Skoda II 2004 Workshop Manual
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Skoda II 2004 Workshop Manual

Skoda II 2004 Workshop Manual

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Service
Workshop Manual
Octavia II 2004 ➤
Octavia II 2010 ➤
Octavia III 2013 ➤
Octavia III 2014 ➤
Gearbox 0AF
Edition 06.2022
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.
Service Department. Technical Information

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  • Page 1 Service Workshop Manual Octavia II 2004 ➤ Octavia II 2010 ➤ Octavia III 2013 ➤ Octavia III 2014 ➤ Gearbox 0AF Edition 06.2022 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
  • Page 2 Service List of Workshop Manual Repair Groups R e p a i r G r o u p 00 - Technical data 30 - Clutch 34 - Controls, housing 35 - Gears, shafts 39 - Final drive - differential Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.

  • Page 3: Table Of Contents

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Contents 00 - Technical data ........... .
  • Page 4 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Repairing shift mechanism ..........135 Setting the shift mechanism .

  • Page 5: Technical Data

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 00 – Technical data Safety instructions (SRL002000; Edition 06.2022) ⇒ p1.1 recautions when working on vehicles with start-stop sys‐...

  • Page 6: General Safety Instructions

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 General safety instructions Caution Risk of destruction of the electronic components when dis‐ connecting the battery. • Observe actions for disconnecting the battery ⇒ Electri‐...

  • Page 7: Identification

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Identification ⇒ i2.1 dentification”, page 3 Gearbox identification Location on the gearbox Identification characters and production date -arrow 1-.
  • Page 8 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Additional data provides information about the production facili‐ Note The gearbox identification characters also appear on the vehi‐ cle data sticker.

  • Page 9: Repair Instructions

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Repair instructions ⇒ o3.1 f cleanliness”, page 5 ⇒ n3.2 otes”, page 5 ⇒ c3.3 orrosion”, page 15 ⇒ a3.4 nd sealing rings”, page 15 ⇒...
  • Page 10 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ When installing mounts as well as waxed components, the contact surfaces must be cleaned. Contact surfaces must be free of wax and grease.
  • Page 11 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Clutch control, clutch ♦ If the slave cylinder with connected hydraulic line is re‐ moved, do not depress the clutch pedal. Otherwise the tap‐...
  • Page 12 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Gas-Powered Repair Guide - General Information must be observed. Workflow for using power screwdrivers – Insert screws and nuts by hand.
  • Page 13 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Synchro-rings ♦ These are not interchangeable. When reusing synchro-rings, always fit to the same synchromeshed gear. ♦ Check for wear and replace if necessary.
  • Page 14 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 To ensure flawless and successful gearbox repairs, the greatest care and cleanliness as well as the use of good and proper tools are essential.
  • Page 15 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Replace the clamping sleeves after removal. Fitting position: Slot -A- sits along power flow -arrow-. Clutch control, clutch ♦...
  • Page 16 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Unscrewing fastening screws and nuts with a power screwdriver is generally permitted. Screwing in screws and nuts with a power screwdriver is permit‐...
  • Page 17 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Check for burrs and damage. ♦ Install only flawless shims. Synchro-rings ♦ These are not interchangeable. When reusing synchro-rings, always fit to the same synchromeshed gear.
  • Page 18 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Note installation position. Shifting gears (output gears) and sliding sleeves ♦ Check cone of the synchromesh gear for scoring and signs of abnormal wear.

  • Page 19: Contact Corrosion

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 -C- Worn longitudinal internal serration on the sliding sleeve. Undamaged sliding sleeves for comparison. -D- Undamaged longitudinal internal serration on the sliding sleeve.

  • Page 20: Screws, Nuts

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ The open side of the sealing rings faces the sealing fluid. ♦ Press in new gasket ring in such a way that the sealing lip is not located on the same point as the sealing lip of the old gasket ring (use tolerance for insertion depth).

  • Page 21: Technical Data

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Technical data ⇒ c4.1 apacity”, page 17 ⇒ g4.2 earbox - engine”, page 17 ⇒ o4.3 f gear ratios”, page 17...
  • Page 22 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 i total = total ratio = i G x i A = 0.717 x 2.917 = 2.091 1) Z 1 = No. of teeth on driving gear, Z 2 = No. of teeth on driven gear Protected by copyright.

  • Page 23: Overview Of Transmission System

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Overview of Transmission System ⇒ o5.1 f power transmission - front-wheel drive”, page 19 Overview of power transmission - front-wheel drive Note The arrow shows the direction of travel.

  • Page 24: Electrical Components

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Electrical components ⇒ l6.1 ocation summary - electrical components”, page 20 Fitting location summary - electrical components 1 - Reversing light switch -F4- ❑...
  • Page 25 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Removing and installing clutch position sender -G476- ⇒ a1.15 nd installing clutch position senderG476”, page 82 Gearbox with start-stop system –...

  • Page 26: Clutch

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 30 – Clutch Clutch operation ⇒ l1.1 ocation overview - clutch control”, page 22 ⇒ o1.2 f components - Foot controls”, page 24 ⇒...
  • Page 27 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ⇒ o1.2 f components - Foot controls”, page 24 ⇒ o1.3 verview - clutch hy‐ draulics”, page 28 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.

  • Page 28: Summary Of Components - Foot Controls

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ⇒ o1.2 f components - Foot controls”, page 24 II - ⇒ o1.3 verview - clutch hy‐ draulics”, page 28 Protected by copyright.
  • Page 29 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Front wall ❑ with mount for bracket 2 - Seal ❑ between bracket and front wall ❑ self-adhesive ❑...
  • Page 30 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ❑ self-locking ❑ for bracket on front wall ❑ Replace after removal 16 - 25 Nm ❑ Replace after removal 17 - Stop ❑...
  • Page 31 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Master cylinder ❑ Removing and instal‐ ling ⇒ a1.10 nd instal‐ ling the master cylin‐ der”, page 62 2 - Bushing ❑...

  • Page 32: Assembly Overview - Clutch Hydraulics

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 11 - Return spring ❑ installed according to the type ❑ Removing and installing ⇒ a1.7 nd install the return spring”, page 43 ❑...
  • Page 33 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Brake fluid reservoir ❑ Check for leaks ⇒ t1.14 he master and slave cylinder”, page 2 - Spring strap clamp ❑...
  • Page 34 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ❑ do not interchange, O-rings (Pos. 11 and Pos. 12) are different ⇒ page 30 ❑ Replace after removal ❑...
  • Page 35 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Gaskets -2- must be present on the return hose. ♦ Do not use a hose clamp. 1.3.2 Summary of components - clutch hydraulics, Octavia III Protected by copyright.
  • Page 36 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Screw ❑ 2 pieces ❑ 20 Nm 2 - Vent valve ❑ Bleeding the clutch control ⇒ t1.13 he clutch control”, page...
  • Page 37 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 14 - Slave cylinder ❑ Removing and installing ⇒ a1.11 nd installing the slave cylinder”, page 66 Disconnect the cables for the clutch control and connect Disconnect –...

