Periodic Checks And Adjustments - Yamaha TMAX XP500F 2015 Service Manual

PERIODIC CHECKS AND ADJUSTMENTS

PERIODIC MAINTENANCE ............................................................................3-1
INTRODUCTION .......................................................................................3-1
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL
SYSTEM ...................................................................................................3-1
GENERAL MAINTENANCE AND LUBRICATION CHART .......................3-1
CHECKING THE FUEL LINE .................................................................... 3-4
CHECKING THE SPARK PLUGS ............................................................. 3-4
ADJUSTING THE VALVE CLEARANCE .................................................. 3-5
ADJUSTING THE ENGINE IDLING SPEED .............................................3-8
SYNCHRONIZING THE THROTTLE BODY .............................................3-9
CHECKING THE THROTTLE BODY JOINTS ........................................ 3-10
CHECKING THE CYLINDER HEAD BREATHER HOSE .......................3-10
CHECKING THE EXHAUST SYSTEM....................................................3-11
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CHECKING THE CANISTER .................................................................. 3-11
REPLACING THE AIR FILTER ELEMENT ............................................. 3-11
CLEANING THE V-BELT CASE AIR FILTER ELEMENT .......................3-12
CHECKING THE BRAKE OPERATION .................................................. 3-13
CHECKING THE BRAKE FLUID LEVEL................................................. 3-13
ADJUSTING THE FRONT DISC BRAKE................................................ 3-14
CHECKING THE FRONT BRAKE PADS ................................................ 3-14
ADJUSTING THE REAR DISC BRAKE .................................................. 3-15
CHECKING THE REAR BRAKE PADS .................................................. 3-15
BLEEDING THE HYDRAULIC BRAKE SYSTEM ................................... 3-15
CHECKING THE FRONT BRAKE HOSES ............................................. 3-16
CHECKING THE REAR BRAKE HOSE .................................................. 3-16
ADJUSTING THE REAR BRAKE LOCK CABLE .................................... 3-17
CHECKING THE REAR BRAKE LOCK .................................................. 3-17
CHECKING THE REAR BRAKE LOCK PADS........................................ 3-18
CHECKING THE WHEELS ..................................................................... 3-18
CHECKING THE TIRES..........................................................................3-18
CHECKING THE WHEEL BEARINGS ....................................................3-19
CHECKING THE SWINGARM ................................................................3-20
CHECKING THE DRIVE BELT ...............................................................3-20
ADJUSTING THE DRIVE BELT SLACK ................................................. 3-20
LUBRICATING THE DRIVE PULLEY AND DRIVE AXLE.......................3-22
CHECKING AND ADJUSTING THE STEERING HEAD ......................... 3-23
CHECKING THE CHASSIS FASTENERS .............................................. 3-24
LUBRICATING THE LEVERS .................................................................3-24
CHECKING THE SIDESTAND................................................................3-24
LUBRICATING THE SIDESTAND........................................................... 3-24
CHECKING THE CENTERSTAND ......................................................... 3-25
LUBRICATING THE CENTERSTAND ....................................................3-25
CHECKING THE SIDESTAND SWITCH................................................. 3-25
CHECKING THE FRONT FORK ............................................................. 3-25
CHECKING THE REAR SHOCK ABSORBER ASSEMBLY ................... 3-25
CHECKING THE ENGINE OIL LEVEL....................................................3-25
CHANGING THE ENGINE OIL ...............................................................3-26
MEASURING THE ENGINE OIL PRESSURE ........................................ 3-27
CHECKING THE COOLANT LEVEL.......................................................3-28
CHECKING THE COOLING SYSTEM ....................................................3-29