Smartgen HGM6000K Series Operating Manual
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Smartgen HGM6000K Series Operating Manual

Automatic generator module
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HGM6000K Series
Automatic Generator Module
OPERATING MANUAL
Smartgen Electronic

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Summary of Contents for Smartgen HGM6000K Series

  • Page 1 HGM6000K Series Automatic Generator Module OPERATING MANUAL Smartgen Electronic...

  • Page 2: Table Of Contents

    HGM6000K Series Automatic Generator Module CONTENT SUMMARY ..................4 PERFORMANCE AND CHARACTERISTICS ....... 4 SPECIFICATION ................6 OPERATION .................. 6 4.1 KEY FUNCTION ..................6 4.2 DISPLAY DESCRIBE ................7 4.3 AUTOMATIC OPERATION ..............9 4.4 MANUAL OPERATION................10 PROTECTION ................11 5.1 WARN ....................

  • Page 3: Summary

    HGM6000K Series Automatic Generator Module 1 SUMMARY HGM6000K series Genset controller integrating digital, intelligent and network techniques is used for automatic control system of diesel generator. It can carry out functions including automatic start/stop, data measure and alarm protective. The controller uses LCD display, with operation easy and reliable.
  • Page 4 HGM6000K Series Automatic Generator Module Inactive power KVar Apparent power KVA Power factor Cos Accumulate total gens power kWh ■ Mains have over voltage, under voltage, loss phase function; Gens have over voltage, under voltage, over frequency, under frequency, over current function;...

  • Page 5: Specification

    HGM6000K Series Automatic Generator Module 3 SPECIFICATION Operating Voltage DC8.0V to 35.0V, Continuous <3W(Standby mode: ≤2W) Power Consumption Alternator Input Range 3-Phase 4 Wire 15VAC - 360VAC (ph-N) 2-Phase 3 Wire 15VAC - 360VAC (ph-N) Single phase 2 Wire 15VAC - 360VAC (ph-N)

  • Page 6: Display Describe

    HGM6000K Series Automatic Generator Module key at least 3 seconds; During stopping process, press this again can stop genset immediately. Start To start genset under Manual or Auto mode. Pressing this key will set the module into manual Manual mode.
  • Page 7 HGM6000K Series Automatic Generator Module Load: current IA, IB, IC Load: active power (kW), inactive power (kVar), apparent power (kVA) Accumulate total gens power kWh Battery voltage BAT, Charger Power factor voltage CHARG, Liquid level**% Water temperature Gens oil pressure...

  • Page 8: Automatic Operation

    HGM6000K Series Automatic Generator Module 4.3 AUTOMATIC OPERATION This mode is activated by pressing the . LED indicator is illuminating beside the button confirms this action. Sequence of Auto Start, 1. HGM6020KC, When Mains is abnormal (over and under voltage, or miss phase), enters into mains “abnormal delay”...

  • Page 9: Manual Operation

    HGM6000K Series Automatic Generator Module 3. As soon as “stop delay” is over, genset enters into “High Speed cooling delay”. Mains are close and breaker is disconnected. After switch “rest time delay”, mains are close and relay is output as well as with loading. Gens‟ indicator is dark while mains‟...

  • Page 10: Protection

    HGM6000K Series Automatic Generator Module running, controller can protect genset to stop quickly (detail procedures please refer to No.4~9 of Auto start operation). Under “Manual Test Mode ”, genset with load is decided by Mains is normal or not. If mains are normal, loading switch is never transferred;...
  • Page 11 HGM6000K Series Automatic Generator Module has fallen below the low oil pressure setting level after the Safety On timer has expired and the input of Inhibit OPL stop is activated, a warning will occur. At the same time LCD screen icon lighten.

  • Page 12: Shutdown Alarm

    HGM6000K Series Automatic Generator Module icon lighten. GENSET OVER FREQUENCY WARN, if the module detects a genset output frequency in excess of the setting value a warn in is initiated. At the same time LCD screen icon lighten. GENSET UNDER FREQUENCY WARN, if the module detects a genset output frequency below the setting value after the Safety On timer has expired, a warning is initiated.

  • Page 13: Connecting Terminal

    HGM6000K Series Automatic Generator Module in excess of the setting value a shutdown is initiated. At the same time LCD screen flicker. GENSET UNDER FREQUENCY, if the module detects a genset output frequency below the setting value after the Safety On timer has expired, a shutdown is initiated.
  • Page 14 HGM6000K Series Automatic Generator Module Function Description DC plant supply System DC negative input. 2.5mm input (-ve) (Battery Negative). System DC positive input. DC plant supply 2.5mm (Battery Positive). input (+ve) (Recommended Maximum Fuse 20A) Emergency stop Plant supply +ve. Also supplies fuel &...
  • Page 15 HGM6000K Series Automatic Generator Module Function Description Magnetic pickup Connect to Magnetic Pickup device Magnetic pickup Connecting water/cylinder Temp. sensor temperature resistance type input sensor. Reference Connect pressure table 4 Oil pressure input sensor. Liquid level input Connect to liquid level sensor.

