: open Figure 14: Connection AUMA plug/socket connector, version S Cover Screws for cover O-ring Screws for socket carrier Socket carrier Cable entry Blanking plug Cable gland (not included in delivery) Hazardous voltage! Risk of electric shock.
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SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Electrical connection Remove cable sheathing. Strip wires. For flexible cables: Use end sleeves according to DIN 46228. Connect cables according to order-related wiring diagram. In case of a fault: Hazardous voltage while protective earth conductor is NOT connected! Risk of electric shock.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Electrical connection AM 01.1/AM 02.1 5.2.3. Terminal compartment: close Figure 17: Example: Version S Cover Screws for cover O-ring Screws for socket carrier Socket carrier Cable entry Blanking plug Cable gland (not included in delivery) Short-circuit due to pinching of cables! Risk of electric shock and functional failures.
Versions with potentiometer in the actuator are not suitable. We recommend using an AUMA cable set "LSW". If the AUMA cable set is not used: Use suitable flexible and screened connecting cables. When using connecting cables, e.g. of the heater or switch, requiring direct...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Electrical connection AM 01.1/AM 02.1 The open terminal compartment can be closed using a protective cover (not illustrated). 5.3.4. Double sealed intermediate frame When removing the electrical connection or due to leaky cable glands, ingress of dust and water into the housing may occur.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Operation Operation 6.1. Manual operation For purposes of setting and commissioning, in case of motor failure or power failure, the actuator may be operated manually. Manual operation is engaged by an internal change-over mechanism.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Operation AM 01.1/AM 02.1 Figure 22: Local controls Push button for operation command in direction OPEN Push button Stop Push button for operation command in direction CLOSE Selector switch Hot surfaces, e.g. possibly caused by high ambient temperatures or strong direct sunlight! Danger of burns Check surface temperature and wear protective gloves, if required.
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SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Operation Information For actuators equipped with positioner, it is possible to optionally select between open-close duty (REMOTE OPEN-CLOSE) and modulating duty (REMOTE SETPOINT). Selection is made via REMOTE MANUAL input, e.g. based on a 24 V DC signal (refer to wiring diagram).
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Indications AM 01.1/AM 02.1 Indications 7.1. Indication lights Figure 23: Local controls with indication lights illuminated (default: green): End position OPEN reached illuminated (default: red): Collective fault signal illuminated (default: yellow): End position CLOSED reached Information The three indication lights can be provided in different colours (deviating from the standard).
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SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Indications Figure 24: Mechanical position indicator Cover Indicator disc Mark Symbol for position OPEN Symbol for position CLOSED...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Signals AM 01.1/AM 02.1 Signals 8.1. Feedback signals via output contacts (binary) The output contacts can be used to indicate operation modes of the actuator or the controls as binary signals. The signals are assigned according to the order. Example: Output contact open = end position CLOSED not reached Output contact closed = end position CLOSED reached Switches: 1 NC and 1 NO (standard)
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning (basic settings) Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated. The controls' power supply is maintained.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Commissioning (basic settings) AM 01.1/AM 02.1 Loosen screws [2] and remove cover [1] from the switch compartment. If indicator disc [3] is available: Remove indicator disc [3] using a spanner (as lever). Information: To avoid damage to paint finish, use spanner in combination with soft object, e.g.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning (basic settings) Turn torque dial [4] to set the required torque (1 da Nm = 10 Nm). Example: Black torque switching head set to approx. 25 da Nm ≙ 250 Nm for direction CLOSE White torque switching head set to approx.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Commissioning (basic settings) AM 01.1/AM 02.1 Turn handwheel by approximately half a turn (overrun) in the opposite direction. Press down and turn setting spindle [4] with screw driver in direction of the arrow and observe the pointer [5]: While a ratchet click is felt and heard, the pointer [5] moves 90°...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning (basic settings) If you override the tripping point inadvertently (ratchet click is heard after the pointer has snapped): Continue turning the setting spindle in the same direction and repeat setting process. 9.5.2.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Commissioning (basic settings) AM 01.1/AM 02.1 With indicator disc: Observe direction of rotation. The direction of rotation is correct, if actuator runs in direction CLOSE and indicator disc turns counterclockwise. Without the indicator disc: Unscrew threaded plug [1] and seal [2] or cap for stem protection tube [4] and observe direction of rotation at hollow shaft [3] or the stem [5].
