Yamaha XC200T Manuals

Manuals and User Guides for Yamaha XC200T. We have 1 Yamaha XC200T manual available for free PDF download: Service Manual

Yamaha XC200T Service Manual

Yamaha XC200T Service Manual (257 pages)

Brand: Yamaha | Category: Motorcycle | Size: 16.04 MB

Table of Contents

Gen Chapter 1.

9
- Table of Contents
  9
- Chapter 1
  10
- GENERAL Mnformation
  10
- Scooter Identification
  10
  - Vehicle Identification Number
    10
  - Engine Serial Number
    10
- INPORTANT Information
  11
- Special Tools
  12
  - For Tune-Up
    12
  - For Engine Service
    13
  - For Chassis Service
    17
  - For Electrical Components
    17
I Jnspj 1 Adj |

19
- Chapter 2 Engine
  22
- Fuel Line Inspection
  22
- Intake Manifold Inspection
  22
- Idling Speed Adjustment
  23
- Throttle Cable Adjustment
  23
- Engine Oil Level Inspection
  24
- Engine Oil Replacement
  24
- Oil Pressure Inspection
  27
- V=Belt Inspection
  27
- Transmission Oil Level Inspection
  28
- Transmission Oil Replacement
  28
- Compression Pressure Measurement
  29
- Chassis
  31
- Electrhcal
  42
Engine Overhaul

51
- Chapter 3
  54
- Engine Removal
  54
- Preparation for Removal
  54
- Air Cleaner Case
  55
- Battery Lead
  55
- Carburetor Hoses
  56
- Connectors
  56
- Control Cables
  56
- Engine
  57
- Carburetor and Intake Manifold
  58
- Fancase Cover and Air Shroud
  58
- Muffler
  58
- Engine Disassembly Cylinder Head Cover and Cylinder Head
  59
  - Primary Sheave and V-Belt
    61
  - Clutch Housing and Secondary Sheave
    62
  - Flywheel Magneto and Starter Motor
    63
  - Rear Wheel and Mainstand
    63
  - Starter Clutch and Camshaft
    64
  - Transmission
    65
  - Oil Pump
    65
  - Crankcase and Crankshaft
    66
- Inspection and Repair
  67
  - Cylinder Head Cover, Rocker Arms and Rocker Arm Shafts
    67
  - Push Rods
    70
  - Cylinder Head
    70
  - Valve, Valve Guide and Valve Seat
    71
  - Cylinder
    79
  - Piston, Piston Ring and Piston Pin
    79
  - Hydraulic Valve Lifter
    81
  - Primary Sheave
    85
  - Secondary Sheave
    87
  - V-Belt
    91
  - Starter Clutch and Idle Gear
    91
  - Camshaft
    93
  - Transmission
    94
  - Oil Pump
    95
  - Balancer Weight
    96
- Engine Assembly and Adjustment
  103
- Camshaft and Starter Clutch
  108
- Starter Motor and Flywheel Magneto
  111
- Secondary and Primary Sheaves
  113
- Cylinder and Piston
  115
- Engine Mounting
  120
Ioaooi ]

123
- Chapter 4 Section View
  125
- Fuel Flow Diagrams
  126
- Removal
  130
- Disassembly
  131
- Assembly
  134
- Adjustment
  135
Lo.asl O

137
- Installation
  135
- 1 Frontwheel
  142
- Chapter 5
  142
- Rear Wheel
  145
  - Removal
    146
  - Brake Disassembly
    146
  - Inspection
    147
  - Installation
    148
- Handlebar and Front Fork
  150
  - Removal
    151
  - Assembly
    155
- Rear Shock Absorber
  158
  - Removal
    158
  - Inspection
    159
  - Installation
    159
Elec I Chapter 6 Electrucal

161
- Chapter 6
  163
- Circuit Diagram
  163
- Electricalcomponents
  164
  - Troubleshooting
    168
  - Starter Motor
    171
  - Starter Relay Test
    175
  - Diode Unit Test
    176
  - Switches Test
    177
- Charging System
  180
  - Battery Inspection
    183
  - Rectifier Test
    184
  - Troubleshooting
    188
  - Ignition Spark Gap Test
    190
  - Pickup Coil Resistance Test
    191
  - Spark Plug Inspection
    191
- Signal System
  198
  - Troubleshooting
    201
  - Switches Test
    202
- Accessory System
  204
  - Main Switch Illumination
    205
  - Troubleshooting
    206
  - Fuel Sender Test
    210
  - Horn Test
    211
  - Switches Test
    211
- Auto Choke System
  212
  - Troubleshooting
    214
  - Choke Relay Test
    215
  - Stator Coil Resistance Test
    216

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