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2009 YW125Y
Yamaha 2009 YW125Y Manuals
Manuals and User Guides for Yamaha 2009 YW125Y. We have
2
Yamaha 2009 YW125Y manuals available for free PDF download: Service Manual, Owner's Manual
Yamaha 2009 YW125Y Service Manual (338 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 9.52 MB
Table of Contents
Table of Contents
6
Spark Plug
2
How to Use this Manual
4
Chassis
5
Electrical System
5
Engine
5
Fuel Injection System
5
General Information
5
Periodic Checks and Adjustments
5
Specifications
5
Troubleshooting
5
Table of Contents
6
Gen Info
7
Chapter 1 General Information
8
Scooter Identification
8
Vehicle Identification Number
8
Model Label
8
Features
9
Outline of the Fi System
9
Fi System
10
O 2 Sensor
11
Important Information
12
Preparation for Removal and Disassembly
12
Replacement Parts
12
Gaskets, Oil Seals and O-Rings
12
Lock Washers/Plates and Cotter Pins
13
Bearings and Oil Seals
13
Circlips
13
Equipment Preparation
14
Checking the Connections
15
Special Tools
17
Spec
20
Chapter 2 Specifications
21
General Specifications
21
Engine Specifications
22
Chassis Specifications
32
Electrical Specifications
35
General Tightening Torque Specifications
38
Tightening Torques
39
Engine
39
Chassis
41
Lubrication Points and Lubricant Types
44
Chassis
45
Cable Routing
46
Chk Adj
52
Chapter 3 Periodic Checks and Adjustments
54
Introduction
54
Periodic Maintenance and Adjustment
54
Periodic Maintenance Chart for the Emission Control System
54
Genela Maintenance and Lublication Chart
55
Cover and Panel
57
Seat and Trunk
57
Footrest Board
58
Leg Shield 1 Assembly and Leg Shield 2
60
Engine
62
Adjusting the Valve Clearance
62
Checking the Engine Idling Speed
65
Adjusting the Throttle Cable Free Play
66
Adjusting the Seat Spring Force
67
Checking the Spark Plug
68
Checking the Ignition Timing
70
Measuring the Compression Pressure
72
Checking the Engine Oil Level
75
Changing the Engine Oil
76
Changing the Transmission Oil
78
Measuring the Engine Oil Pressure
79
Cleaning the Air Filter Element
81
Cleaning the V-Belt Case Air Filter Element
82
Checking the Throttle Body Joint and Intake Manifold
83
Checking the Fuel Hose
83
Checking the Breather Hoses
84
Checking the Exhaust System
85
Checking the Canister and Roll over Valve
86
Chassis
88
Checking the Front Brake
88
Adjusting the Rear Brake
88
Checking the Brake Fluid Level
89
Checking the Front Brake Pads
90
Checking the Rear Brake Shoes
90
Checking the Front Brake Hose
90
Bleeding the Hydraulic Brake System
91
Checking and Adjusting the Steering Head
93
Checking the Front Fork
95
Checking the Tires
96
Checking the Wheels
99
Checking and Lubricating the Cables
99
Lubricating the Levers
100
Lubricating the Sidestand
100
Lubricating the Centerstand
100
Lubricating the Rear Suspension
100
Electrical System
101
Checking and Charging the Battery
101
Checking the Fuses
108
Replacing the Headlight Bulbs
110
Adjusting the Headlight Beams
111
Chas
112
Front Wheel and Brake Disc
114
Chapter 4
115
Front Wheel
115
Removing the Front Wheel
116
Checking the Front Wheel
117
Checking the Brake Disc
119
Assembling the Front Wheel
120
Checking the Speedometer Gear Unit
120
Installing the Front Wheel
121
Adjusting the Front Wheel Static Balance
122
Rear Wheel and Rear Brake
124
Removing the Rear Wheel
126
Checking the Rear Wheel
127
Checking the Rear Wheel Drive Hub
127
Checking the Brake
127
Assembling the Brake Shoes
128
Installing the Rear Wheel
130
Adjusting the Rear Wheel Static Balance
131
Front Brake
132
Front Brake Pads
