Page 1 845B VHP 865B VHP 885B VHP Graders Operator’s Manual 84498434 Replaces p/n. 84300297 Edition English 03/12...
Page 2 English 03/12 This operation manual covers the following models: 845B VHP Graders, equipped with Tier 3 engine and ZF Transmission – Starting with NAAF12000 series 845B VHP Graders, equipped with Tier 3 engine and FUNK Transmission – Starting with NAAF13000 series 865B VHP Graders, equipped with Tier 3 engine and ZF Transmission –...
Page 3 It can also be used to warn against unsafe practices. The color associated to Caution is YELLOW. In case the Safety Decals of this machine are ISO two graphic panels type, the decals are defined as follows: The first plate indicates the nature of danger.
Page 5: Table Of Contents
TAbLE Of CONTENTS Chapter 1 GENERAL INfORMATION TO THE OWNER ..............................1-1 OPERATOR MANUAL STORAGE COMPARTMENT .................... 1-3 RIGHT, LEFT, FRONT AND REAR SIDES OF THE MACHINE ................1-3 IDENTIFICATION NUMBERS ..........................1-4 MACHINE COMPONENTS ............................ 1-7 Chapter 2 SAfETY / DECALS / HAND SIGNALS SAFETY RULES ..............................
Page 6 TABLE OF CONTENTS Chapter 4 OPERATING INSTRUCTIONS BEFORE STARTING THE ENGINE ........................4-1 FIRST SERVICE INTERVALS ..........................4-3 AFTER FIRST 100 HOURS OF OPERATION ....................... 4-3 SEAT BELT ................................4-3 DIFFERENTIAL LOCK ............................4-3 RUN-IN ................................... 4-4 BOOSTER BATTERY CONNECTIONS ......................... 4-5 JUMP START .................................
Page 7 TABLE OF CONTENTS Chapter 7 MAINTENANCE AND ADJUSTMENT CHECKING OF THE PARKING BRAKE ........................ 7-1 ROLL-OVER PROTECTIVE STRUCTURE (ROPS) ....................7-3 TORQUE SPECIFICATIONS FOR SEAT AND SEAT BELTS ................7-5 CAB HEADLINER ..............................7-6 DOORS HINGES ..............................7-6 HOSES AND WIRING ............................7-6 FIRE EXTINGUISHER MOUNTING (IF EQUIPPED) ....................
Page 8 TABLE OF CONTENTS Chapter 11 ALPHAbETICAL INDEX ÍNDICE .................................. 11-1 Chapter 12 WARRANTY TERM OF WARRANTY ............................12-1 AFTER DELIVERY CHECK ..........................12-3 VIII...
Page 9: General Information To The Owner
Read this manual before you start the engine or operate the machine. If you need more information, see your dealer. Your dealer can give you help with CASE approved service parts. Your dealer has specially trained technicians who know the best methods of repair and maintenance for your machine.
Page 10 CASE. Consult an authorized dealer or CASE on changes, additions or modifications that can be required for this machine to comply with various country regulations and safety requirements.
Page 11: Operator Manual Storage Compartment
CHAPTER 1 - GENERAL INFORMATION OPERATOR MANUAL STORAGE COMPARTMENT READ THIS MANUAL COMPLETELY and make sure you understand the controls. All equipment has a limit. Make sure you understand the speed, brakes, steering, stability and other characteristics of this machine before you start to operate.
Page 12: Identification Numbers
CHAPTER 1 - GENERAL INFORMATION IDENTIfICATION NUMbERS Write your machine Product Identification Number (P.I.N.) and Serial numbers on the lines provided below. If needed, give these numbers to your dealer when you need parts or information for your machine. Make a record of the numbers. Keep the record in a safe place.
Page 13 CHAPTER 1 - GENERAL INFORMATION Engine Number Transmission Number ZF TRANSMISSION FOR 845B / 865B / 885B MODELS FUNK TRANSMISSION FOR 845B / 865B / 885B MODELS...
Page 14 CHAPTER 1 - GENERAL INFORMATION ROPS Cab and Canopy Rear Axle Number REAR AXLE FOR 845B MODELS REAR AXLE FOR 865B / 885B MODELS...
