YASKAWA PROFINET JOHB-SMP3 Technical Manual
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YASKAWA PROFINET JOHB-SMP3 Technical Manual

YASKAWA PROFINET JOHB-SMP3 Technical Manual

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YASKAWA AC Drive Option
PROFINET
Technical Manual
Model
JOHB-SMP3
To correctly use the product, read this manual thoroughly and keep it for easy
reference, inspection, and maintenance.
Make sure that the end user receives this manual.
MANUAL NO. SIEP C730600 0KA

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Summary of Contents for YASKAWA PROFINET JOHB-SMP3

  • Page 1 YASKAWA AC Drive Option PROFINET Technical Manual Model JOHB-SMP3 To correctly use the product, read this manual thoroughly and keep it for easy reference, inspection, and maintenance. Make sure that the end user receives this manual. MANUAL NO. SIEP C730600 0KA...
  • Page 2 This Page Intentionally Blank YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 3: Table Of Contents

    PROFINET Overview ........... . . 27 Yaskawa Vendor-Specific Control and Status Words ......27 The Control Word and the Status Word .
  • Page 4 PROFINET Configuration Parameters ......... 31 Yaskawa JOHB-SMP3 PROFINET I/O Modules ....... . . 33 Cyclic Messaging .
  • Page 5 Revision History........... 61 YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 6: Preface And Safety

    YASKAWA products remain the responsibility of the equipment designer or end user. YASKAWA accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any YASKAWA product be incorporated into any product or design as the exclusive or sole safety control.

  • Page 7: Section Safety

    • The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual. • Contact Yaskawa or a Yaskawa representative and provide the manual number shown on the front cover to order new copies of the manual. DANGER Do not ignore the safety messages in this manual.

  • Page 8: Install The Option On A Ga500 Drive

    Note: • Refer to the option package labeling in the field designated “PRG (four digit number)” to identify the option software version. • For Yaskawa customers in the North or South America regions: If your product is not listed in Table 2.1, refer to the web page below to confirm this manual is correct for your product.

  • Page 9: Receiving

    • Make sure that there is no damage to the option and no parts are missing. The Yaskawa warranty does not include damage from shipping. If there is damage to the option or other parts, contact the shipping company immediately.

  • Page 10: Installation Tools

    3 (Pair 3) Receive data (RXD) + 4 (Pair 1) Not used 5 (Pair 1) Not used 6 (Pair 3) Receive data (RXD) - 7 (Pair 4) Not used 8 (Pair 4) Not used YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 11: Option Led States

    F7-04) does not agree with the Subnet Flashing (3) IP configuration error Mask (F7-05 to F7-08) and/or the Gateway Address (F7-09 to F7-12). This will clear the fault automatically. 10/100 Green 10 Mbps is established YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 12: Power-Up Diagnostics

    Do not operate a drive or connected equipment that has damaged or missing parts. You can cause damage to the drive and connected equipment. NOTICE Use Yaskawa connection cables or recommended cables only. Incorrect cables can cause the drive or option to function incorrectly. NOTICE Damage to Equipment.

  • Page 13: Settings For Dip Switch S1

    Prepare the Drive for the Option Correctly wire the drive as specified by the manual packaged with the drive. Make sure that the drive functions correctly. Refer to the drive manuals for more information. YASKAWA SIEP C730600 0KA PROFINET Technical Manual...
  • Page 14 To prevent damage to the cable from the cut end, treat the cut surface with sandpaper. • Route the option wiring inside the enclosure as shown in Figure 5.4-B. Refer to the drive manuals for more information. YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 15: Procedure B

    Prepare the Drive for the Option Correctly wire the drive as specified by the manual packaged with the drive. Make sure that the drive functions correctly. Refer to the drive manuals for more information. YASKAWA SIEP C730600 0KA PROFINET Technical Manual...
  • Page 16 Reattach the drive front cover (D) and the keypad (E). Refer to the drive manuals for more information. NOTICE Do not pinch cables between the front covers and the drive. Failure to comply could cause erroneous operation. YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 17: Procedure C

    Shut off power to the drive and wait for the time specified on the drive warning label at a minimum. Make sure that the charge indicator LED is unlit, then remove the keypad and front cover. Refer to the drive manuals for more information. YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 18: Procedure D