Turn selector switch to position Reset. The fault signal is reset if the device is working properly. If no fault signal is initiated: Request AUMA service to check both wiring and selector switch. 9.7. Electronic position transmitter EWG 01.1 —...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Commissioning (basic settings) AM 01.1/AM 02.1 Figure 30: View on control unit when switch compartment is open [S1] Push button: Set 0/4 mA [S2] Push button: Set 20 mA LED Optical aid for setting Measuring point (+) 0/4 20 mA Measuring point ( ) 0/4...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning (basic settings) Operate valve in one of the end positions (OPEN/CLOSED). Set measuring range Set desired output current (0/4 mA or 20 mA): for 4 mA: Hold down push button [S1] for approx. 3 seconds, until LED is slowly blinking for 0 mA: Hold down push button [S1] for approx.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Commissioning (basic settings) AM 01.1/AM 02.1 The potentiometer is used as travel sensor and records the valve position. Information This setting is only required if the potentiometer is directly wired to the customer connection XK (refer to wiring diagram).
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning (basic settings) The RWG is housed in the actuator switch compartment. The switch compartment Setting elements must be opened to perform any settings. Refer to <Switch compartment: open>. Setting is made via three potentiometers [1], [2] and [3]. Figure 32: View on control unit when switch compartment is open Potentiometer (travel sensor) Potentiometer min.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Commissioning (basic settings) AM 01.1/AM 02.1 Turn lower indicator disc until symbol (CLOSED) is in alignment with the mark on the cover. Move actuator to end position OPEN. Hold lower indicator disc in position and turn upper disc with symbol (OPEN) until it is in alignment with the mark on the cover.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning controls settings Commissioning controls settings The controls are set in the factory according to the order. The settings only have to be changed if the device is used for applications other than those specified in the order.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Commissioning controls settings AM 01.1/AM 02.1 The limit seating is used to signal that the limit switching will trip shortly before reaching the set tripping torque. If this is not the case, either the indication light on the local controls or the alarm contact K9 (collective fault signal) will signal a fault.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning controls settings Information If the controls are equipped with a positioner, switches 1 and 2 (operation commands from remote) must be in position OFF (push-to-run operation). 10.4. Running indication (blinker transmitter): activate/deactivate —...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Commissioning controls settings AM 01.1/AM 02.1 Prior to positioner setting, set limit and torque switching as well as potentiometer or electronic position transmitter. 10.6.1. Input ranges (signal type) for setpoint and actual value The input range (signal type) for setpoint E1 and actual value E2 is set in the factory and marked with a label on the cover plate of the positioner.
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SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning controls settings The following reactions are possible: Actuator stops immediately and remains in this position. Fail as is: Fail close: Actuator moves the valve to end position CLOSED. Fail open: Actuator moves the valve to end position OPEN.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Commissioning controls settings AM 01.1/AM 02.1 10.6.3. Adjustment in end positions The setting described below applies to the standard positioner version, i.e. maximum setpoint E1 (20 mA) triggers a travel to end position OPEN, minimum setpoint (0/4 mA) triggers a travel to end position CLOSED.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning controls settings Adjust positioner using potentiometer 0 [P3]. 9.1 If both LEDs are OFF or the green LED [V28] is illuminated: Turn poten- tiometer 0 [P3] slightly clockwise until the yellow LED [V27] is illuminated. 9.2 If the yellow LED [V27] is illuminated: Turn potentiometer 0 [P3] counter- clockwise until the yellow LED [V27] goes out.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Commissioning controls settings AM 01.1/AM 02.1 Default value: 2.5 % Setting range: 0.5 % to 2.5 % (of the maximum setpoint E1) The dead time prevents the operation to a new setpoint within a pre-determined time Dead time (0.5 to 10 seconds).
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Commissioning controls settings Disable EMERGENCY Figure 42: Interface board for available option EMERGENCY - OPEN/EMERGENCY command - CLOSE [B1] Link available: EMERGENCY - CLOSE [B2] Link available: EMERGENCY - OPEN Remove face plate.
The measuring range 0/4 The LED on the EWG either flashes in setting Call AUMA service. mA at EWG position transmitter mode a) single flash or b) triple flash: cannot be set.
