Maritime G6100 Operation Manual page 103

Water Monitoring System
MI6100-0014
System Type Water Monitoring System
Task: Maintenance for Hose Pump (Part no. 02809)
Task This instruction identifies cleaning or replacement of the hose pump. Cleaning
or replacement of the hose pump must be carried out by a technician.
description:
Difficulty 1-5 Overhaul Interval
Hose replacement: Every 6 month
Hose lubrication: Monthly
Spare Parts
Part no: Description:
03636 Hose for hose pump
02835 Lubricant for hose pump
Instructions
Steps
1. Close off all valves. Power down the system, taking care
that the pump cannot be accidentally started.
2. Dismantle the pump pipes from both the inlet and the
outlet.
3. Remove the front cover. (A)
4. Remove the roller that is not touching the pump hose.
(C)
5. Remount the front cover. (B)
6. Turn the rotor with the help of the motor so that the
remaining roller is not pressing against the pump hose.
7. Dismount the front cover. (A)
8. Remove the press flange (D) from the pump housing. Be
careful not to drop any shim plates.
9. Remove the pump hose to be exchanged.
10. Dismantle the hose connections (Part no. 04163) from
both pump hose ends. Inspect and replace if necessary.
11. Clean the interior surfaces of the pump housing.
12. Lubricate the internal surfaces for the pump housing at
the contact surfaces for the pump hose with original silicon
grease.
13. Check the rollers. Ensure that the roller surfaces are not
damaged.
14. Attach the hose connections at both hose ends.
15. Install the pump hose into the pump housing.
16. Fasten the press flange to the pump house. Be sure to
install the shim plates.
17. Mount the front cover.
18. Turn the rotor with the help of the motor so that the remaining roller presses against the pump hose.
19. Dismount the front cover.
20. Reattach the second roller with shim plates back onto the rotor.
21. Lubricate the pump hose and the rollers.
22. Attack the front cover to the pump housing.
23. Mount the pipes from both the inlet and outlet.
24. Open all valves.
Ver.5.0 – Revision March 2022
Estimated Time Consumption
25 min
Tools
Qty. Item:
1 Spanner nr.13, Allan key nr.5
1 Cross-point Screwdriver
MI6100-0014
Page 103 of 110