  • Page 38: Assembly Overview - Clutch Release Mechanism

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Position Material of line connection Line connection with shoulder -arrow 2- Line connection with shoulder -arrow 2- and cir‐...

  • Page 39: Removing And Installing Clutch Pedal

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Removing and installing clutch pedal ⇒ a1.5.1 nd installing clutch pedal, Octavia II”, page 35 ⇒ a1.5.2 nd installing clutch pedal, Octavia III”, page 38 1.5.1...
  • Page 40 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Swivel clutch pedal forwards slightly, and remove retractor spring -4- from the bearing bracket. – Release support of actuating rod of master cylinder with the Protected by copyright.
  • Page 41 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Press support into the clutch pedal until it audibly clicks into place. – Insert retractor spring from above into the bearing bracket and while doing so hold the spring end in the fitting position using the release tool-T10178-.
  • Page 42 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Tightening torques and summaries of components Note Replace bolts / nuts that are tightened at an angle of rotation, as well as replacement components after removal.
  • Page 43 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Remove the bearing bolt for the clutch pedal as follows: -1- - Socket wrench (SW 14) Left-hand drive Instead of the socket wrench (SW 14) you can also use an Allen key (SW 14).

  • Page 44: Removing And Installing The Over-Centre Helper Spring

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Install retractor spring ⇒ a1.7 nd install the return spring”, page 43 or over-centre helper spring ⇒ a1.6 nd installing the over-centre helper spring”, page 40...
  • Page 45 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Remove data bus diagnostic interface -J533- -1- from brack‐ et ⇒ Electrical System; Rep. gr. 97; Control units; Summary of components - data bus diagnostic interface and push to the side.
  • Page 46 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – If present, unhook the tension spring -1- and remove, while doing so pull the clutch pedal in -direction of arrow A-.

  • Page 47: Remove And Install The Return Spring

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Insert the bolt -1- into the mount -2- of the carrier. – Insert the bearing -3- into the mount -4- for the clutch pedal.
  • Page 48 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Release tool -T10178- Removing – Push the driver seat as far as possible towards the rear and position the steering wheel in the highest position.
  • Page 49 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Note The clutch pedal remains hanging on the actuating rod of the clutch master cylinder. – Swivel clutch pedal slightly downwards and remove retractor spring -4- from the bearing bracket.
  • Page 50 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Install lower part of the dash panel insert on the driver's side ⇒ Body Work; Rep. gr. 70.
  • Page 51 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Remove data bus diagnostic interface -J533- -1- from brack‐ et ⇒ Electrical System; Rep. gr. 97; Control units; Summary of components - data bus diagnostic interface and push to the side.
  • Page 52 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Swivel the clutch pedal in -direction of arrow-, unhook and remove retractor spring -1-. Installation Installation is performed in the reverse order, while paying at‐...
  • Page 53 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • Sliding sleeve in areas of bearing -A- for retractor spring • Peg -B- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted •...

  • Page 54: Removing And Installing Bearing Bush

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Vehicles without knee airbag – Connect the battery ⇒ Electrical system; Rep. gr. 27; Bat‐ tery; Disconnect and connect battery.

  • Page 55: Removing And Installing The Bearing Bracket

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Turn the master cylinder tappet so that the recesses -1- and bolt -2- are visible. The recesses -1- and bolt -2- are facing the same direction.
  • Page 56 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Screw plug set -VAS 6122- ♦ Brake filling and bleeding device -VAS 6860- or -VAS 5234- or -VAS 761 003- Removing –...
  • Page 57 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Pull off return hose -3- from the clutch master cylinder. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
  • Page 58 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Continued for all versions – Unlock locking clip -2- with a screwdriver and detach tube- hose line -1- at master cylinder.
  • Page 59 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Unscrew the nuts -2-. – Remove bracket -1-. Installation Installation is carried out in the reverse order. When installing, observe the following: •...
  • Page 60 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – For testing pull on the tube-hose line. – Bleed the clutch control ⇒ t1.13 he clutch control”, page –...
  • Page 61 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Closing tool -T10249- ♦ Screw plug set -VAS 6122- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
  • Page 62 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Continued for all versions Caution Risk of brake fluid escaping. During the following work, ensure that no brake fluid lands on longitudinal member or gearbox.
  • Page 63 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Pull out safety clip -1- on master cylinder and disconnect tube-hose line (depending on equipment with frequency modulator) -2-.
  • Page 64 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Remove data bus diagnostic interface -J533- -1- from brack‐ et ⇒ Electrical System; Rep. gr. 97; Control units; Summary of components - data bus diagnostic interface and push to the side.
  • Page 65 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Unscrew nuts -arrows- and remove carrier -1-. Installation Installation is performed in the reverse order, while paying at‐...

  • Page 66: Removing And Installing The Master Cylinder

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Right-hand drive – If present, coil the heat-protection matting in the sequence -1, 2 and 3- around the cable.
  • Page 67 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Pliers -T10005- Removing • Before the master cylinder is replaced due to a fault, first of all carry out the test in the Targeted fault finding ⇒ Vehicle diagnostic tester.
  • Page 68 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Length of spacer = approx. 40 mm – Release release pin -B- and pull master cylinder out of bracket -arrow 1- and -arrow 2-.
  • Page 69 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Length of spacer = approx. 40 mm – Lock master cylinder at bracket -arrow 1- and -arrow 2-.

  • Page 70: Removing And Installing The Slave Cylinder

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Remove master cylinder -1-. Installation Installation is performed in the reverse order, while paying at‐ tention to the following: Replace carrier bolt after removal.
  • Page 71 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Note If the slave cylinder must be replaced due to a predeter‐ ♦ mined fault, first of all check the hydraulic clutch control ⇒...
  • Page 72 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Remove relay lever together with cable lock ⇒ s1.7 hift mechanism”, page 135 Continued for all vehicles – Remove the gearshift lever -A-, for this step unscrew nut -arrow 4-.
  • Page 73 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Installation Installation is carried out in the reverse order. When installing, observe the following: – Grease tappet head with grease -G 000 100-.
  • Page 74 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Hose clamp -3094- ♦ Screw plug set -VAS 6122- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
  • Page 75 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Caution Risk of brake fluid escaping. When performing the following work, make sure no brake fluid comes into contact with the gearbox.

