Page 1 Service Maintenance Octavia II 2004 ➤ Octavia II 2010 ➤ Edition 01.2018 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability with respect to the correctness of information in this document.
Page 2 Service Maintenance H e a d i n g 1. General points 2. Inspections 3. Engines 4. Gearbox 5. Chassis 6. Electrical System 7. Body 8. Exhaust-emission analysis 9. Miscellaneous Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 3: Table Of Contents
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Contents General points ............
Page 4 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Inspecting the tyre pressure (including spare wheel), if necessary correcting pressure . . 5.10 Tyre inspection display: basic setting ......... . 154 5.11...
Page 5: General Points
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 General points (SIGG000201; Edition 01.2018) ⇒ “1.1 Vehicle identification data”, page 1 ⇒ “1.2 Type plate”, page 4 ⇒ “1.3 Vehicle data sticker”, page 4 ⇒ “1.4 Check identification of vehicle window glazing”, page 5 ⇒...
Page 6 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 The vehicle identification number can also be found at the bottom left of the front window corner. 1 - Manufacturer's world code XW8 - Manufacturing plant in Russia...
Page 7 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 6 - 2 front + 2 side + 2 head airbags B - total weight 1360 kg to 1814 kg C - total weight 1814 kg to 2268 kg...
Page 8: Type Plate
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 D - Ust-Kamenogorsk E - Kaluga Grabcevo F - Damascus, Syria K - Kaluga Grabcevo S - Sarajevo U - vehicles manufactured in the Czech Republic for India...
Page 9: Check Identification Of Vehicle Window Glazing
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Check identification of vehicle window glazing Only for vehicles up to MY 08 All windows are identified according to the digits at the end of the vehicle identification number.
Page 10 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 ♦ Cleaning or replacing the air filter element in the air filter hous‐ ing. General information: – Notify the customer so that he has each inspection carried out at the right time and none are forgotten.
Page 11: Determine The Age Of The Vehicle
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Determine the age of the vehicle The age of the vehicle can be determined according to the sticker affixed to the window. -Arrow 1- Production date -Arrow 2- Calendar week of manufacture Protected by copyright.
Page 12: Inspections
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Inspections ⇒ “2.1 Pre-Delivery Inspection -PDI- (Export)”, page 8 ⇒ “2.2 Pre-sales Inspection - domestic (Czech Republic)”, page 10 ⇒ “2.3 Delivery Inspection (Export)”, page 14 ⇒ “2.4 Service intervals”, page 17 ⇒...
Page 13 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 • Immediately check the newly delivered vehicles for completeness and damage (liquidate the transport damage at the expense of the insurance). For this purpose, compare as-delivered condition of vehicle with order form.
Page 14: Pre-Sales Inspection - Domestic (Czech Republic)
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Pre-sales Inspection - domestic (Czech Republic) Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability...
Page 15 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 • Immediately check the newly delivered vehicles for completeness and damage (liquidate the transport damage at the expense of the insurance). For this purpose, compare as-delivered condition of vehicle with order form.
Page 16 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Check identification of vehicle window glazing (only for vehicles up to MY 08) ⇒ “1.4 Check identification of vehicle window glazing”, page 5 – Check ignition key for cleanliness and completeness –...
Page 17 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Inspect proper operation of radio and navigation system, set clock ⇒ “6.4 Inspecting proper operation of radio and navigation system”, page 158 – Reset service interval display ⇒...
Page 18: Delivery Inspection (Export)
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Delivery Inspection (Export) Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability...
Page 19 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Inspections or work to be carried out and noted in the form Chapter Vehicle (exterior) – Detach the protective strip from the wiper blades - valid for vehicles up to 07.09.
Page 20 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Inspections or work to be carried out and noted in the form Chapter – Check proper operation of key switch for airbag “ON/OFF” and position to “ON”...
Page 21: Service Intervals
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Service intervals With each inspection: ♦ Check the use by date of the first aid kit. ♦ Ask the customer if he wishes a wiper blade change.
Page 22 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Service intervals At each service interval: Chapter Work involved – Query the event memory for all systems ⇒ “6.6 Connect diagnostic unit ”, page 160 – Reset service interval display ⇒...
Page 23 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 At each service interval: Chapter Work involved – Enter the next service date on the next service sticker and affix sticker to the side of the dash panel...
Page 24 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Additional operations Vehicles with LPG (engine identification characters CHGA) According to the time and kilometre schedule Chapter Every 15,000 km ⇒ “3.17.9 Fuel filter of the LPG system (liquefied petroleum gas): change”, –...
Page 25 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Work involved Chapter Every 30 000 km ⇒ “3.15 Replacing the fuel filter (diesel engine)”, page 72 – Replace the fuel filter -diesel engines with diesel fuel operation, which does not...
Page 26 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Work involved Chapter Every 180,000 km ⇒ “3.4 Replacing the timing belt or also the tensioning roller”, page 50 – Replace the timing belt - 2.0/110 kW and 2.0/147 kW petrol engines –...
Page 27: Oil Change Service
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Oil change service Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability...
Page 28 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Approx. 15,000 km (7,500 km - for diesel operation with high sulphur content ⇒ “2.6 Countries with high sulphur content in the diesel fuel”, page 25 ) or 1 year: vehicles with variable service internals and extreme operating conditions.
Page 29: Countries With High Sulphur Content In The Diesel Fuel
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Countries with high sulphur content in the diesel fuel Caution Only valid for diesel engines: ♦ In certain countries, the sulphur content in the diesel fuel is more than 2000 ppm.
Page 30: Service Tables
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Bolivia Cameroon Russian Federation Botswana Cape Verde Saudi Arabia Brazil Kazakhstan Senegal Brunei Qatar Seychelles Burkina Faso (Upper Vol‐ Kenya North Korea Burundi Kirgizia Sierra Leone Chile...
