YASKAWA PROFINET SI-EP3 Installation Manual
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YASKAWA PROFINET SI-EP3 Installation Manual

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YASKAWA AC Drive Option
PROFINET
Installation Manual
Model
SI-EP3
To correctly use the product, read this manual thoroughly and keep it
for easy reference, inspection, and maintenance. Make sure that the
end user receives this manual.
MANUAL NO. TOEP C730600 89B

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  • Page 1 YASKAWA AC Drive Option PROFINET Installation Manual Model SI-EP3 To correctly use the product, read this manual thoroughly and keep it for easy reference, inspection, and maintenance. Make sure that the end user receives this manual. MANUAL NO. TOEP C730600 89B...
  • Page 2 This Page Intentionally Blank YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 3: Table Of Contents

    Option Connection Diagram ........39 YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 4 Output Frequency ..........49 Yaskawa Vendor-Specific Control and Status Words ......54 The Control Word and the Status Word .
  • Page 5 Revision History ..........76 YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 6: Preface And Safety

    1 Preface and Safety Preface and Safety YASKAWA Electric supplies component parts for use in a wide variety of industrial applications. The selection and application of YASKAWA products remain the responsibility of the equipment designer or end user. YASKAWA accepts no responsibility for the way its products are incorporated into the final system design.

  • Page 7: Glossary

    Manual No.: SIEP C730600 89 Other areas: Check the back cover of these manuals. For questions, contact Yaskawa or a Yaskawa representative. Refer to the drive manual to connect with the option. Drive manuals contain basic installation and wiring information in addition to detailed parameter setting, fault diagnostic, and maintenance information.

  • Page 8: Registered Trademarks

    Electrical Shock Hazard. Do not modify the drive or option circuitry. Failure to obey can cause serious injury or death, or cause damage to the drive or option and will void warranty. Yaskawa is not responsible for modifications of the product made by the user.

  • Page 9: Overview

    You can use the option with these products: Table 2.1 Compatible Products Drive Model Software Version CIMR-Ax2Axxxx ≥ 1018 CIMR-Ax4Axxxx A1000 ≥ 5040 CIMR-Ax5Axxxx ≥ 1010 CIMR-UxxAxxxx CIMR-UxxExxxx U1000 ≥ 1010 CIMR-UxxPxxxx CIMR-UxxWxxxx CIMR-UxxLxxxx U1000L ≥ 6210 CIMR-UxxFxxxx CIMR-UxxRxxxx YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 10: Install The Option On A Ga500 Drive

    Refer to Figure 4.1 for information. • For Yaskawa customers in the North or South America region: If your product is not listed in Table 2.1, refer to the web page below to confirm this manual is correct for your product.

  • Page 11: Receiving

    Refer to Option on page 13 for more information. • Contact the distributor where you purchased the option or contact Yaskawa or a Yaskawa representative about any problems with the option. YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 12: Option Package Contents

    LED label has transparent background and white letters. Please make sure that you use the correct label for HV600 or FP605. Options purchased in Japan do not include LED labels for HV600 or FP605. ◆ Installation Tools You can use these tools to install the option to the drive: YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 13: Option Components

    The communication modular connector CN1 on the option is a modular dual RJ45 female connector designated port 1 and port 2. Port 1 and port 2 are the connection points for a customer-supplied male Ethernet network communication cable. YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 14: Option Led States

    B - GA500, GA700, GA800, CR700, and CH700 Figure 4.2 Option LED Labels LED label has transparent background and white letters. Please make sure that you use the correct label for HV600 or FP605. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 15 Init failure (non-fatal) Failed to initialize module. The option is in self-test Red/Green Flashing Option self-test mode. Power supply OFF or Offline Connection established Green Connected with I/O controller and in RUN mode. YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 16: Power-Up Diagnostics

    After the LEDs complete the diagnostic LED sequence, the option is successfully initialized. The LEDs then assume operational conditions as shown Table 4.3. Table 4.3 Power-Up Diagnostic LED Sequence Sequence Module Status (MS) Network Status (NS) Time (ms) Green Green YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 17: Installation Procedure

    Do not operate a drive or connected equipment that has damaged or missing parts. You can cause damage to the drive and connected equipment. NOTICE Use Yaskawa connection cables or recommended cables only. Incorrect cables can cause the drive or option to function incorrectly. YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 18: Procedures To Install And Wire Options On A Drive

