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Summary of Contents for Bomar Practix 285.230 G Manual
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Page 1: Operating Instructions
Series Practix Practix 285.230 G Manual/Pulldown Operating instructions Before transporting and using the machine, please read the instructions thoroughly! Seriové číslo / Serien Nummer / Serial Number ___________________... - Page 2 Czech Republic, EU www: http://www.bomar.cz We are available: Mondays to Fridays – 16 Version: 1.03 / Feb. 2010 rev. 1 BOMAR, spol. s r.o. © – Subject to modifications and amendments. Manual version: 1.03/ Feb. 2010 Manual rev.:...
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Page 7: Table Of Contents
Technická data / Technische Daten / Technical data ..................19 2.2. Rozměrové schéma / Aufstellzeichnung / Installation diagram – Practix 285.230 G Manual 20 2.3. Rozměrové schéma / Aufstellzeichnung / Installation diagram – Practix 285.230 G Pulldown21 ... - Page 8 Pila / Säge / Saw – Practix 285.230 G Manual ......................60 7.2. Kusovník / Stückliste / Piece list Pila / Säge / Saw – Practix 285.230 G Manual ......61 7.3. Pila / Säge / Saw – Practix 285.230 G Pulldown ....................62 ...
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Page 9: Safety Notes
Safety notes... - Page 10 Manual version: 1.03/ Feb. 2010 Manual rev.:...
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Page 11: Band Saw Using
1.1. Band saw using The band saw Practix 285.230 G Manual or Practix 285.230 G Pulldown is used for cutting and shortening of rolled bars and drawn bars and profiles from steels, stainless steels, non-ferrous metals and plastics with cutting angles from 0° to 60°. -
Page 12: Safety Notes For Machine Operator
Attention! Machine can be operated by person older than 18 years! Machine can be operated only person physically and mentally fit for this activity. 1.3. Safety notes for machine operator Machine can be operated only by one person. Machine operator is responsible for presence of other persons by the machine. -
Page 13: Safety Machine Accessories
BOMAR, spol. s r.o. company is not permitted. The guarantee on this product will be afterward lost and BOMAR, spol. s r.o. takes no responsibility for caused damages! 1.5. -
Page 14: Safety Notes For Cooling System
1.6. Safety notes for cooling system Attention! Keep notes about work safety for handling cooling liquid! When handling cooling agents always wear hazardous fluid- proof gloves! Wear protective goggles! Cooling liquid can get in contact with your eyes and may cause permanent severe injuries. 1.6.1. -
Page 15: Umístění Bezpečnostních Značek / Verteilung Der Sicherheitszeichen / Position Of Safety Symbols
1.8. Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety symbols... - Page 16 Poz. Obj. číslo Název položky Pos. Bestell - Nr. Bezeichnung Mng. Pos. Reference No. Item Pcs. NS – Nebezpečí Samolepka / stlačení / 99.900.039 Aufkleber / Pressunggefahr / Self-adhesive label Crushing hazard NR – Nebezpečí Samolepka / říznutí / 99.900.040 Aufkleber / Schnittgefahr / Self-adhesive label...
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Page 17: Machine Documentation
Machine documentation... - Page 18 Manual version: 1.03/ Feb. 2010 Manual rev.:...
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Page 19: Technická Data / Technische Daten / Technical Data
Hmotnost stroje / Maschinengewicht / Machine weight: • Manual 215 kg / Pulldown 225 kg Hmotnost / Gewicht / Weight Rozměry stroje / Maschinengröße / Machine size – Practix 285.230 G Manual: • Délka / Länge / Lenght 1410 mm •... -
Page 20: Rozměrové Schéma / Aufstellzeichnung / Installation Diagram - Practix 285.230 G Manual
2.2. Rozměrové schéma / Aufstellzeichnung / Installation diagram – Practix 285.230 G Manual Manual version: 1.03/ Feb. 2010 Manual rev.:... -
Page 21: Rozměrové Schéma / Aufstellzeichnung / Installation Diagram - Practix 285.230 G Pulldown21
2.3. Rozměrové schéma / Aufstellzeichnung / Installation diagram – Practix 285.230 G Pulldown... -
Page 22: Popis / Beschreibung / Description - Practix 285.230 G Manual
2.4. Popis / Beschreibung / Description – Practix 285.230 G Manual Manual version: 1.03/ Feb. 2010 Manual rev.:... -
Page 23: Popis / Beschreibung / Description - Practix 285.230 G Pulldown
2.5. Popis / Beschreibung / Description – Practix 285.230 G Pulldown... -
Page 24: Transportation And Stocking
2.6. Transportation and stocking 2.6.1. Conditions for transportation and stocking Keep recommendations for the manufacturers for transportation and stocking! If the recommendations are not kept, damage can occur to the machine. • Do not use a forklift truck for handling the machine, if you do not have license for •... -
Page 25: Kotevní Plan / Verankerungsplan / Grounding Plan
2.9. Kotevní plan / Verankerungsplan / Grounding plan... -
Page 26: Activation
2.10. Activation 2.10.1. Machine working conditions Keep the conditions of the manufacturer for machine operating! If recommendations are not kept, damage can occur to the machine. The manufacturer warrants the correct function of the machine for these conditions: • At temperature air from 5°C to 40°C, the temperature average during 24 hours must not exceed over 35°C. -