  • Page 76: Removing And Installing Cables For Clutch Control

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • Insert sealing ring wetted with brake fluid. • Ensure correct fit of the sealing ring -1- in the groove -arrow 2-.
  • Page 77 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Closing tool -T10249- ♦ Screw plug set -VAS 6122- ♦ Brake filling and bleeding device -VAS 6860- or -VAS 5234-...
  • Page 78 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Disconnect – Unlock the clip -3- with a screwdriver and disconnect the tube-hose line -1- from the connection -4-.
  • Page 79 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Remove battery and battery tray ⇒ Electrical system; Rep. gr. 27; Battery; Removing and installing battery tray. Right-hand drive A heat-protection matting is installed in combination with certain engines.
  • Page 80 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Pull out safety clip -1- on master cylinder and disconnect tube-hose line (depending on equipment with frequency modulator) -2-.

  • Page 81: Bleeding The Clutch Control

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – To test the correct connection pull on the pipeline. Right-hand drive – If it exists, secure the heat protection mat at positions -1, 2 and 3-.
  • Page 82 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Note When performing the following work. make sure that no ♦ brake fluid comes into contact with the frame side rail or the gearbox.
  • Page 83 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Brake filling and bleeding device -VAS 6860- or -VAS 5234- or -VAS 761 003- Note The system must be bled after performing work on the hy‐...

  • Page 84: Checking The Master And Slave Cylinder

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Bring the clutch pedal in home position. – Connect the brake filling and bleeding device. – Fit on bleeder hose and connect to pressure hose of drip bottle.
  • Page 85 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • If the over-centre helper spring or the retractor spring is loud, replace the affected component. Clutch pedal remains on the floor when engaging the clutch...

  • Page 86: Removing And Installing Clutch Position Sender G476

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1.15 Removing and installing clutch position sender -G476- ⇒ a1.15.1 nd installing clutch position senderG476, Octavia II”, page 82 ⇒...
  • Page 87 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Note When performing the following work. make sure that no brake fluid comes into contact with the frame side rail or the gearbox.
  • Page 88 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Unlock locking clip -2- with a screwdriver and detach tube- hose line -1- at master cylinder. – Clip off clutch position sender -G476- at master cylinder -arrow- and remove with attached connector -4-.

  • Page 89: Repairing The Clutch Release Mechanism

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1.15.2 Removing and installing clutch position sender -G476-, Octavia III Removing – Push the driver seat as far as possible towards the rear.
  • Page 90 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • Gearbox removed ⇒ t2.2 he gearbox”, page 165 Removing and installing clutch release lever -A- with release bearing and guide sleeve –...
  • Page 91 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – To install, press the release bearing -A- into the clutch re‐ lease lever until the catch pegs -arrows- lock into position.

  • Page 92: Clutch

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Clutch ⇒ o2.1 verview - clutch”, page 88 ⇒ a2.2 nd installing clutch”, page 92 Assembly overview - clutch ⇒...
  • Page 93 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Dual-mass flywheel ❑ Assignment ⇒ ETKA - Electronic Catalogue of Original Parts. ❑ removing and installing ⇒ Rep. gr. 13; Cylin‐...
  • Page 94 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Dual-mass flywheel ❑ Assignment ⇒ ETKA - Electronic Catalogue of Original Parts. ❑ make sure the centring pins are correctly fitted ❑...
  • Page 95 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Flywheel ❑ Assignment ⇒ ETKA - Electronic Catalogue of Original Parts. ❑ make sure the centring pins are correctly fitted ❑...

  • Page 96: Removing And Installing Clutch

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Removing and installing clutch ⇒ a2.2.1 nd install clutch – clutch with dual-mass flywheel Sachs”, page 92 ⇒ a2.2.2 nd install clutch – clutch with dual-mass flywheel Luk”, page 97 ⇒...
  • Page 97 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Loosen all screws one after the other crosswise in steps till 90° until the clutch pressure plate releases.
  • Page 98 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • Check whether the dowel sleeves for centring the gearbox are present in the cylinder block, insert if necessary.
  • Page 99 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • The springs in the figure item -1- are OK. Slight offsets in the outdoor area show the standard condition.
  • Page 100 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Attach pressure plate with clutch disc to the centring pins. – Centre the clutch disc using the centring mandrel -3190A--2-.
  • Page 101 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Installing the gearbox ⇒ t2.3 he gearbox”, page 184 Tightening torques and summaries of components Note Replace bolts / nuts that are tightened at an angle of rotation, as well as replacement components after removal.
  • Page 102 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Loosen all screws one after the other crosswise in steps till 90° until the clutch pressure plate releases.
  • Page 103 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • Legend “side of gearbox” points to the gearbox. Check the extremities of the membrane spring Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
  • Page 104 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • The springs in the figure item -1- are OK. Slight offsets in the outdoor area show the standard condition.
  • Page 105 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Attach pressure plate with clutch disc to the centring pins. – Centre the clutch disc using the centring mandrel -3190A--2-.
  • Page 106 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Pressure plate to flywheel ⇒ v2.1.2 iew – clutch with dual- mass flywheel Luk”, page 89 2.2.3 Removing and installing clutch – clutch...
  • Page 107 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Loosen all screws one after the other crosswise in steps till 90° until the clutch pressure plate releases.
  • Page 108 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • Legend “side of gearbox” points to the gearbox. Check the extremities of the membrane spring • Wear is allowed up to half the membrane spring thickness -arrow-.
  • Page 109 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 I - Tension springs o.k. II - Tension springs damaged • Slight bends in the external area -arrow A- are part of the standard condition •...
  • Page 110 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Attach pressure plate with clutch disc to the centring pins. – Centre the clutch disc using the centring mandrel -3190A--2-.

  • Page 111: Controls, Housing

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 34 – Controls, housing Shift mechanism ⇒ p1.1 osition - shift mechanism”, page 107 ⇒ o1.2 f components - gearshift knob and cover”, page 108 ⇒...

  • Page 112: Summary Of Components - Gearshift Knob And Cover

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 A - Shift cable B - Selector cable C - Heat shield ❑ Remove before remov‐ ing selector mechanism...
  • Page 113 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Gearshift knob ❑ with collar ❑ The gearshift knob and collar can be separated from each other (when...