Page 31 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 VW-engine oil standards Petrol engines VW-engine oil standards QI6 (QG1 QI1, QI2, QI3, QI4 (QG0, QG2) 1,2/77 kW CBZB VW 504 00 VW 502 00 1.4 l/55 kW...
Page 32 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Diesel engines VW-engine oil standards QI6 (QG1 QI1, QI2, QI3, QI4 (QG0, QG2) 2.0 l/81 kW TDI CR CLCA, CFHF VW 507 00 VW 507 00 2.0 l/100 kW TDI PD...
Page 33 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Fuel filter: Diesel engines Diesel according to EN 590 Diesel not according to EN 590 Diesel with sulphur content ≥ 2000 ppm Biodiesel Every 90 000 km...
Page 34 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Diesel engines Engine fitted Engine codes Period of time Timing belt change interval Tensioning pulley change interval as of MY 2007 Every 150 000 km Every 300,000 km...
Page 35 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Service intervals - events: Of-to Service-event Vehicles with fixed service intervals Vehicles with variable service intervals QI1, QI2, QI3, QI4 (QG0, QG2) ⇒ page 6 QI6 (QG1...
Page 36: Service Tables With Variations For The Individual Markets
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Service tables with variations for the in‐ dividual markets 2.9.1 Market area - India Note The tables include only deviating intervals/specifications. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 37 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 service intervals Of-to Service-event Vehicles with QI4 (QG0, QG2) Since operation Interval service Every 15,000 km or 1 year (incl. engine oil change) Additional inspection work for the interval service Every 30,000 km or 2 years...
Page 38 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability...
Page 39 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 2.9.2 Market area - Russia Note The tables include only deviating intervals/specifications. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 40 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 service intervals Of-to Service-event Interval Since operation Oil change service (fixed) Every 15,000 km or 1 year Interval service (fixed) Every 30,000 km or 2 years 8) Depending on what occurs first.
Page 41 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability...
Page 42 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 2.9.3 Market region - Australia (valid up to MY 2015) Note The tables include only deviating intervals. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 43 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Work involved Interval Description of work Air filter: replace Every 45 000 km ⇒ “3.14 Replace air filter element”, page 71 Inspect the toothed belt for the camshaft drive on petrol engines Every 90 000 km ⇒...
Page 44: Engines
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Engines ⇒ “3.1 Engine overview”, page 40 ⇒ “3.2 Engine fitted”, page 46 ⇒ “3.3 Visual inspection of engine and parts in the engine com‐ partment for leaks and damage”, page 50 ⇒...
Page 45 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Petrol engines Engine codes BSE/BSF Emission standard EU-4 EU-4/ 2 DDK EU-4/EU-2 EU-4 EU-4 EU-4 Manufacturing (from...through) 05.04 - 05.06 02.04 - 05.05 05:05 ... 05.04 - 11.08 11.05 - 11.08 11.05 - 11.08...
Page 46 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Engine codes Bore (∅ mm) 82.5 82.5 82.5 82.5 82.5 76.5 Stroke (mm) 92.8 92.8 92.8 92.8 92.8 75.6 Compression ratio 10.5 11.5 11.5 10.5 10.5 10.5...
Page 47 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Engine codes CCSA CAXA CDAA CCZA CDAB Fuel RON (minimum) 95/91 95/91 At least 95 95/91 At least 95 95/91 Firing order 1-3-4-2 1-3-4-2 1-3-4-2 1-3-4-2 1-3-4-2...
Page 48 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Engine codes CHGA CBZB CMXA CGGA Self-diagnosis Catalytic converter Turbocharging Charge air cooler Lambda probe Number of cylinders / valves per cylinder 4- 2 4- 2 4- 2...
Page 49 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Engine codes Diesel particle filter Number of cylinders / valves per cylinder 4- 2 4- 4 4- 4 4- 2 4- 2 4- 2 4- 2 4- 4...
Page 50: Engine Fitted
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Diesel engines Engine codes CFHF Emission standard EU-5 Manufacturing (from...through) 05:11 ... Displacement in litres Output (kW at rpm) 81- 4200 Max. torque (Nm at rpm) 280/1750...2750 Bore (∅...
Page 51 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Engine with identification characters BCA, BUD, CGGA. Engine with identification characters BGU, BSE, BSF, BLF, CCSA and CHGA and CMXA. Engine with identification characters BJB, BKC, BKD, AZV, BLX, BXE, BLS, BMN, BZB, CEGA, CDAA, CCZA, CDAB and CAYC.
Page 52 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Engine with identification characters BLR, BLY, BVX, BVY, BVZ. The engine identification characters and the engine number are located left at the joint separating the engine/gearbox. The engine identification characters are in addition type-punched at the cyl‐...
Page 53 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Engine with identification characters CBZB. The Engine codes and serial number are located on the top of the intake manifold. The engine identification characters and serial number are also located at the joint separating the engine/gearbox below the cyl‐...
Page 54: With Respect To The Correctness Of Information In This Document. Copyright By Škoda Auto A. S.� Replacing The Timing Belt Or Also The Tensioning Roller
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Engine with identification characters CLCA, CLCB, CFHC and CFHF. The engine identification characters and the engine num‐ ber are located at the joint separating the engine/gearbox. Visual inspection of engine and parts in the engine compartment for leaks and damage –...
Page 55: Inspecting Timing Belt For Camshaft Drive For Wear And Running
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Inspecting timing belt for camshaft drive for wear and running Check timing belt for: ♦ Tears or splits -A-, cross-sectional fractures ♦ Lateral catches -B- ♦ Fraying or chunking -C- ♦...