Page 27: Check The Direction Of The Saw Band
Electrical parameters of the machine: • Service voltage: ~ 3×400 V, 50 Hz, TN-C-S • Total input / Max. fuse: 1,1 kW / 16 A Before connecting switch off the main switch of the power supply circuit for the machine and ensure dry place when doing connecting works! Service voltage must agree with the line voltage! Crosscut of the supply line must respond with rated current for max. -
Page 28: Check Machine Function
Constant tooth system – the saw band has parallel tooth pitch all over length. This way is suitable for cutting of solid material. BOMAR recommends use variable tooth systém. Variable tooth system – tooth pitch is variable. Variable tooth system is used for profiled materials and bundle cutting. -
Page 29: Saw Band Running-In
2.16.3. Saw band running-in To ensure a full service life of the saw bands, we strongly recommend that you carry out the „RUN-IN“ process. Running in: Cut the material with the frame lowering reduced to 50% only. When vibrations occur increase or decrease the band speed. When cutting small pieces run the band until approximately 300 cm2 of material has been cut. -
Page 30: Tables For Teeth Selection
2.16.4. Tables for teeth selection SHAPED MATERIAL (D , S = mm) Note: Table shows tooth system selection for cutting one piece of the profile. For cutting of more pieces of the profiles (bundle), you must think of the size of the wall as double size of the wall of one profile (that means, size „S“... -
Page 31: Machine Control
Machine control... - Page 32 Manual version: 1.03/ Feb. 2010 Manual rev.:...
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Page 33: Control Elements For Practix 285.230 G Manual
3.1. Control elements for Practix 285.230 G Manual Control elements Description TOTAL STOP button In emergency causes the machine must be immediately switched off. Attention! By pressing Total Stop button does not stop sinking of the saw arm! Switch of the cutting speed Choice of the cutting speed during cutting (35 or 72 m. -
Page 34: How To Use Band Saw
Choose desired cutting speed by turning the switch on the motor. Check the right and tight fixation of material once again. 7. For Practix 285.230 G manual 7. For Practix 285.230 G pulldown • Security circuit must be turn ON by button on pos. -
Page 35: Interruption In Cutting With Emergency Button Total Stop
Note: When band drive starts, the coolant pump starts automatically as well. After switching off the band drive, the coolant pump stops as well. 3.3.2. Interruption in cutting with Emergency button TOTAL STOP Picture What to do • In emergency causes press button Total Stop •... -
Page 36: Optimal Adjusting Of The Guide Cubes Span
If you cut long pieces of the material (for example rod, tube), you must use the roller conveyors for material shifting to the band saw. Contact Bomar for more information about roller conveyors Make sure the conveyor is long enough and the material cannot tip off the conveyor. -
Page 37: Bundle Material Cutting
3.4.3. Bundle material cutting If you want to cut the material in the bundle, there are suggestions for the positioning of bundles Round material bundle:. Take care especially with round material that the bars are put according to the picture. If the bars are put differently, you may have problems with movement. - Page 38 Manual version: 1.03/ Feb. 2010 Manual rev.:...
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Page 39: Machine Service
Machine service... - Page 40 Manual version: 1.03/ Feb. 2010 Manual rev.:...
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Page 41: Saw Band Dismantling
4.1. Saw band dismantling Unplug the machine from the power supply. It guarantees that the machine does not accidentally start running. Open the protective cover on the rear side of the saw frame. Release the saw band tension using the handle so that the saw band can be taken out easily. Remove the saw band from rotation wheels. -
Page 42: Saw Band Inspection
Install the Tenzomat on the saw band and secure it with screws. Stretch the saw band until it is stretched to the recommended value. 4.3.2. Saw band inspection Check the saw band in the guiding cubes and on the wheels Check, if the saw band is right in the guiding cubes.. -
Page 43: Chips Disposal
Use oils with specification DIN 51517 in the gearboxes. Select the viscosity grade ISO VG according to the original oil fill. Attention: When replacing, use oils recommended by BOMAR or oils, which has comparable parameters from the other manufacturers. Do not forget, that mineral and synthetic oils must not be... -
Page 44: Lubricant Greases
Viscosity grade Manufacturer ISO VG 100 ISO VG 220 ISO VG 320 Esso Spartan EP 100 Spartan EP 220 Spartan EP 320 Mobilgear SHC 220 Mobil Mobilgear 627 Mobilgear 632 Mobilgear 630 ÖMV PG 220 Paramo PP 7 Paramo CLP 220 Paramo CLP 320 Shell Omala 220 Shell Omala 320... -
Page 45: Troubleshooting
Troubleshooting... - Page 46 Manual version: 1.03/ Feb. 2010 Manual rev.:...
