Table Of Contents - Bomar Workline 410.280 DG Operating Instructions Manual

Content
1. SAFETY NOTES ........................................................................ 7
1.1. Machine determination .......................................................................................................................................................... 9
1.2. Protective suit and personal safety ................................................................................................................................. 9
1.3. Safety notes for machine operator .............................................................................................................................. 10
1.4. Safety notes for the servicing and repairs ............................................................................................................... 10
1.5. Safety notes for the servicing and repairs on hydraulic unit ....................................................................... 11
1.6. Safety machine accessories .............................................................................................................................................. 11
1.6.1. Total Stop .............................................................................................................................................................................................. 11
1.6.2. Arm covers ........................................................................................................................................................................................... 11
1.6.3. Saw band stretching and rupture inspection ............................................................................................................... 11
1.6.4. Band saw cover ................................................................................................................................................................................. 12
1.6.5. Brush cover .......................................................................................................................................................................................... 12
1.7. Safety notes for the cooling ............................................................................................................................................. 12
1.7.1. Instructions for first help ............................................................................................................................................................. 13
1.8. Umístění štítku stroje / Maschinenschild position / Position of machine label .............................. 13
1.9. Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety
symbols .......................................................................................................................................................................................... 14
2. MACHINE DOCUMENTATION ................................................15
2.1. Technická data / Technische Daten / Technical data ...................................................................................... 17
2.2. Rozměrové schéma / Aufstellzeichnung / Installation diagram ............................................................... 18
2.3. Popis / Beschreibung / Description ............................................................................................................................. 19
2.4. Transportation and stocking ............................................................................................................................................ 20
2.4.1. Conditions for transportation and stocking ................................................................................................................... 20
2.4.2. Transport and stocking preparations .................................................................................................................................. 20
2.4.3. Transport and stocking ................................................................................................................................................................ 20
2.4.4. Transportní schéma / Transport schema / Transport scheme ........................................................................ 21
2.5. Activation...................................................................................................................................................................................... 22
2.5.1. Machine working conditions ................................................................................................................................................... 22
2.6. Band saw unpacking and assembling ....................................................................................................................... 22
2.6.1. Machine installing and levelling ............................................................................................................................................ 22
2.6.2. Machine disposal after lifetime ............................................................................................................................................... 22
2.6.3. First run of the power pack ....................................................................................................................................................... 23
2.6.4. Filling the reservoir with hydraulic oil ................................................................................................................................ 23
2.6.5. Kotevní plan / Verankerungsplan / Grounding plan ................................................................................................ 24
2.7. Electrical connection ............................................................................................................................................................. 25
2.7.1. Check the direction of the saw band .................................................................................................................................. 25
2.7.2. Check machine connection into electrical network ................................................................................................. 25
2.8. Filling of the cooling system ............................................................................................................................................ 26
2.9. Check machine function .................................................................................................................................................... 26
2.10. Saw band.......................................................................................................................................................................... 26
2.10.1. Saw band size ..................................................................................................................................................................................... 26
2.10.2. Selection of the saw band tooth system .......................................................................................................................... 26
2.10.3. Saw band running-in ..................................................................................................................................................................... 27
Tables for teeth selection .................................................................................................................................................................................... 28
3. MACHINE CONTROL ..............................................................29
3.1. Starting the band saw .......................................................................................................................................................... 31
3.2. Control panel ............................................................................................................................................................................. 32
3.3. Machine control ....................................................................................................................................................................... 33
3.3.1. Cycle breaking ................................................................................................................................................................................... 34
3.4. Band saw adjusting ................................................................................................................................................................ 34
3.4.1. Angular cut setting ......................................................................................................................................................................... 34
3.4.2. Adjusting band guides ................................................................................................................................................................. 35
3.4.3. Material clamping to the vice .................................................................................................................................................. 35
3.4.4. Cutting speed adjusting .............................................................................................................................................................. 35
3.4.5. Adjustment of pressure to the cut ....................................................................................................................................... 36
3.4.6. Speed adjustment of the arm lowering ............................................................................................................................ 36
3.4.7. Saw frame lower stop position ............................................................................................................................................... 36
3.4.8. Brush adjustment ............................................................................................................................................................................. 36
3.5. Material insertion ..................................................................................................................................................................... 37
3.5.1. Handling agent selection ........................................................................................................................................................... 37
3.5.2. Insertion ................................................................................................................................................................................................. 37
3.5.3. Bundle material cutting ............................................................................................................................................................... 37
4. MACHINE SERVICE ................................................................39
4.1. Saw band dismantling ......................................................................................................................................................... 41
4.2. Saw band mantling ................................................................................................................................................................ 41
4.3. Saw band stretching and inspection .......................................................................................................................... 42
4.3.1. Saw band stretching ...................................................................................................................................................................... 42
4.4. Saw band run adjustment on stretching wheel .................................................................................................. 42
4.4.1. Saw band run inspection ............................................................................................................................................................ 42
4.4.2. Saw band setting ............................................................................................................................................................................. 43
4.5. Saw frame lower stop position adjustment ........................................................................................................... 43
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