132
Replacing the Front Brake Pads
134
Front Brake Master Cylinder
136
Disassembling the Front Brake Master Cylinder
138
Checking the Front Brake Master Cylinder
139
Assembling and Installing the Front Brake Master Cylinder
140
Front Brake Caliper
143
Disassembling the Front Brake Caliper
145
Checking the Front Brake Caliper
146
Assembling and Installing the Front Brake Caliper
147
Front Fork
151
Removing the Front Fork Legs
154
Disassembling the Front Fork Legs
155
Checking the Front Fork Legs
157
Assembling the Front Fork Legs
158
Installing the Front Fork Legs
161
Handlebar
162
Removing the Handlebar
164
Checking the Handlebar
165
Installing the Handlebar
166
Steering Head
168
Handlebar Bracket and Front Bracket
168
Lower Bracket
169
Removing the Lower Bracket
171
Checking the Steering Head
172
Installing the Steering Head
173
Rear Shock Absorber Assemblies and Swingarm
174
Removing the Rear Shock Absorber Assemblies
175
Checking the Rear Shock Absorber Assembly
175
Installing the Rear Shock Absorber Assemblies
176
Removing the Swingarm
176
Checking the Swingarm
177
Installing the Swingarm
177
Eng
179
Chapter 5
181
Engine
181
Engine Removal
181
Leads and Hoses
181
Installing the Engine
184
Cylinder Head
185
Removing the Cylinder Head
187
Checking the Cylinder Head
189
Installing the Cylinder Head
190
The Rocker Arms and Camshaft
193
Removing the Rocker Arms and Camshaft
194
Checking the Camshaft
195
Checking the Rocker Arms and Rocker Arm Shafts
196
Checking the Timing Chain, Camshaft Sprocket and Timing Chain Guides
197
Checking the Timing Chain Tensioner
198
Installing the Camshaft and Rocker Arms
199
Valves and Valve Springs
201
Removing the Valves
203
Checking the Valves and Valve Guides
204
Checking the Valve Seats
207
Checking the Valve Springs
209
Installing the Valves
210
Cylinder and Piston
212
Removing the Cylinder and Piston
213
Checking the Cylinder and Piston
214
Checking the Piston Rings
216
Checking the Piston Pin
217
Checking the Timing Chain Guide (Exhaust Side)
218
Installing the Piston and Cylinder
218
Belt Drive
220
V-Belt Case
221
V-Belt and Primary/Secondary Sheave
221
Secondary Sheave
222
Removing the Primary Sheave
223
Removing the Secondary Sheave and V-Belt
223
Disassembling the Secondary Sheave
224
Checking the Clutch Shoes
224
Checking the V-Belt
225
Checking the Primary Sheave
226
Checking the Primary Sheave Weights
226
Checking the Slider
227
Checking the Secondary Sheave
227
Assembling the Primary Sheave
228
Assembling the Secondary Sheave
229
Installing the Secondary Sheave, V-Belt and Primary Sheave
230
Starter Clutch and Ac Magneto
233
Stator Coil Assembly
233
Starter Clutch
234
Removing the Ac Magneto
235
Checking the Starter Clutch
236
Installing the Ac Magneto
237
Oil Pump
238
Checking the Oil Pump
239
Assembling the Oil Pump
240
Installing the Oil Pump
240
Transmission
241
Checking the Transmission
242
Crankshaft
243
Crankshaft Assembly
243
Disassembling the Crankcase
245
Removing the Crankshaft Assembly
246
Checking the Crankshaft and Connecting Rod
246
Checking the Crankcase
247
Checking the Timing Chain and Timing Chain Guide(Intake Side)
248
Checking the Bearings and Oil Seals
248
Installing the Crankshaft Assembly
249
Assembling the Crankcase
249
Throttle Body and Fuel Injector/Fuel Injection System
251
Chapter 6 Fuel Injection System
252
Wiring Diagram
253
Ecu's Self-Diagnostic Function
255
Checking for a Defective Engine Trouble Warning Light Bulb
256
Self-Diagnostic Fanction Table
256
Troubleshooting Chart
258
Diagnostic Mode
259
Throttle Body and Fuel Injector