    Correctly wire the drive as specified by the manual packaged with the drive. Make sure that the drive functions correctly. For information about drive connection and wiring, refer to the manuals for the drive on which you will use this option. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 19 OFF, measure for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 20 ESD damage to the drive circuitry. A - Drive front cover C - Drive terminal cover B - Keypad Figure 5.2 Remove the Keypad, Front Cover, and Terminal Cover YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 21 Install the option (A) into the CN5-A connector (C) on the drive and use one of the included screws (B) to put it in place. A - Option C - Connector CN5-A B - Included screw Figure 5.4 Install the Option YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 22 Refer to the drive manuals for more information. Note: Isolate communication cables from main circuit wiring and other electrical and power lines. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 23 Reattach the front cover (A), terminal cover (C), and keypad (B). Refer to the drive manuals for more information. NOTICE Do not pinch cables between the front covers and the drive. Failure to comply could cause erroneous operation. YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 24: Procedure B

    CR700, or CH700 drive. Prepare the Drive for the Option Before you install the option on a YASKAWA AC Drive GA700, GA800, CR700, or CH700, make sure that the option software version is PRG: 4400 or later. Correctly wire the drive as specified by the manual packaged with the drive. Make sure that the drive functions correctly.
  • Page 25 OFF, measure for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 26 (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry. Note: Remove the keypad, then move the keypad connector to the holder on the drive, then remove the front cover. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 27 LED Status Ring board, it can cause incorrect operation and damage to the drive. A - LED Status Ring board B - Temporary placement holes Figure 5.11 Remove the LED Status Ring Board YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 28 Cycle power on the drive and option to start using the option again. • Maximum transmission distance is 100 m (328 ft). Minimum wiring distance between stations is 0.2 m (7.9 in). YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 29: Procedure C

    Set drive parameters in Related Drive Parameters on page 40 for correct option performance. ■ Procedure C This section shows the procedure to install and wire the option on an HV600 or FP605 drive. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 30 Correctly wire the drive as specified by the manual packaged with the drive. Make sure that the drive functions correctly. For information about drive connection and wiring, refer to the manuals for the drive on which you will use this option. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 31 K - Insertion point for connector (HV600: CN5, FP605: CN5-A) L - Connector (HV600: CN5, FP605: CN5-A) Figure 5.14 Drive Components with Option Install the Option Use this procedure to install the option. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 32 (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry. A - Drive front cover B - Keypad Figure 5.15 Remove the Front Cover and Keypad YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 33 Place the LED label vertically on the drive as shown in Figure 5.16. A - Drive front cover B - LED label Figure 5.16 Put the LED Label on the Drive Front Cover YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 34 (C) to the ground terminal on the drive. Tighten the screw to a correct tightening torque: • 0.5 N∙m to 0.6 N∙m (4.4 in∙lb to 5.3 in∙lb) Note: Route ground wire on the right side of the stud (D). YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 35 Tighten the screw to a correct tightening torque: • 0.5 N∙m to 0.6 N∙m (4.4 in∙lb to 5.3 in∙lb) Note: Only two screws are necessary to install the option on HV600 and FP605 drives. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 36 Tighten the screw to a correct tightening torque: • 0.5 N∙m to 0.6 N∙m (4.4 in∙lb to 5.3 in∙lb) Note: Wire the ground wire as specified by Figure 5.20. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 37 Reattach the drive front cover (A) and the keypad (B). Refer to the drive manuals for more information. NOTICE Do not pinch cables between the front covers and the drive. Failure to comply could cause erroneous operation. YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 38: Communication Cable Specifications

    Set drive parameters in Related Drive Parameters on page 40 for correct option performance. ◆ Communication Cable Specifications Use only PROFINET dedicated communication cable; the Yaskawa warranty does not cover other cable types. YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 39: Option Connection Diagram

    CN1 port 1 or CN1 port 2 on the option. Users may also choose to employ a ring topology using both CN1 port 1 and CN1 port 2 on the option and reduce the requirements of PROFINET switch ports. YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 40: Gsd Files