Page 56: Draining Or Suctioning Off Engine Oil And Filling Up With Engine Oil
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 The oil level in area -a- – The oil must not be topped up. The oil level in area -b- – The oil can be topped up. It is possible that the oil level will rise to the area -a-.
Page 57 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Vehicles with petrol engines with replacement oil filter insert at the engine from above – Unscrew the screw cap for the oil filter into the height of the...
Page 58 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 ♦ Oil filter wrench -3417- or wrench 36 – Remove the noise insulation. – Unscrew the rubber bowel -arrow- from the oil filter housing. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 59 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Screw the adapter -T40057- into the oil filter housing and hold the hose in the oil catch pan. Note When screwing in the adapter -T40057- the valve is opened in the oil filter housing.
Page 60 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Loosen the screw cap for the oil filter -1- and keep in this po‐ sition for a few minutes to allow the engine oil to flow out of the filter element and filter housing.
Page 61 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Engine oil capacities VW-engine oil standards Petrol engines Approximative oil capacity with oil filter change (l) VW-engine oil standards QI6 (QG1 QI1, QI2, QI3, QI4 (QG0, QG2)
Page 62 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Diesel engines Approximative oil capacity with oil filter change (l) VW-engine oil standards QI6 (QG1 QI1, QI2, QI3, QI4 (QG0, QG2) 1.9 ltr./77 kW TDI PD DPF...
Page 63: Replace Engine Oil Filter
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 The engine is factory-filled with quality multigrade oil, which can also be used as an all-season oil, except in extremely cold climatic zones. – Close the oil filler opening again.
Page 64 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Light knock the screw cap for the oil filter with the oil filter el‐ ement holder -1- on a fixed base -3- (e.g. a wooden plate) -arrow-.
Page 65 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Unscrew the rubber bowel -arrow- from the oil filter housing. – Screw the adapter -T40057- into the oil filter housing and hold the hose in the oil catch pan.
Page 66 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Remove engine trim panel for filters attached to the motor from above. Install new replacement oil filter – Clean sealing surface at engine. – Lightly moisten the rubber seal of the oil filter with oil.
Page 67: Inspecting Antifreeze Protection, Replenishing Coolant Additive If Necessary
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Loosen the screw cap for the oil filter -1- and keep in this po‐ sition for a few minutes to allow the engine oil to flow out of the filter element and filter housing.
Page 68 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 ♦ Refractometer - T10007 A- WARNING ♦ Coolant additives are toxic! ♦ Do not inhale coolant vapours, do not swallow coolant, avoid contact with skin and eyes; hazardous if consumed! ♦...
Page 69 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 The scale -1- of the refractometer - T10007 A- is valid for the coolant additives G11, G12; G12+ and G12++. The scale -2- of the refractometer - T10007 A- is valid for the coolant additives G13.
Page 70 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 DANGER! Do not use coolant additives that have not been recommended by ŠKODA AUTO a.s. Current offer on coolant additives ⇒ electronic catalogue of original parts .
Page 71: Inspecting Coolant Level (Volume)
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 The scale -2- of the refractometer - T10007 A- is valid for the coolant additives G13. If the vehicle is filled with the coolant and the antifreeze protection is not adequate, drain part of the coolant from the cooling system.
Page 72: V-Ribbed Belt: Check Condition
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 3.11 V-ribbed belt: check condition Special tools and workshop equipment required ♦ Socket Perform the following procedure: – Raise vehicle. – Remove the noise insulation. – Remove cap for screw of Poly V-belt pulley - if present.
Page 73 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 1.2 l/77 kW (CBZB) without air conditioning system Coolant pump Tensioning pulley Alternator Crankshaft 1.4 l/55 kW (BCA), 1.4 l/59 kW (BUD), 1.6 l/77 kW (CAYC), 2.0/125 kW (CEGA), 2.0 l/81 kW (CLCA, CFHF), 2.0 l/103 kW...
Page 74 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 1.6 l/85 kW (BLF) without air-conditioning Coolant pump Tensioning pulley Alternator V-ribbed belt Crankshaft 1.6 litre/85 kW (BLF) with air-conditioning Coolant pump Guide pulley Alternator Tensioning pulley...
Page 75: Replace Spark Plugs
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 3.13 Replace spark plugs Note To undo and tighten the spark plugs use a special spark plug ♦ wrench, e.g. -3122 B- . Observe the disposal instructions for the spark plugs.
Page 76: Replacing The Fuel Filter (Diesel Engine)
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Release the air guide hose, if necessary pull out connector from sender. – Open filter housing. – Replace filter element and clean the filter housing. – Close the filter housing and check for correct installation, if necessary connect connector to the sender.
Page 77 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Special tools and workshop equipment required ♦ Offset screwdriver - VAS 6543- ♦ Diesel extractor - VAS 5226- Note Make sure no diesel fuel runs onto the coolant hoses. If nec‐...
Page 78 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Take filter element -1- out of the filter housing -4-. – Replace gasket ring -3-. Note Observe the disposal instructions! – Install new filter element. – Slightly moisten the new gasket ring -1- with diesel fuel and insert it in the fuel filter - top part.
Page 79 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Loosen drain plug -1-, if necessary unscrew drain plug -1- (drain plug version -II-. – Fit a transparent hose with a water drain reservoir onto the drain plug -1-, if necessary on the position -1- (drain plug ver‐...
Page 80 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Separate filter element with drain port -1- by pulling -arrow A- from the fuel filter - top part -2-. – Take filter element out of the fuel filter - bottom part.
Page 81 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Slightly moisten the gasket ring of the drain port -1- with diesel fuel. – Turn the filter element in such a way that the drain port -1- of the filter element points towards the drainage sleeve of the fuel filter - top part -2-.
Page 82 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Raise the fuel filter - top part using an offset screwdriver -VAS 6543- at the assembly groove -arrow A-. The assembly groove can vary in size depending on the version of the top part.