  • Page 114: Summary Of Components - Shift Lever And Shift Housing

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Gearshift knob ❑ Removing and instal‐ ling ⇒ a1.5 nd installing gearshift knob”, page ❑ with collar ❑...
  • Page 115 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Circlip ❑ Removing and instal‐ ling ⇒ page 112 2 - Bushing 3 - Pressure spring 4 - Bushing...
  • Page 116 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ❑ 4 pieces ❑ Tightening torques: ♦ M8: 25 Nm ♦ M6: 8 Nm 27 - Bushing ❑ fits in one position only 28 - Circlip ❑...
  • Page 117 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Note Do not twist bush when pressing down. ♦ Mounting slot in shift lever for lock washer must be visible.
  • Page 118 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Cover ❑ bend up tabs for re‐ moving ❑ Replace after removal 2 - Seal ❑ Replace after removal...
  • Page 119 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ M8: 25 Nm ♦ M6: 8 Nm 17 - Seal ❑ between shift housing and body ❑ self-adhesive 18 - Shift housing ❑...
  • Page 120 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Gearshift unit ❑ Summary of compo‐ nents ⇒ o4.4 f compo‐ nents - Gearshift unit”, page 194 ❑...

  • Page 121: Summary Of Components - Control Cables

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 10 - Selector cable ❑ connected with cable end-piece for selector cable 11 - Shift cable ❑ connected with cable end-piece for gear selector cable 12 - Nut ❑...
  • Page 122 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Shift cable ❑ connect with cable lock (Pos. 11) ❑ Fitting position ⇒ p1.1 osition - shift mechanism”, page 107...
  • Page 123 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ❑ as of 06.2007 it is fitted together with plastic relay lever ❑ remove from plastic relay lever ⇒ s1.7 hift mechanism”, page 135 11 - Cable lock ❑...
  • Page 124 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Shift cable ❑ connect with cable lock (Pos. 11) ❑ Fitting position ⇒ p1.1 osition - shift mechanism”, page 107...

  • Page 125: Removing And Installing Gearshift Knob

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 11 - Cable lock ❑ for shift cable to gearbox shift lever ❑ do not interchange, cable locks for selector cable at relay lever and for shift cable at gearshift lever are different, assignment ⇒...
  • Page 126 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Pull collar upwards, inside out over gearshift knob. – Open clamp -arrow- and pull off gearshift knob together with the collar.
  • Page 127 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Note The gearshift knob can be removed in two ways, depending on the purpose for carrying out the removal.

  • Page 128: Removing And Installing Selector Mechanism

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Open clamp -arrow- and pull off gearshift knob together with the collar. Installation Installation is performed in the reverse order, while paying at‐...
  • Page 129 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Open clamp -arrow- and pull off gearshift knob together with the collar. – If present. detach the noise insulation.
  • Page 130 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Metal relay lever – Remove circlip -4- for selector cable from relay lever -2-. – Remove selector cable and shift cable from the studs.
  • Page 131 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – If present, remove the sound dampening system ⇒ Body work; Rep. gr. 50. – Remove underbody cover on right and left -arrows-.
  • Page 132 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Swivel shift housing down and remove with control cables. Installation Installation is carried out in the reverse order. When installing,...
  • Page 133 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Replace clamp -arrow- ⇒ Electronic Catalogue of Original Parts. – Assemble exhaust system free of stress and attach tunnel bridges ⇒...
  • Page 134 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Engine and gearbox jack -VAS 6931- Removing – Remove the battery with battery tray ⇒ Electrical system; Rep. gr. 27; Battery; Removing and installing battery tray.
  • Page 135 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Note The cable pulls and the cable pull abutment form one com‐ ♦ ponent together with the switch housing.
  • Page 136 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Note By unscrewing the nuts -arrows- the shift housing is re‐ ♦ leased. The housing is lowered and placed on the heat shield for the centre tunnel.
  • Page 137 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Detach the rear section of the exhaust system -1- from the retaining strap -arrow- and place it on the prepared en‐...
  • Page 138 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • The shift cables must be routed in the recess provided in the heat shield -3-. • Shift cables are help in the correct position on the heat pro‐...

  • Page 139: Repairing Shift Mechanism

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Assemble exhaust system and align free of stress ⇒ Rep. gr. 26; Exhaust pipes/silencers. – Install the tunnel cross-piece ⇒ External body repairs; Rep.
  • Page 140 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 The holes in the cable end-pieces have different diameters. Cable lock Dimension “a” 1 - as of 06.2006 - Shift cable at gearbox shift 8.5 mm...
  • Page 141 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Gearbox shift lever with balancing weight 2 - Relay lever is inserted over the sliding shoe -arrow- into the sliding rail of the gearbox shift lever Removing and installing plastic relay lever as of 06.2007...
  • Page 142 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 The relay lever is secured with a catch -arrow 1- on the gear‐ shift cover – Carefully press the catch -arrow 1- up to the stop towards the bottom.
  • Page 143 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 The relay lever is secured with a clip -arrow°1- on the gearshift cover – Remove the clip -arrow 1- from the opening in the relay lever.
  • Page 144 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • Relay lever removed. – Insert a flat-blade screwdriver -A- between bush -B- and relay lever. Press on cable lock Protected by copyright.
  • Page 145 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 The holes in the cable end-pieces have different diameters. Cable lock Dimension “a” -1- Shift cable at gearbox shift lever 8.5 mm...
  • Page 146 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • Apply grease to guide rail -B- of gearbox selector lever in which the shoe of the relay lever engages.
  • Page 147 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Press the safety mechanism on the cable lock for the se‐ lector cable forwards in the -direction of the arrow 1- until...
  • Page 148 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Secure the relay lever with a clip -arrow 1- (⇒ previous fig‐ ure). Note Ensure proper engagement of clip.

  • Page 149: Setting The Shift Mechanism

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • Pay attention to secure catch. Setting the shift mechanism ⇒ s1.8.1 hift mechanism, Octavia II”, page 145 ⇒ s1.8.2 hift mechanism, Octavia IlI”, page 147 1.8.1...
  • Page 150 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Press down the gearshift shaft in -direction of arrow 1-. – When pressing down the gearshift shaft turn angle lever -A- in -direction of arrow 2- and at the same time press it in carefully until it locks into the gearshift shaft.
  • Page 151 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 The spring pushes the locking mechanism into the initial posi‐ tion. – Turn the angle lever -A- back to the initial position -in direction of arrow-.
  • Page 152 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Rig pin -T10027A- – Remove battery and battery tray ⇒ Electrical system; Rep. gr. 27; Battery; Removing and installing battery tray.
  • Page 153 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Press the locking lever -A- inwards and simultaneously in -direction of the arrow 2- until it clicks into the gearshift shaft.
  • Page 154 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • The shift lever is locked with the locking pin -T10027A- -A-. • The force of the seat belt is transmitted to the shift lever. It is then pressed and held in the 1st and 2nd gear gate-arrow-.