  • Page 16: Parameter Range And Define

    2. Back LINK interface as a parameter programming interface, used by SG72 adapter PC controller programming. 7 PARAMETER RANGE AND DEFINE All parameters of HGM6000K series as follows: Note: small brackets set item number 6010KC. 7.1 PARAMETERS TABLE (TABLE 1)
  • Page 17 HGM6000K Series Automatic Generator Module Parameter Range Default Remark When engine start success, most of cranking P 08 Number numbers. When reach (1-10)Times (P03) Crank setting crank numbers, controller send out start fail signal. Before the starter adds the P 09...
  • Page 18 HGM6000K Series Automatic Generator Module Parameter Range Default Remark When "ETS solenoid shutdown output time" for zero, idle time delay stop steady to time, and when P 18 Fail stop (0-120)s "ETS solenoid hold output (P13) delay time" is not equal to zero,...
  • Page 19 HGM6000K Series Automatic Generator Module Parameter Range Default Remark When the engine speed is over than the point and hold P 25 Over speed (0-6000)RPM 1710 great than seconds, (P20) shutdown genset over shutdown speed is active. When genset frequency is...
  • Page 20 HGM6000K Series Automatic Generator Module Parameter Range Default Remark When genset voltage is over than the point, genset P 32 Gens over volt over warning voltage is (30-360)V (P27) warn active. When the point is 360V, genset over voltage is disabled.
  • Page 21 HGM6000K Series Automatic Generator Module Parameter Range Default Remark When genset battery voltage is less than the P 40 Battery under point hold (4-30)V (P35) volt seconds, battery under voltage signal is active. It‟s a warning alarm. When engine temperature...
  • Page 22 HGM6000K Series Automatic Generator Module Parameter Range Default Remark Switching P 50 value output 3 (0-11) Close Gens (P45) Switching P 51 Close mains (6010KC has value output 4 (0-11) (P46) no function). P 52 Aux. input1 High Temperature alarm...
  • Page 23 HGM6000K Series Automatic Generator Module Parameter Range Default Remark When genset frequency is P 67 Freq (10-30)Hz large than this point, starter (P62) disconnect will disconnect. When engine oil pressure is P 68 OP disconnect (0-400)kPa large than this point, starter (P63) will disconnect.

  • Page 24: Output 1-4 Table (Table 2)

    HGM6000K Series Automatic Generator Module 7.2 OUTPUT 1-4 TABLE (TABLE 2) Content Description Not used Output is no use when select this The designated programmable output relay Common alarm will energize when any warning or shutdown fault circuit has been activated.

  • Page 25: Digit Input 1-5 Table (Table 3)

    HGM6000K Series Automatic Generator Module 7.3 DIGIT INPUT 1-5 TABLE (TABLE 3) Content Description Not used High Temp. input After the end of the delay in the safe operation, if the signal is active, genset will immediately Low OP alarm input alarm shutdown.

  • Page 26: Condition Of Crank Succeed (Table 5)

    HGM6000K Series Automatic Generator Module Content Remark 5 CURTIS 6 DATCON 10Bar 7 VOLVO-EC 8 SGX 0 Not used 1 Defined RT Defined input Fuel level 2 SGH resistance range Sensor 3 SGD 0-999.9 ohm, factory 4 Reserved 1 default is SGD 5 Reserved 2 7.5 CONDITION OF CRANK SUCCEED (TABLE 5)

  • Page 27: Setting Parameter

    HGM6000K Series Automatic Generator Module 8 SETTING PARAMETER After controller powered on, press to enter into the parameters setting menu: ◙ Set parameters When entering password, entering "1234" can set the item 1 to 47in the table (parameters table [Table 1]), entering "0318" can set all items.

  • Page 28: Sensor Settings

    HGM6000K Series Automatic Generator Module SENSOR SETTINGS 1． When the choice sensor, the sensor to standard curve will call. If factory set temperature sensor for SGX (resistance-type), sensor curve for SGX (resistance-type), 120 degrees Celsius (elected SGD type), resistively curve for temperature sensor SGD curve.

  • Page 29: Commissioning

    HGM6000K Series Automatic Generator Module 10 COMMISSIONING Before operation, inspections that are recommended as follows should be carried out: 1) Check and assure that all connections are correct, and that diameter of line is suitable; 2) The DC power supply of controller is equipped with fuse, and the positive supply (+Ve) and negative supply (-Ve) connected with battery are connected correctly;...

  • Page 30: Typical Wiring Diagram

    HGM6000K Series Automatic Generator Module 11 TYPICAL WIRING DIAGRAM HGM6010KC Typical wiring diagram HGM6020KC Typical wiring diagram HGM6000K Series Automatic Generator Module ISSUE 2011-06-20 Version 1.7 Page 31 of 34...

  • Page 31: Installation

    1． Battery voltage input HGM6000K series controller can be applicable to (8-35VDC) battery voltage environment, battery anode must be reliable connect engine shell B + and B- controller power battery anode and cathode connections is not less than 2.5, if...

  • Page 32: Fault Finding

    AC), in order to prevent interference controller or other equipment. 4． Alternating current input HGM6000K series controller to external input current transformer, electric current transformer side must be 5A, while the current transformers for phases and the phase of the input voltage must be correct, otherwise the current and sampling the active power may be incorrect.
  • Page 33 HGM6000K Series Automatic Generator Module Symptom Possible Remedy ensure that a positive is connected to the Emergency shutdown input. Check emergency shutdown switch functioning correctly. Check wiring is not open circuit. Check engine oil pressure. Low oil Pressure alarm (after Check oil pressure switch/sensor and wiring.

This manual is also suitable for:

Hgm6010kHgm6010kcHgm6020kHgm6020kc

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