Page 83: Checking Diesel Particle Filter
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Slightly moisten the new gasket ring -1- with diesel fuel and insert it in the slot in the fuel filter - top part -arrows-. – Fit the fuel filter - top part with the gasket ring correctly on the fuel filter - bottom part and press down evenly until the fuel filter - top part rests fully on it.
Page 84 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Volumetric efficiency of the particle filter volume: Engine fitted Engine codes Volumetric efficiency of the particle filter volume TDI PD 2,0/103 kW BMM 60 grams 2,0/125 kW BMN 1,9/77 kW BLS Protected by copyright.
Page 85 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – If the limit value of the ash mass is reached or exceeded, the diesel particle filter has to be replaced ⇒ Relevant Engine; Rep. gr. 26 .
Page 86: Liquefied Petroleum Gas System (Lpg)
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 3.17 Liquefied petroleum gas system (LPG) ⇒ “3.17.1 Sticker LPG vehicle ”, page 82 ⇒ “3.17.2 Safety measures and rules of cleanliness when working on vehicles with liquefied petroleum gas system (LPG)”, page 84 ⇒...
Page 87 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 The sticker -LPG- is located in the top right corner of the rear window. This sticker is only valid for Czech Republic. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 88: Safety Measures And Rules Of Cleanliness When Working On Vehicles With Liquefied Petroleum Gas System (Lpg)
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 3.17.2 Safety measures and rules of cleanli‐ ness when working on vehicles with liq‐ uefied petroleum gas system (LPG) Safety measures DANGER! Service, installation and repair work on the gas system as well as their inspections must only be carried out by properly quali‐...
Page 89 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 WARNING • When working on the liquefied petroleum gas system (LPG), the battery earth strap must be disconnected. • After the service, installation and repair work on the gas system (LPG), a leak tightness test on the liquified petro‐...
Page 90: Check Lpg Gas System For Leaks
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Safety at work Caution There is the risk of gas escaping! System is under pressure: ♦ High pressure part up to approx. 20 bar (between filler neck, LPG reservoir and evaporator) ♦...
Page 91 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Special tools and workshop equipment required ♦ Gas leakage detector for natural gas vehicles - VAS 6227- • Fuel tank filled with sufficient LPG (at least reserve) •...
Page 92 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Press the -GAS- button -arrow A-. Doing this switches the en‐ gine to LPG operation. After pressing the button -arrow A-, first the blue LED -ON- for LPG mode -arrow B- flashes.
Page 93 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 • the engine temperature is above 40°C (as soon as the engine is warmed up, the warning light -4- in the dash panel insert goes out) •...
Page 94 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Note Because LPG is heavier than air, it will always settle to the ♦ bottom. For this reason, the tightness below a screwed con‐ nection must be primarily checked on 2 points at a distance of 90°...
Page 95 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 ♦ Area of filler neck Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability ♦...
Page 96: Querying The Event Memory Of The Lpg Control Unit
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 3.17.4 Querying the event memory of the LPG control unit For vehicles up to 12/2010 (emission level EU-4) Special tools and workshop equipment required ♦ Diagnostic software on CD - Bi-fuel - JNV 910 787- ♦...
Page 97 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Select the relevant status number when starting the diagnostic program “Bi-fuel”: I: Status number of the diagnostic program VW202041G24 or VW202045G24 II: Status number of the diagnostic program VW202043G34 The status number of the diagnostic program is indicated in the field -arrow C- after the start.
Page 98 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Restart the diagnostic program via the button -arrow-. The program field indicates the list of the system components which are subject to the diagnosis: ♦ Valve for gas tank - N495- ♦...
Page 99: Erasing The Fault Memory Of The Liquefied Petroleum Gas Control Unit (Lpg)
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 WARNING The liquefied petroleum gas control unit (LPG) is not self-di‐ agnostic. All the functions of the liquefied petroleum gas sys‐ tem (LPG) (including the event memory) are controlled and managed by the petrol engine control unit -J361- .
Page 100: Maintenance Scopes On The Gas System
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 3.17.6 Maintenance scopes on the gas system On vehicles with the gas system, service work must first be car‐ ried out on the gas system during the inspection service, i.e even before carrying out any other work of the inspection service.
Page 101 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Slacken the screws of the protective cover for the multi-func‐ tion valve -arrows- and remove the cover -1-. For vehicles up to 12/2010 (emission level EU-4) –...
Page 102: Activate Gas System
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Close off the mechanical shut-off valve -1- on the multi-func‐ tion valve by turning clockwise as far as the stop. For vehicles up to 12/2010 (emission level EU-4) –...
Page 103: Fuel Filter Of The Lpg System (Liquefied Petroleum Gas): Change
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Insert the protective cover for the multi-function valve -1- and carefully screw in the screws -arrows-. Tighten screws until hand-tight. For vehicles as of 01/2011 (emission standard EU-5) –...
Page 104 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Loosen both clamps on the filter -arrows-. – Detach gas hoses from filter. – Replace filter. Note When reinstalling the filter, the LPG flow direction must be en‐...
Page 105: 3.17.10 Paper Filter On The Evaporator: Change
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Remove filter -1- upwards -arrow- from the lower cap for filter housing. – Clean off dirt from the top and bottom filter cap. Installing Installation is performed in the reverse order; pay attention to the following points: –...
Page 106 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Disconnect the plug from the high-pressure valve for gas mode -N372- -1-. – Unscrew the screwed connection of the gas line from the gas inlet of the filter housing -3-.
Page 107: Gas Hoses: Visual Inspection For Damage
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Check the gasket ring -2- in the filter housing -1- and replace if necessary. – Insert the new paper filter -3- in the filter housing -1-.