    Prepare the Drive for the Option Correctly wire the drive as specified by the manual packaged with the drive. Make sure that the drive functions correctly. Refer to the drive manuals for more information. YASKAWA SIEP C730600 0KA PROFINET Technical Manual...
  • Page 19 Make sure that the charge indicator LED is unlit, then remove the keypad and front cover. Refer to the drive manuals for more information. Remove the keypad (F) and front cover (E). Put the LED label (G) in the correct position on the drive front cover (E). YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 20: Communication Cable Specifications

    Set drive parameters in Related Drive Parameters on page 22 for correct option performance. ◆ Communication Cable Specifications Yaskawa recommends using shielded Cat5e cable or better. The Yaskawa warranty does not cover other cable types. YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 21: Option Connection Diagram

    F7-15 ≠ 101 or 102 [Communication Speed Selection ≠ 10/100 Mbps (10 Mbps/100 Mbps) or 100/10 Mbps (100 Mbps/10 Mbps)]. A - PLC C - Drive B - Switch Figure 5.9 Communication Cable Wiring YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 22: Gsdml File

    For questions, contact Yaskawa or a Yaskawa representative. Note: Download the GSDML file for YASKAWA AC Drive Option JOHB-SMP3. If you download an incorrect GSDML file, this product will not operate as an IO-Device in the network. Related Drive Parameters These parameters set the drive for operation with the option.
  • Page 23 Sets the static/fixed IP address. Sets the most significant octet. (03E5) Note: (0 - 255) • This parameter is only effective when F7-13 = 0 [Address Mode at Startup = Static]. • All IP Addresses must be unique. YASKAWA SIEP C730600 0KA PROFINET Technical Manual...
  • Page 24 Selects how the option address is set. (03F1) 0 : Static (Use F7-01 to F7-12 to set.) (0 - 2) 1 : BOOTP (PLC will assign IP Address) 2 : DHCP (PLC will assign IP Address) YASKAWA SIEP C730600 0KA PROFINET Technical Manual...
  • Page 25 It is not necessary to cycle power on the drive. (0502) (0 - 3) 0 : 0.01Hz units 1 : 0.01% units 2 : min (r/min) unit 3 : User Units (o1-09 -o1-11) YASKAWA SIEP C730600 0KA PROFINET Technical Manual...
  • Page 26 • 79 to 7F = Other switch positions that are incorrect for PROFINET Note: Not all drive software versions will display this monitor. Contact Yaskawa or your nearest sales representative for more information. Shows the main MAC Address. • U4-76: First octet, Second octet •...

  • Page 27: Profinet Messaging

    The Yaskawa-specific status word contains simple bit-mapped status information. Optionally, the Yaskawa P-Drive profile can be selected. Selecting the Yaskawa P-Drive profile forces the Yaskawa P-Drive run/stop sequence and re-maps the control and status word definitions to be compatible with Yaskawa P-Drive.

  • Page 28: Yaskawa P-Drive Communication Profile

    The contents of the Control Word and the Status Word are detailed in Table 7.2 Table 7.3 respectively. The drive states are presented in the Yaskawa P-Drive State Machine (Figure 7.1). The Control and Status Words are always the first words (Word 0) regardless of the selected telegram.

  • Page 29: Frequency Reference

    Reserved Reserved Bit 14 is available if Control/Status is set to 1: Yaskawa P-Drive in Table 8.1. Bit 14 is not available if Control/Status is set to 2: Yaskawa P-Drive (Legacy) in Table 8.1. ■ Frequency Reference The Frequency reference is a 16-bit word containing a sign bit and a 15-bit integer. A negative reference (indicating reverse direction of rotation) is formed by calculating the two's complement from the corresponding positive reference.

  • Page 30: Communication

    This section describes the PROFINET IO messaging used in communication with the drive. For detailed information on PROFINET IO communication, refer to PROFINET specification Application Layer protocol for decentralized periphery and distributed automation v2.0 available at www.profibus.com. YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 31: Introduction To Profinet Io

    ◆ PROFINET IO in the JOHB-SMP3 The decision to use either the Yaskawa P-Drive control and status words or the Yaskawa-specific control and status words is done in the hardware configuration tool (customer supplied). The default value is the Yaskawa- specific format.
  • Page 32 7.3. • The Yaskawa P-Drive state machine is active. • The “Safe Torque Off” digital inputs are still active, but they are ignored by the Yaskawa P-Drive state machine. Default Value: Yaskawa Specific Selects if the Modbus/TCP protocol and port are active. Modbus/TCP is used by the Yaskawa DriveWizard software.