  • Page 155: Inspecting The Gearshift Mechanism

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Install shift lever collar ⇒ a1.5 nd installing gearshift knob”, page 121 – Inspect gearshift mechanism ⇒ t1.9 he gearshift mecha‐...
  • Page 156 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Remove gasket ring. Vehicles up to 10/2006 – Remove circlips -1,2,3,4- and remove shift cable and selec‐ tor cable from shift housing.
  • Page 157 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Slide sliding sleeve forwards up to the stop -arrow 1-. – Turn sliding sleeve to the right up to the stop -arrow 2- until it locks in place.

  • Page 158: Dismantling And Assembling Selector Mechanism

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Press shift cable and selector cable onto gearshift lever and relay lever into shift housing (lock washers -1 and 4- are no longer available).
  • Page 159 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Remove gasket ring. – Remove lock washers -2 and 3- (lock washers -1 and 4- are no longer available), selector cable and shift cable must be levered off from the gearshift lever or relay lever e.g.
  • Page 160 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Press the catches of the bearing shell -arrows- e.g. with a screwdriver in -direction of arrow- (the catch can break off).
  • Page 161 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Now pull up the shift lever guide as far as the stop and pull the ball stud out of the selector angle plate -direction of arrow 2-.
  • Page 162 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • The stud -arrow 1- is still located in the recess of the shift housing. – Turn shift lever guide in -direction of arrow 2-, until the ball stud -A- is above the recess of the shift housing.
  • Page 163 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Note To provide a clearer illustration, the selector angle plate is only partially illustrated. – Carefully remove shift housing with shift lever guide from the insert base -T10083-.
  • Page 164 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Lift the upper leg -A- of the pressure spring over the stud of the selector angle plate. •...

  • Page 165: Replacing The Sealing Ring For The Gearshift Shaft

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1.12 Replacing the sealing ring for the gear‐ shift shaft Special tools and workshop equipment required ♦ Extractor tool -T20143/1- ♦...
  • Page 166 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Fill space between sealing lip and dust lip -arrow- with seal‐ ing grease -G 052 128 A1-. – Use pipe section -VW423- to drive in sealing ring -A- up to the stop.

  • Page 167: Removing And Installing The Gearbox

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Removing and installing the gearbox ⇒ t2.1 orques for gearbox”, page 163 ⇒ t2.2 he gearbox”, page 165 ⇒ t2.3 he gearbox”, page 184 Tightening torques for gearbox ⇒...
  • Page 168 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Position Screw Pieces M12 x 60 M12 x 135 M12 x 150 M12 x 80 M10 x 50 Dowel sleeves for center‐...

  • Page 169: Removing The Gearbox

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 2.1.2 Tightening torques for gearbox, Octa‐ via III Vehicles with 1.2 l / 63; 77 kW TSI engines Position...
  • Page 170 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Hook -10-222A/10- ♦ Gearbox mount -3282- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
  • Page 171 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Engine and gearbox jack -VAS 6931- – Remove engine cover engine ⇒ Engine; Rep. gr. 10 Note All cable straps that are detached or cut when removing ♦...
  • Page 172 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Note Always replace circlips. Plastic relay lever • In order to avoid damage to the selector cable. the cable lock must be separated from the selector cable before re‐...
  • Page 173 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Tie up shift cable and selector cable. – Disconnect the tube-hose line -A- from bracket -B- on the gearbox.
  • Page 174 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Assemble the interceptor together with the other elements as shown in the figure. A - Hook -10-222A/10- B - Interception device -T30099A- or -T30099- with -T30099/1- C - Thrust plate -T30099/1- –...
  • Page 175 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Unscrew nut -1- and lay aside line holder -2- together with the line. – Remove starter ⇒ Electrical System; Rep. gr. 27.
  • Page 176 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Note In combination with several engines, the engine/gearbox con‐ necting screw is located below the right flange shaft. – Remove small cover plate -A- for flywheel (if present).
  • Page 177 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Instead of the receiving element -C- , screw in a bolt -3282/45-. – Position the engine/gearbox jack below the vehicle. The ar‐...
  • Page 178 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – For vehicles with metal oil pan, the cover plate -arrows- in the area of engine oil pan must be removed.
  • Page 179 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Interception device -T30099A- or -T30099- with -T30099/1- (no figure) ♦ Base -T30119- (not illustrated) ♦ Adapter -T40091/3- ♦ Support -10-222A/31A- or -10-222A/31- with -10-222A/31-5- ♦...
  • Page 180 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Tensioning strap -T10038- ♦ Gearbox mount -3282- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
  • Page 181 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Engine and gearbox jack -VAS 6931- – Remove the battery with battery tray ⇒ Electrical system; Rep. gr. 27; Battery; Removing and installing battery tray.
  • Page 182 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Caution Do not operate clutch pedal any more! – Screw out bottom fixing screw for top starter and screw out the upper engine/gearbox connecting bolts.
  • Page 183 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Continuation Remove transmission – Remove sound dampening system ⇒ General body repairs, exterior ; Rep. gr. 66; Noise insulation.
  • Page 184 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Caution There is risk of damaging the decoupling element of the ex‐ haust system. – Unscrew bolts -arrows- for holders for exhaust systems on the assembly carrier.
  • Page 185 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Pull anti-roll bar bracket -3- on both sides out of the anti-roll bar -2-. – If present, remove heat shield for drive shaft -arrows-.
  • Page 186 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • Ensure that the surface protection of the drive shafts is not damaged. – Removing gearbox console: – Remove screws -arrows 1- in the assembly bracket from the gearbox console.
  • Page 187 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Instead of the receiving element -C- , screw in a bolt -3282/45-. – Position the engine/gearbox jack below the vehicle. The ar‐...

  • Page 188: Installing The Gearbox

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Lower gearbox, to do so pay attention to the assembly carri‐ er -arrow 1-. – If necessary, adjust the position of the gearbox when lower‐...
  • Page 189 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • Check whether the intermediate plate is suspended from the sealing flange -arrow top- and slid onto the dowel sleeves -arrows below-.
  • Page 190 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • After tightening the connecting bolts engine / gearbox, all adapters can be removed and the gearbox mount -3282- can be removed from the gearbox.
  • Page 191 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Insert the new screws -arrows- and hand-tighten until the screw heads touch the gearbox bearing ⇒ t2.1 orques for gearbox”, page 163...
  • Page 192 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Setting the shift mechanism ⇒ t1.8 he shift mechanism”, page 145 – Bleed the clutch control ⇒ t1.13 he clutch control”, page 77 –...