Page 108: Check Evaporator For Oil Pollution Or Other Soilings
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Note Any defects found must be rectified (repair measure). 3.17.12 Check evaporator for oil pollution or oth‐ er soilings: Note Observe safety measures and other rules ⇒ “3.17.2 Safety measures and rules of cleanliness when working on vehicles with liquefied petroleum gas system (LPG)”,...
Page 109: Cover And Lpg Filler Neck: Check Condition, Clean If Necessary And Check O-Rings
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Slacken the drain plug -arrow- of the evaporator. – Check if oil or other impurities are in the evaporator. Note If there are impurities in the evaporator, remove them from the evaporator and replace the paper filter on the evaporator ⇒...
Page 110: Multiple-Purpose Additive For Petrol Engines
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 3.17.14 Sealing LPG reservoir – Slacken the screws of the protective cover for the multi-func‐ tion valve -arrows- and remove the cover -1-. – Close off the mechanical shut-off valve -1- on the multi-func‐...
Page 111: Replace Fuel Filter - Petrol Engines
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Note Only effective if the fuel tank is completely full! ♦ If this multi-purpose additive for petrol engines is poured into ♦ a fuel tank which is not completely full, the customer is advised to fill up to a full tank as soon as possible.
Page 112: Gearbox
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Gearbox ⇒ “4.1 6-speed automatic gearbox 09G: check ATF level and quality and top up ATF if necessary”, page 108 ⇒ “4.2 6-speed gearbox DSG: Change gear oil, replace oil filter”, page 113 ⇒...
Page 113 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Inspecting ATF level Note The ATF level is checked at the ATF inspection plug. ♦ The ATF level is correct, if a small amount of fluid flows out at ♦...
Page 114 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 First of all the ATF in the overflow tube -arrow 2- drains off. If more ATF drips out of the ATF inspection opening (approx. 1 drop per second) via the overflow tube before the ATF has reached 40°C, the ATF level is correct.
Page 115 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Lever off cap -arrow- securing the screw plug with a screw‐ driver. Note The filler tube is located at the front of the gearbox under the starter.
Page 116 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Insert the screw plug in the filler tube. – Install new safety cap -arrow- and lock in place. WARNING Always replace the cap. The cap secures the screw plug ⇒...
Page 117: 6-Speed Gearbox Dsg: Change Gear Oil, Replace Oil Filter
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 6-speed gearbox DSG: Change gear oil, replace oil filter Special tools and workshop equipment required ♦ Vehicle Diagnosis, Measurement and Information System - VAS- ♦ Adapter for oil filling e.g. -V.A.G 6262- or -VAS 6262A- ♦...
Page 118 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Requirements • Engine switched off. • Vehicle in horizontal position, all supports of the lift platform must be at the same level, so that it is secured in the horizontal position.
Page 119 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Unscrew oil filter housing -1- from gearbox. – Before removing, the oil filter must be slightly inclined. So that the oil can flow out of the oil filter back into the gearbox.
Page 120 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Install air filter housing and insert screw -4-. – Attach air guide hose onto the pipes and secure spring strap clip -3- with pliers for spring strap clips.
Page 121 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 The gearboxes installed as of 01.05 have only one check screw -B-. Oil can only be drained and checked via check screw -B-. – Unscrew check screw -B- close to the pendulum support.
Page 122: Changing The Oil In The Four-Wheel Drive Clutch
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Screw in adapter -A- from -VAS 6262- or -VAS 6262A- by hand into the hole of the check screw. When changing the bottle the shut-off valve can be closed or the adapter for oil filling -VAS 6262- or -VAS 6262A- can be held higher than the gearbox.
Page 123 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 ♦ Filling device (e.g. -VAS 6291- ) Gear oil ⇒ electronic catalogue of original parts – Raise vehicle. – For changing use the filling device (e. g. -VAS 6291- ).
Page 124 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Ensure that the valve -arrow- is closed. – Screw oil reservoir onto filling device -VAS 6291- . – Open valve -arrow- and hold oil reservoir as shown.
Page 125: Chassis
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Chassis ⇒ “5.1 Inspecting thickness of front and rear brake pads/linings”, page 121 ⇒ “5.2 Inspecting brake system for leaks and damage”, page 122 ⇒ “5.3 Change brake fluid”, page 123 ⇒...
Page 126: Inspecting Brake System For Leaks And Damage
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Note When removing the inspection pin, ensure that the grinder ♦ does not move otherwise this can result in an incorrect meas‐ urement. On certain vehicles (e.g. with steel rims), where the inspection ♦...
Page 127: Change Brake Fluid
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Ensure that the brake hoses do not touch any parts of the ve‐ hicle when the steering is turned to full left or full right lock.
Page 128 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Extract brake fluid from the brake fluid reservoir. – Switch on the extraction function of the brake filling and bleed‐ ing device , e.g. -VAS 5234- .
Page 129 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Use an extraction hose with end part to extract as much brake fluid as possible from the brake fluid reservoir. – Set back switch -2- from -vacuum- down.
Page 130 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Screw the thread plug -1- of the brake filling and bleeding de‐ vice , e.g. -VAS 5234- , onto the brake fluid reservoir. 1 - Thread plug...
Page 131 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Provide a catch pan for used brake fluid. Note Use the tool set for brake bleeding - VAS 6564- to loosen and ♦ tighten. While doing so, pull the bleeder hose through the socket insert with a corresponding hollow adapter piece from this set.
Page 132 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Fit the bleeder hose of the catch pan -A- onto the vent valve of the slave cylinder -arrow-. Gearbox 02S – Fit the bleeder hose of the catch pan onto the vent valve of the slave cylinder -arrow-.
