Assembling The Primary Sheave; Assembling The Secondary Sheave - Yamaha TMAX XP500F 2015 Service Manual

EAS30320

ASSEMBLING THE PRIMARY SHEAVE

1. Clean:
• Primary fixed sheave
• Primary sliding sheave
• Collar
• Cam
• Primary sheave weights
2. Install:
• Primary sheave weights "1"
• Sliders "2"
• Cam "3"
TIP
Do not apply the grease inside of the primary
sheave.
EAS30321

ASSEMBLING THE SECONDARY SHEAVE

1. Lubricate:
• Secondary fixed sheave inner surface "1"
• Secondary sliding sheave inner surface "2"
• Oil seals New
(with the recommended lubricant)
Recommended lubricant
YAMAHA GREASE "H" (Poly-
urea Grease®)
V-BELT AUTOMATIC TRANSMISSION
2. Install:
• Guide pins
TIP
Before installing the guide pin, align the position
(where fixed sheave rivet head "a" and guide pin
hole "b" are in alignment with each other) with
alignment mark "c" of the sliding sheave. Install
the guide pin. Then, make sure that the sliding
sheave slides to the LOW side without an inter-
ference of rivet head "d".
3. Lubricate:
• Guide pin groove "1"
• O-rings "2"
(with the recommended lubricant)
Recommended lubricant
5-48
New
YAMAHA GREASE "H" (Poly-
urea Grease®)