  • Page 193: Transporting The Gearbox

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Transporting the gearbox Special tools and workshop equipment required ♦ Gearbox suspension device -3336A- or -3336B- ♦ Workshop crane, e.g. -VAS 6100- Protected by copyright.
  • Page 194 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Screw tightening torque with nut for gearbox trailer hitch 25 Nm Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.

  • Page 195: Disassembling And Assembling The Gearbox

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Disassembling and assembling the gearbox ⇒ o4.1 verview - Gearbox”, page 191 ⇒ o4.2 f components - Gearbox”, page 192 ⇒...

  • Page 196: Summary Of Components - Gearbox

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Summary of components - Gearbox l - Removing gearbox housing cover and 5th gear ⇒ o4.3 f components- Gearbox hous‐...
  • Page 197 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Gearbox housing ❑ repairing ⇒ g5.3 earbox housing”, page 224 2 - 5th gear pinion ❑ Removing and instal‐...

  • Page 198: Summary Of Components - Gearshift Unit

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Summary of components - Gearshift unit 1 - Bushing ❑ for gearshift shaft ❑ pressing in and press‐ ing out ⇒...
  • Page 199 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Differential ❑ Overview ⇒ o2.1 f com‐ ponents - Differential”, page 274 ❑ Disassembling and as‐ sembling ⇒...

  • Page 200: Assembly Overview - Shift Forks

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ❑ 6 Nm 14 - Gearbox neutral position transmitter -G701- ❑ for vehicles with start/stop system 15 - Reversing light switch -F4- ❑...

  • Page 201: Removing And Installing Switching Unit

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Gearshift fork group with shift rails 2 - 3rd/4th gear shift segment ❑ Identification ⇒ page ❑ It must still be possible to rotate the shift seg‐...
  • Page 202 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • Locking lever on the switching unit is not locked. – Remove lock washer -3- and remove cable end-piece for gear selector cable -2- with attached gear selector cable from the pin of gearbox selector lever -1-.
  • Page 203 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Unscrew nut -arrow 2- and remove the switching unit -B- from the shifting unit. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
  • Page 204 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 The switching unit is glued on with used “sealant”, so it must be removed with a sudden movement. – Remove switching unit.

  • Page 205: Disassembling And Assembling The Gearbox

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Setting the shift mechanism ⇒ t1.8 he shift mechanism”, page 145 – Install the battery with battery tray ⇒ Electrical system; Rep.
  • Page 206 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Pressure plate -VW401A- ♦ Pressure plate -VW402A- ♦ Thrust washer -3074- ♦ Thrust piece -T10085- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
  • Page 207 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Guide bolt -T10079- ♦ Insert base -T10083- ♦ Surface -T10083/1- ♦ Pressure spindle -VW412- Removing and installing cover for gearbox housing, clutch...
  • Page 208 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Drain out gear oil ⇒ g7.1 ear oil level”, page 231 – Remove screw -arrows- and remove clutch release lever -A- with release bearing and guide sleeve.
  • Page 209 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Remove circlip -3- for 5th gear synchronizer body. – Remove circlip -4- for 5th gear pinion. – Remove gear synchronizer body and 5th gear pinion.
  • Page 210 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Carefully release the clutch housing from the projecting housing lands and make sure the sealing surfaces are not damaged in the process.
  • Page 211 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Continued for all gearboxes Note Before removing the gearshift unit, move the gearshift shaft ♦ into the Neutral position.
  • Page 212 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Note The screw cap -arrow- is not to be dismantled when disassem‐ bling the gearbox. Press out bearing support with drive shaft and output shaft, shift forks and reverse gear.
  • Page 213 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Insert the gearshift mechanism (shift forks) -4- in the sliding sleeves of the shaft. – Insert the shaft for reverse gear -3- with the reverse gear.
  • Page 214 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 The drive shafts of the individual gearboxes have different lengths due to the different heights of the serration, dimension -a-.
  • Page 215 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 A - Pressure spindle -VW412- B - Press-in pad -T10083- C - Pressure plate -VW402A- D - Pressure plate -VW401A- –...
  • Page 216 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Continued for all gearboxes – Use new screws -A- to screw the bearing support to the drive shaft and output shaft.
  • Page 217 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Insert differential gear -A-. • Sealing surfaces of the clutch and gearbox housing must be cleaned, de-oiled and degreased.
  • Page 218 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Position the 5th gear wheel -1- in the installation position of the wheel. • The highest collar -arrow- points to the gearbox housing cover.

  • Page 219: Repairing Gearshift Unit

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Install both flange shafts with pressure springs, stop discs and conical rings. – Install the clutch release lever together with the release bearing and guide bushing ⇒...
  • Page 220 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Thrust piece -T10203- – Remove switching unit ⇒ a4.7 nd installing switching unit”, page 197 Remove pin -A- Protected by copyright.

  • Page 221: Disassembling And Assembling The Gearshift Forks

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 4.10 Disassembling and assembling the gearshift forks Special tools and workshop equipment required ♦ Pressure plate -VW402A- ♦ Assembly device -3290- ♦...
  • Page 222 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Distance sleeve -VW472/2- ♦ Driver -10-206- ♦ Release tool -T10236- Identification of shift segments and 5th gear shift fork with shift segments Protected by copyright.
  • Page 223 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Dimension -a- 1 - Shift segments 1st/2nd gear = 10.2 mm Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
  • Page 224 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Lever out the circlip -A- in the direction of the arrow using the unlocking tool -T10236-. Install warm-type clamp...
  • Page 225 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 A - Assembly tool -3301- B - Assembly tool -3290- • The recess in the assembly device -3290- points to the ball bearing.

  • Page 226: Gearbox Housing, Clutch Housing

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Gearbox housing, clutch housing ⇒ o5.1 f components - Clutch housing”, page 222 ⇒ o5.2 f components - Gearbox housing and clutch housing”, page 222 ⇒...
  • Page 227 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Bushing ❑ for the gearshift shaft ❑ extracting ⇒ page 225 ❑ Driving in ⇒ page 225...

  • Page 228: Repairing Gearbox Housing

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ❑ for differential ❑ Determine thickness ⇒ t2.3 he differential”, page 289 ❑ Assignment ⇒ Electronic Catalogue of Original Parts 16 - Outer ring/tapered-roller bearing ❑...