Page 133 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Fit the bleeder hose of the catch pan -arrow- onto the vent valve of the slave cylinder. Continued for all vehicles – Open vent valve and allow approx. 0.15 litres of brake fluid to flow out.
Page 134: Inspecting The Brake Fluid Level
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Fit bleeder hose -1- of catch pan onto the bleeder valve of the rear right wheel. Note Slacken the bleeder valves using the set of tools for brake ♦...
Page 135: Track Rod Ends: Check Play, Fastening And Sealing Flanges
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 WARNING ♦ Brake fluid is poisonous. Also due to its corrosive effect brake fluid must not come into contact with paintwork. ♦ Brake fluid is hygroscopic, i.e. it absorbs moisture from the surrounding air.
Page 136: Inspecting Tyre Tread Depth (Including Spare Wheel) And Entering
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 WARNING When using tyres, observe the local legal regulations. Delivery Inspection: – Inspect the tyre tread and side wall for damage, if necessary remove any foreign bodies from the tyres, such as nails or glass splinters.
Page 137: Tightening Wheel Bolts To Specific Torque
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Position the inspection pin - T40139A- with the bead onto the outer tread of the tyre -arrow-. – Slide the grinder -3- of the inspection pin fully onto the pin -1-.
Page 138 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 WARNING The tyre pressure values indicated on the sticker apply only to the tyres when cold. Do not reduce the higher tyre pressure of warm tyres. If winter tyres are fitted, the relevant tyre pressure should be increased by 0.2 bar/20 kPa.
Page 139 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia II, vehicles up to 30.5. 2010 with engines 1.4l/59 kW MPI; 1.9l/77 kW TDI PD; part number -1Z5 010 484 E- Octavia II, vehicles with engine 1.9 l/77 kW TDI PD - only for cer‐...
Page 140 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia II, vehicles until 07/02/2010 with engines: 1.8l / 118 kW TFSI; 2.0l / 100kW TDI PD; 2.0l / 103kW TDI PD; part number -1Z5 010 651 R- Octavia II, vehicles with engine: 1,8l / 118 kW TFSI;...
Page 141 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia II, vehicles with engine 2.0l/103 kW TDI PD DPF; 2.0l/ 103 kW TDI CR - only for certain countries and equipment; part number -1Z5 010 644 T- Octavia II, vehicles with engine: 2,0l / 147 kW TFSI;...
Page 142 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia II, vehicles with engine 2.0l/147 kW TFSI - only for certain countries and equipment; part number -1Z5 010 645- Octavia II, vehicles with engine 2.0l/125 kW TDI - only for certain countries and equipment;...
Page 143 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia Combi II, vehicles to 06/04/2009 with engine: 1.9l/77 kW TDI PD - only for certain countries and equipment; part number -1Z9 010 644 Q- Octavia Combi II, as of 07.04.2009 vehicles with engine: 1.9l/77 kW TDI PD - only for certain countries and equipment;...
Page 144 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia Combi II; Vehicles with engine: 2.0l / 110 kW FSI; 2.0l / 100, 103 kW TDI PD, part number -1Z9 010 459 Q- Octavia Combi II; Vehicles with engine: 1,8l / 118 kW TFSI; 2.0l / 110kW FSI;...
Page 145 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia Combi II; Vehicles with engine: 2.0l / 103 kW TDI PD; 2.0l / 100kW TDI PD; 2.0l / 103 kW TDI CR - only for some coun‐...
Page 146 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia II 4x4, L&K; part number -1Z9 010 604 H- Octavia Combi II; Vehicles with engine: 2.0l / 147 kW TFSI; part number -1Z9 010 485 K- Octavia Combi II;...
Page 147 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia Combi II Scout; part number -1Z9 010 606 N- Octavia Combi II Scout, Octavia Combi II 4x4 up to 30.05.2010, only for certain countries and equipment; part number -1Z9 010 674 C- Octavia II, vehicles with engine: 1,2 l / 77 kW TFSI;...
Page 148 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia II, vehicles as of 30.5. 2010 with engines 1.4l/59 kW MPI; 1.9l/77 kW TDI PD; part number -1Z5 010 763 G- Octavia II, vehicles up to 30.5. 2010 with engines 1.4l/90 kW TSI;...
Page 149 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia II, vehicles with engines 1.6l/75 kW MPI, only for certain countries and equipment; part number -1Z5 010 697 Q- Octavia II, vehicles with engines: 2.0 l/81 kW TDI CR; 2.0 l/103 kW TDI CR;...
Page 150 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia II; vehicles from 31/05/2010 with engine 2.0l/125 kW TSI; 2.0l/147 kW TFSI; part number -1Z5 010 725 K- Note The tyres 205/55 R16 do not appear on the stickers with tyre pressure information.
Page 151 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia II; vehicles with engine 1.6l/77 kW TDI CR- only for cer‐ tain countries and equipment; part number -1Z5 010 698 E- Octavia II Greenline up to 01.11.2009; part number -1Z5 010 698 Octavia II Greenline as of 01.11.2009 up to 07.11.2011;...
Page 152 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia II Combi, vehicles with engine 1.2l/77 kW TFSI - only for certain countries and equipment; part number -1Z9 010 700 F- Octavia Combi II, vehicles with engine 1.2l/77 kW TFSI, only for certain countries and equipment;...
Page 153 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia Combi II, as of 31.05.2010 vehicles with engine 1.4 l/90 kW TSI; 1.6l/75 kW MPI; part number -1Z9 010 725 T- Octavia Combi II, vehicles with engine 1.4l/90 kW TSI, only for certain countries and equipment;...
Page 154 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia Combi II, to 30/05/2010 vehicles with engines: 1.8 l/112 kW TFSI - only for certain countries and equipment; part number -1Z9 010 697 M- Octavia Combi II, as of 31/05/2010 vehicles with engines: 1.8 l/ 112 kW TFSI - only for certain countries and equipment;...