    For questions, contact Yaskawa or a Yaskawa representative. Note: Download the GSD file for YASKAWA AC Drive Option SI-EP3. If you download an incorrect GSD file, this product will not operate as a slave in the network.
  • Page 41 5 : Alarm - Ramp Stop Note: • When you set this parameter to 3 or 4, the drive will continue operation after it detects a fault. Separately prepare safety protection equipment and systems, for example fast-stop switches. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 42 Open Loop Vector, EZ Vector Control]. The drive reads this value as the Torque Limit. –GA700, GA800 Parameter is available in A1-02 = 2, 3, 4, 6, 7, 8 [Control Method Selection = Open Loop Vector, Closed YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 43 0 : Disabled 1 : Enabled Note: • This parameter is not available in all 1000-series drives. • Changes to this parameter take effect immediately. It is not necessary to cycle power on the drive. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 44 [Address Mode at Startup = Static]. • All IP Addresses must be unique. • You must cycle power to the drive for the changes to take effect. For non-1000 series drives, you can set F6- YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 45 Gateway Address Sets the static/fixed Gateway address. Sets the most significant octet. (03ED) (0 - 255) Note: • This parameter is only effective when F7-13 = 0 [Address Mode at Startup = Static]. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 46 (F7-01 to F7-04) must be unique. • Set F7-01 to F7-12 when F7-13 = 0. F7-14 Duplex Mode Selects duplex mode setting. Selection (03F2) 0 : Half/Half (0 - 8) 1 : Auto/Auto YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 47 Modbus communications to change parameter values. (043C) (0, 1) Selection 0 : Parameter changes are activated when ENTER command is (Function written common to 1 : Parameter changes are activated immediately. No ENTER communication command is necessary. option) YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 48: Profinet Messaging

    Shows current option fault. Refer to page U6-99 Current Fault for more information. PROFINET Messaging ◆ PROFINET Overview This section describes the communication profile used between the PROFINET I/O network and the option. YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 49: Profidrive Communication Profile

    7 PROFINET Messaging The option supports the PROFIdrive profile. Users can select between the control and status words according to the PROFIdrive profile or use the Yaskawa-specific control and status words. ◆ PROFIdrive Communication Profile ■ The Control Word and the Status Word The contents of the Control Word and the Status Word are detailed in Table 7.1...
  • Page 50 READY TO OPERATE. RDY_RUN OFF1 ACTIVE. ENABLE OPERATION. RDY_REF DISABLE OPERATION. FAULT. TRIPPED No fault. OFF2 inactive. OFF_2_STA OFF2 ACTIVE. OFF3 inactive. OFF_3_STA OFF3 ACTIVE. SWITCH-ON INHIBIT ACTIVE. SWC_ON_INHIB SWITCH-ON INHIBIT NOT ACTIVE. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 51 READY TO OPERATE. RDY_RUN OFF1 ACTIVE. ENABLE OPERATION. RDY_REF DISABLE OPERATION. FAULT. TRIPPED No fault. OFF2 inactive. OFF_2_STA OFF2 ACTIVE. OFF3 inactive. OFF_3_STA OFF3 ACTIVE. SWITCH-ON INHIBIT ACTIVE. SWC_ON_INHIB SWITCH-ON INHIBIT NOT ACTIVE. Warning/Alarm. ALARM YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 52 Drive control location: REMOTE. REMOTE Drive control location: LOCAL. OPERATING. Actual value equals reference value (i.e., within tolerance limits). AT_SETPOINT Actual value differs from reference value (i.e., outside tolerance limits). Reserved 11 - 15 YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 53 7 PROFINET Messaging Figure 7.1 PROFIdrive State Machine YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 54: Yaskawa Vendor-Specific Control And Status Words

    Frequency Reference is a 16-bit word containing the desired output frequency. ■ Output Frequency Output Frequency is a 16-bit word containing the current output frequency of the drive. Table 7.3 Yaskawa-Specific Control Word and Status Word Yaskawa-Specific Control Word Yaskawa-Specific Status Word Description...

  • Page 55: Web Interface

    Access the web server interface by typing the IP address of the SI-EP3 option in a web browser address. Example: "http://192.168.1.20” The SI-EP3 IP Address is available using drive keypad to access Option Monitors U6-80 to U6-83. Refer to page Table 6.1 for more information. YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 56: Home Page

    The Home page shows the status of the drive and the I/O. It also shows identifying information about the drive and the option. Figure 8.1 Home Page View Note: The initial password is yaskawa. To change the password, refer to Settings Page on page YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 57: Profinet Page

    The PROFINET page shows basic information about the protocol. The station name of the option can be modified here, if the option is not actively connected to a PLC. Figure 8.2 PROFINET Page View YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 58: Network Page