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Page 47: Mechanical Problems
5.1. Mechanical problems Problem Possible causes Repair Slanting cut Wrongly adjusted hard metal guides. Set according to the chapter „Machine service“ Worn hard metal guides. Replace to the chapter „Worn pieces replacement“ Wrongly adjusted cubes of the saw Set according to the chapter „Machine service“ band guiding. - Page 48 Problem Possible causes Repair Worn saw band guide bearings. Check guiding bearings and if you notice some sort of excessive damage, replace them according to chapter„Worn pieces replacement“ Wrongly adjusted guiding cubes of the Set guiding cube according to chapter „Machine saw band.
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Page 49: Electrical Problems
Problem Possible causes Repair The brush position and the brush cover The brush cover must be posed, in order to the is adjusted wrong – with the brush brush can be turned. cannot be turned. 12. The saw arm Backslash in driving wheel lodgement Change the driving shaft for a long one, new on the shaft. - Page 50 Manual version: 1.03/ Feb. 2010 Manual rev.:...
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Page 51: Schémata / Schemas / Schematics
Schémata / Schemas / Schematics... -
Page 52: Elektrické Schema / Elektroschema / Wiring Diagrams - Practix 285.230 G Manual
6.1. Elektrické schema / Elektroschema / Wiring diagrams – Practix 285.230 G Manual Manual version: 1.03/ Feb. 2010 Manual rev.:... -
Page 54: Kusovník Elektrosoučástí / Stückliste Der Elektroteilen / Piece List Of Elektroparts - Practix 285.230 G Manual
6.1.1. Kusovník elektrosoučástí / Stückliste der Elektroteilen / Piece list of elektroparts – Practix 285.230 G Manual Obj. číslo Název položky Ozn. Bestell - Nr. Bezeichnung Sign. Mng. Ref. No. Item Sign. Pcs. 91.190.031 Krabice elektro / Buchse / Cross Motorový... -
Page 55: Elektrické Schema / Elektroschema / Wiring Diagrams - Practix 285.230 G Pulldown
6.2. Elektrické schema / Elektroschema / Wiring diagrams – Practix 285.230 G Pulldown... - Page 56 Manual version: 1.03/ Feb. 2010 Manual rev.:...
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Page 57: Kusovník Elektrosoučástí / Stückliste Der Elektroteilen / Piece List Of Elektroparts - Practix 285.230 G Pulldown
6.2.1. Kusovník elektrosoučástí / Stückliste der Elektroteilen / Piece list of elektroparts – Practix 285.230 G Pulldown Obj. číslo Název položky Ozn. Bestell - Nr. Bezeichnung Sign. Mng. Ref. No. Item Sign. Pcs. 91.190.031 Krabice elektro / Buchse / Cross Motorový... - Page 58 Manual version: 1.03/ Feb. 2010 Manual rev.:...