  • Page 229: Repairing Clutch Housing

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Centring mandrel -12-551- ♦ Pressure spindle -VW408A- Drive out the bushing -A- for the gearshift shaft Drive in the bushing -A- for the shift rod up to the stop Protected by copyright.
  • Page 230 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Pressure piece -30-555- (not illustrated) ♦ Distance sleeve -VW472/2- ♦ Puller, e.g. -VAS 251 417- ♦ Separating device, e.g. -VAS 251 409- ♦...
  • Page 231 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Thrust piece -3124- Remove bushing for gasket ring A - Puller, e.g. -VAS 251 417- B - Separating device, e.g. -VAS 251 409-...

  • Page 232: Attachment At Engine And Gearbox Mount

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Attachment at engine and gearbox mount Special tools and workshop equipment required ♦ Engine and gearbox mount -VAS 6095A-...
  • Page 233 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Gearbox mount -VW353- – Fasten the gearbox with gearbox mount -VW353- -1- and -VW309A- on the Engine and gearbox mount in use.
  • Page 234 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Drill a hole ∅ 11.0 mm in the gearbox mount -arrow- accord‐ ing to the figure below. – Mark the holder that has been adjusted in such a way as -3221A-.

  • Page 235: Gear Oil

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Gear oil ⇒ g7.1 ear oil level”, page 231 Checking gear oil level Special tools and workshop equipment required ♦...
  • Page 236 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 I - Oil filler plug or oil drain plug with internal serration head: 25 Nm lI - Oil filler plug or oil drain plug with internal serration head: 30 Nm Protected by copyright.

  • Page 237: Gears, Shafts

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 35 – Gears, shafts Drive shaft ⇒ o1.1 f components - Drive shaft”, page 233 ⇒ a1.2 nd assembling the drive shaft”, page 236 ⇒...
  • Page 238 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Circlip ❑ Replace after removal ❑ Determine thickness ⇒ page 214 2 - Sliding sleeve with 5th gear synchronizer body ❑...
  • Page 239 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ❑ press off with 3rd gear sliding gear ⇒ page 243 ❑ disassembling ⇒ page 244 ❑ Fitting position sliding sleeve with synchronizer body ⇒...

  • Page 240: Disassembling And Assembling The Drive Shaft

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 31 - Support ring ❑ prevents the arresters from wandering ❑ removing ⇒ page 249 ❑ installing ⇒ page 250...
  • Page 241 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Pressure plate -VW401A- ♦ Pressure plate -VW402A- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
  • Page 242 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Socket -30-23- ♦ Drive bushing -30-100- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
  • Page 243 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Pipe section -VW422- ♦ Pipe section -2010- ♦ Thrust piece -T10080- ♦ Insert base -T10083- ♦ Base -T10083/1- (not illustrated) Protected by copyright.
  • Page 244 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Pressure plate -T10084A- ♦ Thrust piece -T10081- ♦ Puller, e.g. -VAS 251 417- ♦ Separating device, e.g. -VAS 251 409- Protected by copyright.
  • Page 245 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Interior extractor 28-40 mm. e.g. -VAS 251 611- ♦ Countersupport, e.g. -VAS 251 623- ♦ Hot air gun -V.A.G 1416- or -VAS 1978/14A- ♦...
  • Page 246 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 A - Countersupport, e.g. -VAS 251 621- B - Interior extractor 28-40 mm. e.g. -VAS 251 611- • When removing compress circlip -arrow- of the cylindrical- roller bearing with pliers -C-.
  • Page 247 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 B - Pressure plate -VW402A- C - Pressure spindle -VW407- D - Thrust piece -T10081- E - Pressure plate -VW401A- –...
  • Page 248 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 A - Puller, e.g. -VAS 251 417- B - Thrust piece -3002- C - Separating device, e.g. -VAS 251 409- D - Protective jaws •...
  • Page 249 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • The sliding sleeve is drawn over the synchronizer body. – Insert the arresters in the deeper recesses -arrows- and mount the springs by turning them 120°.
  • Page 250 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Dimension -a- Installation dimen‐ Wear limit sion 3rd, 4th and 5th 1.1 … 1.7 mm 0.5 mm gear Press on the synchronizer body with the 3rd and 4th gear slid‐...
  • Page 251 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 A - Pressure spindle -VW412- B - Pipe -VW422- C - Distance sleeve -VW472/2- D - Pressure plate -VW401A- Determining the circlip thickness Protected by copyright.
  • Page 252 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • In order to press in the bearing support evenly onto the shafts, it is necessary that the shafts are also positioned evenly on the insert base -T10083-.
  • Page 253 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 A - Pressure spindle -VW412- B - Thrust piece -T10080- C - Press-in pad -T10083- D - Pressure plate -VW402A-...
  • Page 254 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Spring (as of production date 06.2009 the springs are lon‐ ger) ⇒ Electronic Catalogue of Original Parts Arresters Synchroniser body; fitting position: the groove on the front side -arrow A- and the wide collar -arrow B- point towards the 5th gear.

  • Page 255: Replacing Input Shaft Sealing Ring

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 A - Pipe section -2010- – Press the stop ring in -direction of arrow- onto the pipe sec‐ tion.
  • Page 256 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Removing – Removing the gearbox ⇒ t2.2 he gearbox”, page 165 – Remove the clutch release lever together with the clutch release bearing and the guide bushing ⇒...

  • Page 257: Output Shaft

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Output shaft ⇒ o2.1 f components - Output shaft”, page 253 ⇒ a2.2 nd assembling the output shaft”, page 256 Summary of components - Output shaft Protected by copyright.
  • Page 258 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Clutch housing ❑ Overview ⇒ o5.1 f com‐ ponents - Clutch hous‐ ing”, page 222 ❑ repairing ⇒...
  • Page 259 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ❑ Fitting position ⇒ page 260 13 - 2nd gear synchronizer ring ❑ check for wear ⇒ page 259 ❑...

  • Page 260: Disassembling And Assembling The Output Shaft

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Disassembling and assembling the output shaft Special tools and workshop equipment required ♦ Interior extractor 28-40 mm. e.g. -VAS 251 611- ♦...
  • Page 261 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Pipe section -VW415A- ♦ Pressure spindle -VW407- ♦ Pressure plate -VW402A- ♦ Pressure spindle -40-21- • When installing new pinions or a new drive shaft observe the technical data and ⇒...
  • Page 262 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Pull out the cylindrical-roller bearing from the clutch housing A - Countersupport, e.g. -VAS 251 621- B - Interior extractor 28-40 mm. e.g. -VAS 251 611- •...
  • Page 263 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 A - Protective glove • Prevent uncontrolled ejection of the circlip. Sliding sleeve and synchronizer body for the 1st and 2nd gear...
  • Page 264 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Place the synchronizer ring -1-, outer ring and inner ring on the cone of the sliding gear -2- and measure clearance -a- at 3 points, offset 120°...
  • Page 265 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Disassembling and assembling the sliding sleeve/1st and 2nd gear synchronizer body Spring Sliding sleeve Synchronizer body Arresters – Slide the sliding sleeve over the synchronizer body.
  • Page 266 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 A - Pressure spindle -VW412- B - Pressure spindle -40-21- C - Pressure plate -VW402A- Fitting position: • The slot for the shift fork in the sliding sleeve points towards the 1st gear, the serration of the reversing gear points to‐...
  • Page 267 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • The pegs -arrows- point towards the reversing gear serration -A-. Fitting position for 1st gear inner ring -A- Protected by copyright.