277
Fuel Tank
278
Fuel Injector and Fuel Hose
279
Throttle Body
280
Removing the Fuel Tank
281
Removing the Fuel Pump
282
Checking the Fuel Injector
283
Checking the Throttle Body
283
Installing the Fuel Pump
284
Installing the Fuel Tank and Fuel Hose
284
Checking the Fuel Pump and Pressure Regulator Operation
285
Checking the Throttle Position Sensor
286
Checking the Isc (Idle Speed Control) Valve
287
Elec
288
Chapter 7 Electrical System
289
Electrical Components
289
Wiring Diagram
290
Checking Switch Continuity
292
Checking the Switches
293
Checking the Bulbs and Bulb Sockets
294
Types of Bulbs
294
Checking the Condition of the Bulbs
294
Checking the Condition of the Bulb Sockets
295
Ignition System
297
Circuit Diagram
297
Troubleshooting
298
Electric Starting System
303
Circuit Diagram
303
Starting Circuit Cut-Off System Operation
304
Troubleshooting
305
Starter Motor
305
Checking the Starter Motor
311
Assembling the Starter Motor
313
Charging System
314
Circuit Diagram
314
Troubleshooting
315
Lighting System
317
Circuit Diagram
317
Troubleshooting
318
Checking the Lighting System
319
Signaling System
323
Circuit Diagram
323
Troubleshooting
324
Checking the Signaling System
325
Trbl Shtg
331
Chapter 8 Troubleshooting
332
Starting Failure/Hard Starting
332
Engine
332
Fuel System
332
Electrical Systems
332
Incorrect Engine Idling Speed
333
Engine
333
Fuel System
333
Electrical Systems
333
Poor Medium-And-High-Speed Performance
333
Faulty Clutch
334
Engine Operates but Scooter will Not Move
334
Poor Starting Performance
334
Poor Speed Performance
334
Overheating
334
Engine
334
Fuel System
334
Chassis
334
Electrical Systems
334
Faulty Front Fork Legs
335
Leaking Oil
335
Malfunction
335
Poor Braking Performance
335
Unstable Handling
335
Faulty Lighting or Signaling System
336
Headlight Does Not Come on
336
Headlight Bulb Burnt out
336
Tail/Brake Light Does Not Come on
336
Tail/Brake Light Bulb Burnt out
336
Turn Signal Does Not Come on
336
Turn Signal Blinks Slowly
336
Turn Signal Remains Lit
336
Turn Signal Blinks Quickly
336
Horn Does Not Sound
336
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Yamaha 2009 YW125Y Owner's Manual (161 pages)
Yamaha Scooter
Brand:
Yamaha
| Category:
Motorcycle
| Size: 2.06 MB
Table of Contents
English
6
Important Manual Information
4
Table of Contents
6
Location of Important Labels1-1
8
Safety Information
10
Safety Information
11
Further Safe-Riding Points
14
1 Description
16
Left View
16
2 Right View
17
Controls and Instruments
18
3 Instrument and Control Functions
19
4 Main Switch/Steering Lock
19
Keyhole Cover
20
Indicator Lights
20
Speedometer Unit
21
Fuel Gauge
21
6 Handlebar Switches
22
Front Brake Lever
23
Rear Brake Lever
23
7 Fuel Tank Cap
23
Fuel
24
8 Catalytic Converter
25
Seat
26
Helmet Holder
27
9 Storage Compartment
27
Sidestand
28
Ignition Circuit Cut-Off System
29
Instrument and Control Functions
30
For Your Safety - Pre-Operation Checks
31
Pre-Operation Check List
32
Operation and Important Riding Points
34
Starting the Engine
34
Starting off
35
Acceleration and Deceleration
35
Braking
35
Tips for Reducing Fuel Consumption
36
Engine Break-In
36
Parking
37
Periodic Maintenance and Adjustment
38
Owner's Tool Kit
39
Periodic Maintenance Chart for the Emission Control System
40
General Maintenance and Lubrication Chart
41
Removing and Installing Panels
45
Checking the Spark Plug
46
Engine Oil
47
Final Transmission Oil
49
Air Filter and V-Belt Case Air Filter Elements
50
Checking the Engine Idling Speed
52
Checking the Throttle Cable Free Play