Signal and control board Power supply unit Primary fuses on power supply unit F1/F2 G fuses F1/F2 AUMA Art. no.: Size 6.3 x 32 mm Power supply≤ 500 V 1 A T; 500 V K002.277 Power supply > 500 V 2 A FF;...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Corrective action AM 01.1/AM 02.1 Cable damage due to twisting or pinching! Risk of functional failures. Turn local controls by a maximum of 180°. Carefully assemble local controls to avoid pinching the cables. 11.2.2.
Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offer extensive service such as servicing and maintenance as well as customer Service & Support product training. For the relevant contact addresses, please refer to <Addresses>...
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Servicing and maintenance AM 01.1/AM 02.1 Grease change is performed during maintenance Generally after 4 to 6 years for modulating duty. Generally after 6 to 8 years if operated frequently (open-close duty). Generally after 10 to 12 years if operated rarely (open-close duty). We recommend exchanging the seals when changing the grease.
The following technical data includes standard and optional features. For detailed information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet at www.auma.com in both German and English (please state the order number).
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SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Technical data AM 01.1/AM 02.1 Electromechanical control unit Limit switching Counter gear mechanism for end positions OPEN and CLOSED Turns per stroke: 2 to 500 (standard) or 2 to 5,000 (option) Standard: Single switches (1 NC and 1 NO) for each end position, not galvanically isolated Options: Tandem switches (2 NC and 2 NO) for each end position, switches galvanically isolated...
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Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Valid for multi-turn actuators in version AUMA NORM (with AUMA plug/socket connector, without actuator controls). Not valid in combination with gearboxes.
Reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high number of starts, we recommend using thyristor units. For the assignment of AUMA power classes, refer to the Electric data pertaining to the actu- ator.
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Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Valid for multi-turn actuators in version AUMA NORM (with AUMA plug/socket connector, without actuator controls). Not valid in combination with...
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Cable length between actuator and AM max. 100 m. Not suitable for version with potentiometer in the actuator. Instead of the potentiometer, the actuator has to be provided with EWG. Further information Weight Approx. 7 kg (with AUMA plug/socket connector) EU Directives Electromagnetic Compatibility (EMC): (2004/108/EC) Low Voltage Directive: (2006/95/EC)
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Spare parts Spare parts 14.1. Multi-turn actuators SA 07.2 SA 16.2/SAR 07.2 SAR 16.2...
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Information: Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Spare parts 14.2. Actuator controls AUMA MATIC AM 01.1/AM 02.1...
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Information: Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 Index AM 01.1/AM 02.1 Index Handwheel Heat-up time Accessories (electrical con- nection) Identification Accessories for assembly Indication lights Actual value Indications Actuator operation from re- Indicator disc 28 , 41 mote Input current Ambient temperature 8 , 9 , 59 , 61 Input ranges...
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SA 07.2 SA 16.2/SAR 07.2 SAR 16.2 AM 01.1/AM 02.1 Index Packaging Technical data Parking frame Technical data for switches Positioner Terminal plan Positioner adjustment Terminal plan for actuator Positioner sensitivity Test run Position indicator Torque fault signal: activ- Position transmitter EWG 37 , 37 ate/deactivate Position transmitter RWG...
IBEROPLAN S.A. AUMA Polska Sp. z o.o. ES 28027 Madrid PL 41-219 Sosnowiec Tel +34 91 3717130 Tel +48 32 783 52 00 AUMA Riester GmbH & Co. KG iberoplan@iberoplan.com biuro@auma.com.pl www.auma.com.pl Plant Müllheim AUMA Finland Oy DE 79373 Müllheim FI 02230 Espoo AUMA-LUSA Representative Office, Lda.
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AUMA worldwide AUMA South Africa (Pty) Ltd. AUMA Actuators Middle East AUMA Malaysia Office ZA 1560 Springs BH 152 68 Salmabad MY 70300 Seremban, Negeri Sembilan Tel +27 11 3632880 Tel +97 3 17896585 Tel +606 633 1988 aumasa@mweb.co.za salesme@auma.com sales@auma.com.my...
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AUMA Riester GmbH & Co. KG P.O.Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 riester@auma.com www.auma.com Y004.903/003/en/1.14 For detailed information on AUMA products refer to the Internet: www.auma.com...
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