Page 155 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia Combi II; Vehicles from 31/05/2010 to 07/11/2010 with engine: 1.6l / 77 kW TDI CR - for some countries and equipment also applies from 08/11/2010; part number -1Z9 010 726 Q- Octavia Combi II;...
Page 156 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia Combi II 4x4; Vehicles to 30/05/2010 with engine: 1.8l / 118 kW TSFI; 2.0l / 103kW TDI PD; 2.0l / 103 kW TDI CR, - only for some countries and equipment;...
Page 157 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia Combi II 4x4; Vehicles from 31/01/2011 with engine: 1.8l / 112 kW TSFI; 1.8l / 118kW TSFI; 1.9 l / 77 kW TDI PD; 2.0l / 103kW TDI PD;...
Page 158: Tyre Inspection Display: Basic Setting
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Octavia Combi II Greenline to 01/11/2009; with engine: 1.6l / 77kW TDI CR; part number -1Z9 010 698 C- Octavia Combi II Greenline from 02/11/2009 vehicles with engine: 1.6l/77 kW MPI - only for certain countries and equipment;...
Page 159: Transport Lock: Remove Anti-Lock Components From The Springs Of The Front Axle
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 The tyre inspection display has a warning light in the dash panel insert. ♦ Constant lighting in combination with a warning tone means that a pressure loss was detected. In this case, the tyre pres‐...
Page 160: Breakdown Set
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Press off the anti-lock components -arrow- from the helical spring. 5.12 Breakdown set The breakdown set contains a tyre inflation bottle with sealant in addition to the compressor.
Page 161: Electrical System
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Electrical System ⇒ “6.1 Power windows: check positioning”, page 157 ⇒ “6.2 Electric consumers: check they are functioning”, page 158 ⇒ “6.3 Checking battery”, page 158 ⇒ “6.4 Inspecting proper operation of radio and navigation sys‐...
Page 162: Electric Consumers: Check They Are Functioning
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Check the automatic lift/lower lift mechanism on all the win‐ dows and switch off the ignition. Electric consumers: check they are functioning – Inspect headlights, headlight beam control, fog lights, turn sig‐...
Page 163: Setting Clock
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Check activation of the anti-theft coding on the radio 27) These functions are model specific and are not present on all types of sets. For operation refer to the Owner's Manual for the radio/radio navigation system (RNS).
Page 164: Connect Diagnostic Unit
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Hold the button -A- on the windscreen wiper lever or multi- functional steering wheel pressed for longer than 1 second. Thereby the »MAIN MENU« is shown in the information dis‐...
Page 165: Select Language In The Dash Panel Insert
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Resetting service interval display (SID) with -VAS- WARNING This work sequence cannot be carried out on vehicles, for which no service message or only a pre-warning was displayed on the display of the dash panel insert.
Page 166: Changing The Code Of The Service Intervals
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Connect the vehicle diagnosis, measurement and information system -VAS- with corresponding diagnostic cable ⇒ Vehicle diagnostic tester. Connect the diagnostic unit to the diagnostic connector -VAS- .
Page 167: Inspecting Headlight Beam Setting And Adjusting If Necessary
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 WARNING Note the following conditions when coding the service inter‐ vals: Vehicles up to MY 2012 Vehicles with QG1 by default can be recoded to QG2 under the following conditions: •...
Page 168 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 and legislation of the relevant country ⇒ Owner's Manual for the headlight beam setting device . Test and setting conditions • Tyre pressure o.k. • Lenses must neither be damaged nor soiled.
Page 169: Check For Proper Operation Of Automatic Light
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Caution The inclination value is marked on the top of the headlight housing. The headlights must be set to this value. The inclination value in “%” does not have a minus symbol.
Page 170: Check The Operation Of The Dynamic Cornering Light
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 The headlights must go off. Note The headlights go off approx. 4 -5 seconds after uncovering the sensor for rain and light detection. 6.12 Check the operation of the dynamic cor‐...
Page 171 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Valid for RS and Scout vehicles up to MY 09 and other vehicles up to MY 08 and Tour vehicles Left low beam (right low beam in mirror image)
Page 172: Adjusting The Fog Light
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 6.14 Adjusting the fog light Note The headlight setting change is a repair measure. ♦ Headlight adjustment is charged separately. ♦ Inclination value: The inclination is -2.2 %.
Page 173: Replacing The Own Power Supply Of The Alarm System
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Adjust the light with a screwdriver with socket extension or with a socket wrench SW 6 by turning the screw -1-. For RS vehicles as of MY 10 Left fog light (right fog light in mirror image) –...
Page 174: Switch Off Battery Transport Mode
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – By turning the regulators -1- and -2- adjust the temperature to 22 °C for both halves of the vehicle. – Press the button -3- for automatic operation. On the button -3- the warning light comes on.
Page 175: Body
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Body ⇒ “7.1 Check underbody protection and body paintwork for dam‐ age (Inspection service)”, page 171 ⇒ “7.2 Checking body paintwork and underbody protection for damage (before sale)”, page 172 ⇒...
Page 176: Checking Body Paintwork And Underbody Protection For Damage (Before Sale)
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Checking body paintwork and under‐ body protection for damage (before sale) Scope of testing applies to: Pre-Delivery Inspection -PDI- (Export) Pre-sales Inspection - domestic (Czech Republic) Delivery Inspection (Export)
Page 177: Windscreen Wiper And Washer System: Check Functioning Properly
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Windscreen wiper and washer system: check functioning properly Inspecting setting of nozzles of windscreen washer system, ad‐ justing nozzles if necessary: The windscreen washer system is set by the manufacturer and can be subsequently altered -arrow-.