52
Valve Clearance
52
Tires
53
Cast Wheels
54
Checking the Front Brake Lever Free Play
55
Adjusting the Rear Brake Lever Free Play
55
Checking the Front Brake Pads and Rear Brake Shoes
56
Checking the Brake Fluid Level
57
Changing the Brake Fluid
58
Checking and Lubricating the Cables
58
Checking and Lubricating the Throttle Grip and Cable
59
Lubricating the Front and Rear Brake Levers
59
Checking and Lubricating the Centerstand and Sidestand
59
Checking the Front Fork
60
Checking the Steering
61
Checking the Wheel Bearings
61
Battery
62
Replacing the Fuses
63
Replacing a Headlight Bulb
64
Tail/Brake Light
65
Replacing a Turn Signal Light Bulb
65
Troubleshooting
66
Troubleshooting Chart
67
Scooter Care and Storage
68
Matte Color Caution
68
Care
68
Storage
70
Specifications
72
Consumer Information
74
Identification Numbers
74
Consumer Information
75
Maintenance Record
76
Yamaha Motor Canada Ltd. Scooter Warranty Guide
78
Français
86
Table des Matières
87
Emplacement des Étiquettes de Renseignements Importants
88
Consignes de Sécurité
90
1 Conseils Supplémentaires Relatifs À la Sécurité Routière
94
2 Description
96
Vue Gauche
96
3 Vue Droite
97
Commandes Et Instruments
99
Contacteur À Clé/Antivol
99
Cache de la Serrure
100
Témoins
100
Bloc de Compteur de Vitesse
101
6 Jauge de Niveau de Carburant
101
Combinés de Contacteurs
102
Levier de Frein Avant
103
7 Levier de Frein Arrière
103
Bouchon du Réservoir de Carburant
103
8 Carburant
103
Pot Catalytique
105
9 Selle
106
Accroche-Casque
107
Compartiment de Rangement
107
Béquille Latérale
108
Coupe-Circuit D'allumage
109
Pour la Sécurité - Contrôles Avant Utilisation
111
Points À Contrôler Avant Chaque Utilisation
112
Utilisation Et Conseils Importants Concernant Le Pilotage
114
Mise en Marche du Moteur
114
Démarrage
115
Accélération Et DéCélération
115
Freinage
115
Comment Réduire Sa Consommation de Carburant
116
Rodage du Moteur
116
Stationnement
117
Entretiens Et Réglages Périodiques
118
Trousse de Réparation
119
Entretiens Périodiques du Système de Contrôle des Gaz D'échappement
120
Entretiens Périodiques Et Fréquences de Graissage
121
Dépose Et Repose des Caches
125
Contrôle de la Bougie
126
Huile Moteur
127
Huile de Transmission Finale
129
Élément de Filtre À Air Et de Filtre À Air
130
Du Boîtier de la Courroie Trapézoïdale
131
Contrôle du Régime de Ralenti du Moteur
132
Contrôle du Jeu de Câble des Gaz
132
Jeu des Soupapes
132
Pneus
133
Roues Coulées
134
Contrôle de la Garde du Levier de Frein Avant
135
Réglage de la Garde du Levier de Frein Arrière
135
Contrôle des Plaquettes de Frein Avant Et des Mâchoires de Frein Arrière
136
Contrôle du Niveau du Liquide de Frein
137
Changement du Liquide de Frein
138
Contrôle Et Lubrification des Câbles
138
Contrôle Et Lubrification de la Poignée Et du Câble des Gaz
139
Lubrification des Leviers de Frein Avant Et Arrière
139
Contrôle Et Lubrification des Béquilles Centrale Et Latérale
139
Contrôle de la Fourche
140
Contrôle de la Direction
141
Contrôle des Roulements de Roue
141
Batterie
142
Remplacement des Fusibles
143
Remplacement D'une Ampoule de Phare
144
Feu Arrière/Stop
145
Remplacement D'une Ampoule de Clignotant
145
Diagnostic de Pannes
146
Schéma de Diagnostic de Pannes
147
Soin Et Remisage du Scooter
148
Remarque Concernant Les Pièces de
148
Soin
148
Remisage
150
Caractéristiques
152
Renseignements Complémentaires
154
Numéros D'identification
154
Fiche D' Entretien
156
Garantie du Scooter Offerte Par la Yamaha Moteur du Canada Ltée
158
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