Yamaha TMAX XP500F 2015 Service Manual page 77

1. Battery
2. Sidestand switch coupler
3. Auxiliary DC jack lead
4. Battery negative lead coupler
5. Battery negative lead
6. Starter motor lead
7. AC magneto lead
8. Sidestand switch lead
9. Rear brake hose
10. Cylinder-#1 spark plug lead
11. Cylinder-#2 spark plug lead
12. Ignition coil leads
13. Rectifier/regulator
14. Stator coil coupler
15. Crankshaft position sensor coupler
16. Fuel injection system relay
17. Battery positive lead
18. Frame
19. Battery box
A. Fasten the sidestand switch coupler with the
holder on the battery box.
B. Fasten the auxiliary DC jack lead at the tape with a
plastic locking tie. Face the buckle of the plastic
locking tie upward. Point the end of the plastic
locking tie upward, along the battery, and then cut
off the excess end of the tie.
C. Fasten the battery negative lead coupler with the
holder on the battery box.
D. Fasten the sidestand switch lead and rear brake
hose with the holder.
E. Fasten the AC magneto lead, starter motor lead,
and battery negative lead with the holder. The
leads may be routed in any order.
F. To the starter motor and AC magneto
G. Fasten the sidestand switch lead at the positioning
tape.
H. Fasten the spark plug leads with the holder.
I. Remove the rectifier/regulator, and then fasten the
battery negative lead, starter motor lead, and wire
harness with the holder on the battery box. The
leads may be routed in any order.
J. Install the stator coil coupler to the battery box.
K. Install the crankshaft position sensor coupler to the
battery box.
L. Route the starter motor lead to the outside of the
wire harness.
M. Route the battery negative lead to the inside of the
wire harness.
N. Route the battery negative lead through the hole in
the battery box.
O. The starting circuit cut-off relay and sidestand
relay may be installed to either tab.
P. Insert the projections on the plastic locking ties into
the holes so that the cut end of each tie points
downward.
Q. Fasten the battery negative lead with the holder on
the battery box.
R. Fasten the auxiliary DC jack lead at the tape and
the battery positive lead with a plastic locking tie as
shown in the illustration.
S. 25 mm (0.98 in)
T. 60 mm (2.36 in)
U. Fasten the leads with the plastic band. The leads
may be routed in any order.
V. Face the buckle of the plastic band downward.
Point the end of the plastic band downward along
the frame. Do not cut off the excess end of the
plastic band.
W. Fasten the cylinder-#1 spark plug lead with the
holder. Point the open ends of the holder
downward.
X. Secure the plastic locking tie by inserting the
projection on the tie into the hole in the battery box
rib, and then fasten the battery positive lead with
the tie. Face the buckle of the plastic locking tie
upward. Insert the end of the plastic locking tie into
the hole in the battery box so that the end is
pointing to the left as shown in the illustration.
Y. Position the plastic locking tie 0
in) from the edge of the hole in the battery box.
2-44
CABLE ROUTING
– –
2 mm (0 0.079