Honda SH125 Manual page 287

Service manual
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BRAKE SYSTEM
SERVICE INFORMATION
GENERAL
Frequent inhalation of brake pad and shoe dust, regardless of material composition, could be hazardous t o your
health.
Avoid breathing dust particles.
Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum cleaner.
I
NOTICE
I
Spilled brake fluid will severely damage the plastic parts and painted surfaces. It is also harmful to some rubber parts. Be
careful whenever you remove the reservoir cap; make sure the master cylinder reservoir is horizontal first.
This scooter is equipped with combined brake system that is designed to engage both front and rear brakes when the
rear brake lever is used. This system is connecting the rear brake lever to the front master cylinder with the joint cable
via the mechanical equalizer.
A contaminated brake disclpad and brake drumlshoe reduces stopping power. Discard contaminated pads and shoes,
and clean a contaminated disc and drum with a high quality brake degreasing agent.
Always use fresh DOT 3 or DOT 4 brake fluid from
a
sealed container when servicing the system. Do not mix different
types of fluid as they may not be compatible.
Never allow contaminants (dirt, water, etc.) to enter an open reservoir.
Once the hydraulic system has been opened, or if the brake feels spongy, the system must be bled.
Always check brake operation before riding the scooter.
SPEC1 FlCATlO NS
Unit:
mm
(in)
TORQUE VALUES
Caliper bleed valve
Pad pin
Pad pin plug
Master cylinder reservoir cap screw
Brake hose oil bolt
Front brake lever pivot bolt
Front brake lever pivot nut
Front brake light switch screw
Master cylinder holder bolt
Caliper mounting bolt
Rear brake lever pivot screw
Rear brake lever pivot nut
Rear brake lever equalizer joint screw
Rear brake arm bolt
5.5 N.m (0.56 kgf.m, 4.1 Ibf-ft)
18 N.m (1.8 kgfam, 13 Ibf.ft)
2.5 N.m (0.25 kgf.m, 1.8 Ibf.ft)
1.5 N.m (0.15 kgf.m, 1.1 Ibf.ft)
34 N.m (3.5 kgf.m, 25 Ibfdt)
1 Nsm (0.1 kgf.m, 0.7 Ibf.ft)
6 Nsm (0.6 kgf.m, 4.4 Ibfaft)
1.2 N.m (0.12 kgf.m, 0.9 Ibf.ft)
12 N.m (1.2 kgf.m, 9 Ibf.ft)
30 N.m (3.1 kgf.m, 22 Ibf.ft) ALOC bolt: replace with
a
new one.
4.2 N.m (0.43 kgf.rn, 3.1 Ibf.ft)
5.2 N.m (0.53 kgf.m, 3.8 Ibf.ft)
4.2 N.m (0.43 kgf.m, 3.1 IbfW ALOC screw: replace with a new one.
10 N.m (1.0 kgf.m, 7 Ibf-ft) ALOC bolt: replace with a new one.
16-4

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