Page 178 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Check the position of the wiper blades so that these blades are aligned with the markings -1- on the windscreen. Note The tolerance between wiper blade and marking -1- is ±3 mm.
Page 179: Sliding Roof: Clean And Lubricate Runners
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Adjust the windscreen wiper arm at a distance -a- of approx. 35 mm from the lower edge of the rear window. The specified tightening torque for the windscreen wiper nut is 8 –...
Page 180: Door Locks, Locking Buttons And Child Lock: Check Functioning Correctly
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Door locks, locking buttons and child lock: check functioning correctly Door locks and locking buttons: – Unlock and lock the driver and front passenger doors. Check whether the locking buttons move up and down when this is done.
Page 181: Affix Vehicle Data Sticker
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Push back the catch of the dust filter -arrows-. – Remove filter element -1-. Installing: Installation is carried out in the reverse order. Affix vehicle data sticker –...
Page 182: Inspect Original Trailer Coupling Device
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Turn the key switch for the front passenger airbag with the ignition key into the position “OFF” -2-. When the ignition is switched on the airbag warning light lights up for approximately 4 seconds.
Page 183 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Inspect the condition of the trailer arm – Inspect the rotation of the operating lever. If the operating lever is difficult to turn or does not turn at all, the jamming eccentric in the trailer arm housing must be cleaned and treated with lubricant for trailer coupling device from the ⇒...
Page 184: Front Flap Lock: Lubricate
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 WARNING If one of the work steps cannot be performed, the trailer cou‐ pling device is defective and must not be operated. The fault must be determined and damaged parts must be replaced (re‐...
Page 185: Exhaust-Emission Analysis
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Exhaust-emission analysis Note The exhaust-emission analysis must be carried out according to the valid national legislation of the particular country. ⇒ “8.1 Exhaust-Emission Analysis on Models with Petrol En‐...
Page 186 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 emissions warning lamp in the dashpanel insert does not dis‐ play an error. • If the readiness code was not generated, it will need to be generated. The best way to do this is via a test drive or using the vehicle diagnosis tester.
Page 187: Test Values For Exhaust-Emission Analysis On Petrol Engines
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Note The exhaust gas probe must be fully inserted into the exhaust tailpipe (do not insert into the suction tube)! – Start the engine, allow it to warm up to the operating temper‐...
Page 188 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Engine codes Engine temperature min. 80 °C min. 80 °C min. 80 °C Catalyst warming-up time 2 min. at 2500 rpm 2 min. at 2500 rpm 2 min. at 2500 rpm...
Page 189 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Engine codes BSE/BSF Lambda probe version Broadband probe Broadband probe Broadband probe Engine codes Engine temperature min. 80 °C min. 80 °C min. 80 °C Catalyst warming-up time 2 min.
Page 190 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Engine codes CDAA CCZA CDAB Recommended increased idling speed (rpm) 2300 - 4500 2300 - 4500 2300 - 4500 Lambda value when engine is running at fast idling 0.97 - 1.03...
Page 191: Exhaust-Emission Analysis On Models With Diesel Engines
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Note All tubes and plug connections, which had been removed or dis‐ connected for the test and adjustment, must be correctly re- inserted or connected. Technical data of spark plugs ⇒...
Page 192: Test Values For Exhaust-Emission Analysis On Diesel Engines
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 tem or components has not yet been tested while the vehicle is moving. • No fault from the exhaust-related systems is stored in event memory (the exhaust emissions warning lamp in the dash panel insert does not indicate a fault) –...
Page 193 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Note Engine temperature: above an engine temperature of min. 60 °C, heat the engine to min. 80 °C by accelerating 2 to 10 times freely up to governed speed.
Page 194 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Engine codes up to 03/2006 as of 03/2006 Recommended idling speed (rpm) 760 - 960 760 - 960 800 - 1000 Governed speed (rpm) 4800 - 5200 4600 - 5200 4650 - 5050 Soot emission max.
Page 195 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Engine codes Governed speed (rpm) 2800 - 3200 2800 - 3200 2800 - 3200 (with clutch guard deactivation) ⇒ page 190 Governed speed (rpm) 4650 - 5050 5000 - 5400 4800 - 5200 Soot emission max.
Page 196 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 An example arrangement of PR numbers on the vehicle data sticker -arrow-. Note The standard position of the PR number on the vehicle data ♦ sticker is in the area -arrow-.
Page 197 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Note Engine temperature: above an engine temperature of min. 60 °C, heat the engine to min. 80 °C by accelerating 2 to 10 times freely up to governed speed.
Page 198 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Engine codes CLCB CFHF Governed speed (rpm) 2300 - 2700 2300 - 2700 Soot emission max. opacity value (1/m) - homologation value Probe no. Measurement mode Measurement time slice 0.5 s...
Page 199 Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 If actual values deviate from set values: perform repair and repeat the exhaust-emission analysis. An example arrangement of PR numbers on the vehicle data sticker -arrow-. Note The standard position of the PR number on the vehicle data ♦...
Page 200: Miscellaneous
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 Miscellaneous ⇒ “9.1 Tow starting/Towing”, page 196 ⇒ “9.2 Road test”, page 197 ⇒ “9.3 Raise vehicle”, page 198 Tow starting/Towing Note A towing rope or towing bar must only be fitted to the appro‐...
Page 201: Road Test
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Screw in the towing lug -1- by hand while turning it to the left in -direction of arrow- up to the stop. Rear: – Unclip cover in rear bumper.
Page 202: Raise Vehicle
Octavia II 2004 ➤ , Octavia II 2010 ➤ Maintenance - Edition 01.2018 – Inspect the lever position and smooth operation of the gear‐ shifts. – Inspect the driving behaviour of the clutch as well as the pedal force and smell.

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