  • Page 33: Yaskawa Johb-Smp3 Profinet I/O Modules

    Yaskawa-Specific or Yaskawa P-Drive, selectable through the hardware configuration tool. Control Word The default units are 0.01Hz. (ex: 1234 –> 12.34 Hz) • For Yaskawa P-Drive only this is a bi-polar value: A negative reference commands reverse Frequency Reference operation.
  • Page 34 Status Word Output Frequency The default units are 0.01Hz. (ex: 1234 –> 12.34 Hz) • For Yaskawa P-Drive only this is a bi-polar value: A negative reference commands reverse operation. • Units can be changed using drive parameters o1-03 and o1-10.
  • Page 35 Status Word Output Frequency The default units are 0.01Hz. (ex: 1234 –> 12.34 Hz) • For Yaskawa P-Drive only this is a bi-polar value: A negative reference commands reverse operation. • Units can be changed using drive parameters o1-03 and o1-10.
  • Page 36 4 slave drives. Figure 8.1 Gateway Mode Setup Note: Not all Yaskawa drives have the Gateway Mode feature. Refer to the drive Technical Manual for details about gateway mode wiring, setup, and configuration. YASKAWA SIEP C730600 0KA PROFINET Technical Manual...
  • Page 37 The Run-Command (Control) words for all of the slave drives will always remain mapped as defined in the drive Technical Manual and will NOT change over to the Yaskawa P-Drive format. The Frequency Reference words for all of the slave drives will always remain uni-polar and will NOT change over to the Yaskawa P- Drive format.

  • Page 38: Cyclic Messaging

    The Drive Status words for all of the slave drives will always remain mapped as defined in the drive Technical Manual and will NOT change over to the Yaskawa P-Drive format. The Output Frequency/Frequency Reference words for all of the slave drives will always remain uni-polar and will NOT change over to the Yaskawa P-Drive format.

  • Page 39: Yaskawa P-Drive Acyclic Parameter Access Mechanism

    The parameter change will take effect immediately, but will NOT be saved if power is lost. ■ Yaskawa P-Drive Acyclic Parameter Access Mechanism A Yaskawa P-Drive acyclic parameter access mechanism can be used to access Yaskawa P-Drive parameters and drive parameters using an index of 0xB02E and the structure in Figure 8.2 for write and read requests.
  • Page 40 Data length Length of the data block 0 to 0xFFFFFFFF UI32 Additional value 1 Field for transferring additional data UI16 (response only) Additional value 2 Field for transferring additional data UI16 (response only) YASKAWA SIEP C730600 0KA PROFINET Technical Manual...
  • Page 41 Number of array elements accessed or length of string accessed. Set to 0 if non-array No. of Elements Byte parameters are used. Address of the Yaskawa P-Drive parameter that is being accessed. Also “1” is allowed Parameter Index by JOHB-SMP3 to access drive parameters. Drive parameter group when accessing 1 - 65535...
  • Page 42 READ and WRITE. Example 1: Reading a drive parameter To read a Yaskawa Drive parameter, use the PNU of 1 and the actual address of the parameter in the SubIndex. Write Request (Read Parameter Value) YASKAWA SIEP C730600 0KA PROFINET Technical Manual...
  • Page 43 8 Communication Positive Read Response to Read Request Negative Response to Yaskawa P-Drive Read Request Yaskawa P-Drive Profile-Specific Parameters Yaskawa P-Drive parameters contain data of the drive in standard form. The table below describes the supported Yaskawa P-Drive parameters. Parameter Read/Write...

  • Page 44: Option High Priority Alarm Codes

    BrakingTransistor Overload Fault (boL) 1023 SI-F/G Communication Error (E-15) 1050 Motor Overheat (NTC Input) (oH5) 1024 SI-F/G CPU down (E-10) 1051 Low Speed Motor Step-Out (LSo) 1025 Control Fault (CF) 1052 Node Setup Error (nSE) YASKAWA SIEP C730600 0KA PROFINET Technical Manual...
  • Page 45 Drive Hardware Error (CPFx OFx) (FB27) 10A8 CPU-ASIC Communication Error (CPF39) 1454 Drive Faulted (FB28) 10B0 FLASH Memory Data Error (CPF47) 1456 Conflicting SW Check UB-99 (FB30) 1401 Keypad Time Not Set (TiM) YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 46: Option Low Priority Alarm Codes

    External Fault (Terminal S12) (EF12) 0489 Keypad Time Not Set (TiM) 0427 PID Feedback Loss (FbL) 048A Bluetooth Communication Error (bCE) 0428 Excessive PID Feedback (FbH) 0490 Main Fdbk Lost Using Backup Fdbk (Bu-Fb) YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 47: Identification And Maintenance Functions (I&M)

    Table 8.24. Table 8.21 I&M0 Device Identification (Read-Only) Content Description Header PROFINET Vendor ID of Yaskawa, which is 0x019F Vendor ID Order number of the JOHB-SMP3 adapter kit (JOHB-SMP3) Order ID Serial number of the adapter Serial number Hardware revision of the JOHB-SMP3 adapter...