    Msg Rx OK to SI-EP3. Current Connections Current number of open connections. Cumulative number of messages dropped due to output Msg Tx Dropped network buffer being full and unable to hold the new message. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 59 Out NUcast Packets Cumulative number of non-unicast packets sent. Cumulative number of errors for uneven packets Alignment Errors lengths. FCS Errors Cumulative number of frame check sequence errors. Single Collisions Cumulative number of single collisions. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 60 Cumulative number of deferred collisions. Excessive Collisions Cumulative number of excessive collisions. Cumulative number of frames that exceed the maximum Frame Too Large frame size. Note: Cumulative counters are reset when the power supply is cycled. YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 61: Chart Page

    • Output Current • Motor Speed • Torque Reference • DC Bus Voltage • Terminal Analog Input 1 • Terminal Analog Input 2 • Terminal Analog Input 3 Figure 8.4 Chart Page View YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 62: Email Alerts Page

    The timer helps limit the amount of emails sent regarding the same intermittent condition and helps to reduce network traffic by reducing emails about reoccurring errors. Click “Save Email Settings” when you save the entered information into the option. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 63 8 Web Interface Figure 8.5 Email Alerts Page View YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 64: Procedure: Conditional Email Set-Up

    OR or AND are needed, set the “OR/AND” drop-down selection to “—”. Enter the email address where the alert will be sent. Enter the message that will appear in the email contents. Enter the email subject. YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 65: Parameter Access Page

    Clicking “Set” will save the given value to the given MEMOBUS/Modbus address. After a “Read” or “Set” command is given, Status will display “Waiting” while the action is being carried out, then “Read Successful” or “Write Successful” is displayed when finished. YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 66: Settings Page

    The values displayed in the various tabs are refreshed at the rate defined in the “Data Update Time” select box. The Data Update Time can be set to 250 ms, 500 ms, 1 second, 2 seconds, or 5 seconds. YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 67: Email Settings

    Communication Error signal from the controller. • Correct the wiring. The communications cable wiring is incorrect. An existing short circuit or Check disconnected cables and short communications disconnection circuits and repair as needed YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 68 Option Card Error A fault occurred in the option. De-energize the drive. oFA04 (CN5-A) Make sure that the option is correctly connected to the connector. If the problem continues, replace the option. YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 69: Option Fault Monitors U6-98 And U6-99

    Connection with PLC Timeout. Default MAC Factory default MAC Address programmed into the option. None 1303 Address Return for reprogramming. No IP Address None 1304 No IP Address has been programmed into the option. YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 70: Option Compatibility

    • Compatible communication options are different for different models. Refer to the drive manuals for more information. Table 9.2 Option Compatibility Number of Options Option Connector Possible PG-B3 , PG-X3 CN5-B, C *1 *3 *4 *1 *3 *4 PG-RT3 , PG-F3 CN5-C YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 71: European Standards

    When using drives displaying the CE mark in combination with other devices, it is ultimately the responsibility of the user to ensure compliance with CE standards. Verify that conditions meet European standards after setting up the device. YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 72: Emc Directive Compliance

    Keep wiring as short as possible and ground the largest possible surface area of the shield to the metal panel according to Figure 10.2 Figure 10.3. Figure 10.2 Option Installation for CE Compliance: 1000-Series, GA700, GA800, CR700, CH700 YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 73 Figure 10.3 Option Installation for CE Compliance: GA500, HV600 Figure 10.4 Option Installation for CE Compliance: FP605 Ground the largest possible surface area of the shield to the metal panel. Yaskawa recommends using cable clamps. YASKAWA TOEP C730600 89B PROFINET Installation Manual...

  • Page 74: Specifications

    -20°C - +60°C (-4°F - 140°F) allowed for short-term transport of the product Indoors and free from: Area of Use • Oil mist, corrosive gas, flammable gas, and dust • Radioactive materials or flammable materials, including wood YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 75 You must discard the product at an applicable collection point for electrical and electronic equipment (EEE). Do not discard the product with usual waste. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 76 Date of Revision Section Revised Content Publication Number Addition: Information on FP605 November 2021 Revision: Reviewed and corrected entire documentation First Edition December 2019 This manual is created based on TOBP C730600 89D<3>-0. YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 77 YASKAWA TOEP C730600 89B PROFINET Installation Manual...
  • Page 78 YASKAWA ELECTRIC CORPORATION Specifications are subject to change without notice for ongoing product modifications and improvements. © 2019 YASKAWA ELECTRIC CORPORATION MANUAL NO. TOEP C730600 89B <1>-0 Published in Japan November 2021 20-2-22...

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