  • Page 268: Final Drive - Differential

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 39 – Final drive - differential Sealing rings ⇒ o1.1 verview - sealing rings”, page 264 ⇒ l1.2 eft sealing ring”, page 264 ⇒...
  • Page 269 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Multi-purpose tool -VW771- ♦ Adapter -VW771/37- ♦ Pressure spindle -T10082- ♦ Used oil collector and extractor -VAS 6622A-...
  • Page 270 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Remove the front left wheelhouse liner ⇒ General body re‐ pairs, exterior; Rep. gr. 66; Wheelhouse liner; removing and installing front wheelhouse liner.
  • Page 271 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Swing the suspension strut to the left sideways and at the same time swing the drive shaft to the left of the flange shaft on the gearbox.
  • Page 272 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 A - Multi-purpose tool -VW771- B - Adapter -VW771/37- Installation – Drive in new seal to stop, being careful not to cant seal.

  • Page 273: Replacing Right Sealing Ring

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Flange shaft to gearbox ⇒ o2.1 f components - Differential”, page 274 ♦ Coupling rod on anti-roll bar ⇒ Chassis, axles, steering; Rep.
  • Page 274 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Tensioning strap -T10038- ♦ Used oil collector and extractor -VAS 6622A- Sealing grease -G052 128 A1- Removing – Remove the noise insulation ⇒ General body repairs, exteri‐...
  • Page 275 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Tie up the drive shaft as far as possible. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
  • Page 276 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 A - Adapter -VW771/37- B - Multi-purpose tool -VW771- Installation – Drive the new sealing ring with driver sleeve -3158- -1- into the bushing up to the stop in the sleeve, do not twist the sealing ring.
  • Page 277 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Check gear oil level ⇒ g7.1 ear oil level”, page 231 – Install the noise insulation ⇒ General body repairs, exterior;...

  • Page 278: Differential

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 Differential ⇒ o2.1 f components - Differential”, page 274 ⇒ a2.2 nd assembling differential gear”, page 278 ⇒ t2.3 he differential”, page 289 Summary of components - Differential ⇒...
  • Page 279 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Conical screw ❑ screw into threaded piece Pos. 8 ❑ 25 Nm 2 - Right flange shaft...
  • Page 280 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 16 - Inner ring/tapered-roller bearing ❑ remove ⇒ page 284 ❑ inserting ⇒ page 285 17 - Differential housing ❑...
  • Page 281 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 1 - Conical screw ❑ Replace after removal ❑ 25 Nm 2 - Right flange shaft ❑ Removing and instal‐...

  • Page 282: Disassembling And Assembling Differential Gear

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ❑ In the clutch housing ❑ pressing down ⇒ page 285 ❑ inserting ⇒ page 286 14 - Adjusting washer ❑...
  • Page 283 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Pressure spindle -VW412- ♦ Thrust washer -30-205- ♦ Pipe section -3259- ♦ Pipe section -30-14- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
  • Page 284 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Thrust piece -3002- ♦ Distance sleeve -VW472/2- ♦ Tapered-roller bearing extractor -V.A.G 1582A- ♦ Tapered-roller bearing extractor -V.A.G 1582/3A- Protected by copyright.
  • Page 285 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Pressure spindle -40-21- ♦ Press-on sleeve -VW455- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
  • Page 286 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Press-on sleeve -VW510- ♦ Tube for wheel bearing -3345- ♦ Counterholder -3067- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
  • Page 287 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Pressure plate -VW401A- ♦ Pressure plate -VW402A- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
  • Page 288 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 A - Countersupport, e.g. -VAS 251 623- B - Interior extractor 56 up to 70 mm. e.g. -VAS 6775- Press in outer ring/tapered-roller bearing in the gearbox hous‐...
  • Page 289 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 D - Tapered-roller bearing extractor -V.A.G 1582A- • Before mounting the tapered roller bearing extractor, place the spacer -VW472/2- -B- and the pressure piece -3002- -A- on the differential housing.
  • Page 290 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 A - Pressure plate -VW401A- B - Pressure spindle -VW412- C - Pipe -2040- D - Pressure plate -VW402A- 1 - Outer ring/tapered-roller bearing 2 - Interior extractor 56-70 mm.
  • Page 291 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 The hole in the differential gear housing was adapted due to the extension piece of the tensioning sleeve. Bore Length of ten‐...
  • Page 292 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Drive out tensioning sleeve -A- with mandrel -B- ∅ 5 mm from the bore -arrow- in the differential gear housing.

  • Page 293: Adjusting The Differential

    Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Adjust the hole in the differential bevel gear shaft at the hole in the differential gear housing. – Drive in tensioning sleeve -1- with mandrel onto dimension -a- = 2.5 mm.
  • Page 294 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Pipe section -3259- ♦ Pipe section -30-14- ♦ Pressure plate -VW401A- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
  • Page 295 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Press-on sleeve -VW510- ♦ Tube for wheel bearing -3345- ♦ Pipe section -2040- ♦ Universal dial gauge bracket -VW387- Protected by copyright.
  • Page 296 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 ♦ Gauge block plate -VW385/17- ♦ Dial gauge (not illustrated) ♦ Interior extractor 56-70 mm. e.g. -VAS 6775- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
  • Page 297 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 – Measure the depth of the bearing seat for outer ring/tapered- roller bearing in the gearbox housing and determine the depth requirement for the adjusting washer S 1 : Dimension “a”...
  • Page 298 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 • Support the clutch housing with a pipe for wheel bearing -3345- -C- directly below the bearing support. – Insert the differential in the gearbox housing.
  • Page 299 Octavia II 2004 ➤, Octavia II 2010 ➤, Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0AF - Edition 06.2022 B - Pressure spindle -VW412- C - Pipe -2040- D - Pressure plate -VW402A- 1 - Outer ring/tapered-roller bearing 2 - Interior extractor 56-70 mm.

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