  • Page 48: Alarm Mechanism

    The JOHB-SMP3 IP Address is available using drive keypad to access Option Monitors U6-80 to U6-83. Refer to Table 6.1 for more information. ◆ Home Page The Home page shows the status of the drive and the I/O. It also shows identifying information about the drive and the option. YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 49: Profinet Page

    You can download the GSDML file from this page. Figure 9.2 PROFINET Page View ◆ Network Page The Network page shows the status of the option network traffic and the status of open I/O connections. YASKAWA SIEP C730600 0KA PROFINET Technical Manual...
  • Page 50 Msg Rx OK Cumulative number of messages received successfully to JOHB-SMP3. Cumulative number of messages dropped due to output network buffer being full and Msg Tx Dropped unable to hold the new message. YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 51: Chart Page

    • Output Current • Motor Speed • Torque Reference • DC Bus Voltage • Terminal Analog Input 1 • Terminal Analog Input 2 • Terminal Analog Input 3 Figure 9.4 Chart Page View YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 52: Email Alerts Page (Requires Security Login)

    The timer helps limit the amount of emails sent regarding the same intermittent condition and helps to reduce network traffic by reducing emails about reoccurring errors. Click “Save Email Settings” when you save the entered information into the option. Figure 9.5 Email Alerts Page View YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 53: Procedure: Conditional Email Set-Up

    ◆ Settings Page (Requires Security Login) The Settings page sets web page behavior parameters. Access is restricted unless a valid password is entered. The default password is yaskawa. Figure 9.7 Settings Page View YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 54: Security Login

    • Separate all communication wiring from drive power lines. Install an EMC noise filter to the drive power supply input. • Decrease the effects of electrical interference from the controller. YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 55: Minor Faults And Alarms

    2. Then the option throws a bUS fault to the drive. 3. When the condition is removed, the option commands a fault reset and returns control of the drive to the PROFINET network. YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 56: Bus Fault Delay

    Factory default MAC Address programmed into the option. Solid RED Address Note: Return the option to Yaskawa or your nearest sales representative and request the setting change. No IP address 1304 Card does not have an IP address. This happens when the JOHB-SMP3 is set to have...

  • Page 57: European Standards

    Verify the following installation conditions to make sure that other devices and machinery used with this option and drive also comply with the EMC Directive: Use dedicated shielded cable for the option and external device (encoder, I/O device, Controller), or run the wiring through a metal conduit. YASKAWA SIEP C730600 0KA PROFINET Technical Manual...
  • Page 58 Figure 11.3 Option Installation for CE Compliance: GA500, HV600 Figure 11.4 Option Installation for CE Compliance: FP605 Ground the largest possible surface area of the shield to the metal panel. Yaskawa recommends using cable clamps. YASKAWA SIEP C730600 0KA PROFINET Technical Manual...

  • Page 59: Specifications

    Configurable I/O in cyclic messages PROFINET Functions Drive diagnostic alarms I&M0, I&M1, I&M2, I&M3 Disposal ◆ Disposal Instructions Correctly dispose of the product and packing material as specified by applicable regional, local, and municipal laws and regulations. YASKAWA SIEP C730600 0KA PROFINET Technical Manual...
  • Page 60 The wheelie bin symbol on this product, its manual, or its packaging identifies that you must recycle it at the end of its product life. You must discard the product at an applicable collection point for electrical and electronic equipment (EEE). Do not discard the product with usual waste. YASKAWA SIEP C730600 0KA PROFINET Technical Manual...
  • Page 61 Revision History Date of Publication Revision Number Section Revised Content May 2022 First Edition YASKAWA SIEP C730600 0KA PROFINET Technical Manual...
  • Page 62 Phone: +81-3-5402-4502 Fax: +81-3-5402-4580 www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL LTDA. 777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil Phone: +55-11-3585-1100 Fax: +55-11-3585-1187 www.yaskawa.com.br...

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