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Page 59: Výkresy Sestav Pro Objednání Náhradních Dílů
285.230 G manual), Serien Nr. (z. B. 125) und Baujahr (z. B. 1999). • For spare parts order, you must always to allege: type of machine (for example practix 285.230 G manual), serial number (for example 125, see cover page) and year of construction (for example 1999). -
Page 60: Pila / Säge / Saw - Practix 285.230 G Manual
7.1. Pila / Säge / Saw – Practix 285.230 G Manual Manual version: 1.03/ Feb. 2010 Manual rev.:... -
Page 61: Kusovník / Stückliste / Piece List Pila / Säge / Saw - Practix 285.230 G Manual
7.2. Kusovník / Stückliste / Piece list Pila / Säge / Saw – Practix 285.230 G Manual... -
Page 62: Pila / Säge / Saw - Practix 285.230 G Pulldown
7.3. Pila / Säge / Saw – Practix 285.230 G Pulldown Manual version: 1.03/ Feb. 2010 Manual rev.:... -
Page 63: Kusovník / Stückliste / Piece List Pila / Säge / Saw - Practix 285.230 G Pulldown
7.4. Kusovník / Stückliste / Piece list Pila / Säge / Saw – Practix 285.230 G Pulldown... -
Page 64: Rameno / Arm / Arm - Practix 285.230 G Manual
7.5. Rameno / Arm / Arm – Practix 285.230 G Manual Manual version: 1.03/ Feb. 2010 Manual rev.:... -
Page 65: Kusovník / Stückliste / Piece List Rameno / Arm / Arm - Practix 285.230 G Manual
7.6. Kusovník / Stückliste / Piece list Rameno / Arm / Arm – Practix 285.230 G Manual... -
Page 66: Rameno / Arm / Arm - Practix 285.230 G Pulldown
7.7. Rameno / Arm / Arm – Practix 285.230 G Pulldown Manual version: 1.03/ Feb. 2010 Manual rev.:... -
Page 67: Kusovník / Stückliste / Piece List Rameno / Arm / Arm - Practix 285.230 G Pulldown
7.8. Kusovník / Stückliste / Piece list Rameno / Arm / Arm – Practix 285.230 G Pulldown... -
Page 68: Podstavec / Untergestell / Piedestal - Practix 285.230 G Manual
7.9. Podstavec / Untergestell / Piedestal – Practix 285.230 G Manual Manual version: 1.03/ Feb. 2010 Manual rev.:... -
Page 69: Kusovník / Stückliste / Piece List Podstavec / Untergestell / Piedestal - Practix 285.230 G Manual
7.10. Kusovník / Stückliste / Piece list Podstavec / Untergestell / Piedestal – Practix 285.230 G Manual... -
Page 70: Podstavec / Untergestell / Piedestal - Practix 285.230 G Pulldown
7.11. Podstavec / Untergestell / Piedestal – Practix 285.230 G Pulldown Manual version: 1.03/ Feb. 2010 Manual rev.:... -
Page 71: Kusovník / Stückliste / Piece List Podstavec / Untergestell / Piedestal - Practix 285.230 G Pulldown
7.12. Kusovník / Stückliste / Piece list Podstavec / Untergestell / Piedestal – Practix 285.230 G Pulldown... -
Page 72: Svěrák / Schraubstock / Vice
7.13. Svěrák / Schraubstock / Vice Manual version: 1.03/ Feb. 2010 Manual rev.:... -
Page 73: Kusovník / Stückliste / Piece List Svěrák / Schraubstock / Vice
7.14. Kusovník / Stückliste / Piece list Svěrák / Schraubstock / Vice... -
Page 74: Napínání Pásu / Sägebandspannung / Saw Band Tensing
7.15. Napínání pásu / Sägebandspannung / Saw band tensing Manual version: 1.03/ Feb. 2010 Manual rev.:... -
Page 75: Kusovník / Stückliste / Piece List Napínání Pásu / Sägebandspannung / Saw Band Tensing
7.16. Kusovník / Stückliste / Piece list Napínání pásu / Sägebandspannung / Saw band tensing... -
Page 76: Vedení Pásu / Bandführung / Band Guiding
7.17. Vedení pásu / Bandführung / Band guiding Manual version: 1.03/ Feb. 2010 Manual rev.:... -
Page 77: Kusovník / Stückliste / Piece List Vedení Pásu / Bandführung / Band Guiding
7.18. Kusovník / Stückliste / Piece list Vedení pásu / Bandführung / Band guiding... -
Page 78: Pohon / Antrieb / Drive
7.19. Pohon / Antrieb / Drive Manual version: 1.03/ Feb. 2010 Manual rev.:... -
Page 79: Kusovník / Stückliste / Piece List Pohon / Antrieb / Drive
7.20. Kusovník / Stückliste / Piece list Pohon / Antrieb / Drive... -
Page 80: Konzola / Konsole / Console
7.21. Konzola / Konsole / Console Manual version: 1.03/ Feb. 2010 Manual rev.:... -
Page 81: Kusovník / Stückliste / Piece List Konzola / Konsole / Console
7.22. Kusovník / Stückliste / Piece list Konzola / Konsole / Console... -
Page 82: Chlazení / Kühlung / Cooling
7.23. Chlazení / Kühlung / Cooling Manual version: 1.03/ Feb. 2010 Manual rev.:... -
Page 83: Kusovník / Stückliste / Piece List Chlazení / Kühlung / Cooling
7.24. Kusovník / Stückliste / Piece list Chlazení / Kühlung / Cooling... -
Page 84: Manual Version: 1.03/ Feb
Manual version: 1.03/ Feb. 2010 Manual rev.:... - Page 85 Záruka se vztahuje: • na stroj zakoupený u firmy Bomar, spol. s r.o. nebo u jejího autorizovaného prodejce. • na poškození z důvodu vady materiálu, konstrukce anebo montáže. •...
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