Page 15: Machine Components
CHAPTER 1 - GENERAL INFORMATION MACHINE COMPONENTS HAND RAILS FRONT BRADE ROPS CAB REAR RIPPER BLADE LIFT CYLINDER DRAWBAR CIRCLE AND BLADE BLADE CIRCLE CIRCLE SIDE SHIFT CYLINDER ARTICULATION CYLINDER BLADE PITCH CYLINDER STEPS BLADE SIDE SHIFT CYLINDER ENGINE ACCESS HOOD TRANSPORT SERVICE PIN...
Page 16 CHAPTER 1 - GENERAL INFORMATION LIFT AND TIE EYES (IF EQUIPPED) AIR CONDITIONING CONDENSER (FOR 845B / 865B / 885B MODELS WITH FUNK TRANSMISSION) FAN HYDRAULIC FLUID COOLER (FOR 845B / 865B / 885B MODELS WITH FUNK TRANSMISSION) HYDRAULIC FILTER RADIATOR AND FAN TRANSMISSION FLUID COOLER (FOR 845B / 865B / 885B MODELS WITH ZF TRANSMISSION)
Page 17: Safety / Decals / Hand Signals
Chapter 2 SAfETY / DECALS / HAND SIGNALS SAfETY RULES Most accidents involving machine operating and mainte- nance can be avoided by following basic safety rules and precautions. Read and understand all the safety messa- ges in this manual, and the safety signs on the machine before you operate or service the machine.
Page 18: Before Operation
Rotating beacon, backup alarm, slow moving vehicle emblem and other safety equipment items are availa- ble from your dealer CASE. Avoid loose fitting clothing, loose or uncovered long • hair, and jewelry.
Page 19: Machine Operation
CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS MACHINE OPERATION Do not steer the steering wheel if any person is pre- Digging through underground cables, pipes, lines, • • sent next to the machine and the center articulation. etc., can cause injury or death. Learn the location of all underground hazards before you operate your ma- Check all controls in a clear area and make sure the •...
Page 20 CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS Start Up Shut Down Do not start or operate an unsafe machine. Before Never leave the machine unattended with the engi- • • working the machine, be sure that any unsafe condi- ne running.
Page 21: Additional Safety Rules
CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS ADDITIONAL SAfETY RULES Neutral Start and Reverse Warning Checks IMPORTANT: Perform these checks before operating machine. NEUTRAL START CIRCUIT CHECK REVERSE WARNING ALARM CHECK Be sure the area around machine is clear of personnel. Be sure area around machine is clear of personnel.
Page 22: Parking The Machine And Stopping The Engine
KEEP OUT OF REACH OF CHILDREN. fIRE EXTINGUISHER It is recommended that you have a fire extinguisher on your machine. See your CASE dealer for availability. A dry che- mical fire extinguisher is approved for Class A, B, and C fires.
Page 23: Fire Or Explosion Prevention
CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS fIRE OR EXPLOSION PREVENTION Engine fuel can cause an explosion or fire. Do not fill A fire can cause injury or death. Always have a fire • • the fuel tank while the engine is running or if next to a extinguisher near or on the machine.
Page 24: Maintenance
Unauthorized modifications to this machine can cause • injury or death. Do not make unauthorized modifica- CASE CORPORATION tions to this machine. Always see your CASE dealer Código CASE: SIGNED BY: before you weld, cut, or drill holes in your machine.
Page 25: Wheel And Tire Maintenance
CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS WHEEL AND TIRE MAINTENANCE Use an air hose equipped with a remote shutting valve A tire may blast during the inflating operation and cau- • • and an extension with the pressure gauge and keep se serious injuries or death.
Page 26: Maintenance
CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS MAINTENANCE General Prior to working on or servicing the machine:: If the machine must be towed, use only tiedowns provi- ded. Engage carefully, ensuring prior to towing that the Read carefully all safety rules in this Manual; •...
Page 27 CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS In the event of carrying out any work outside the Safety glasses must also be used by persons in the adja- workshop, park machine on level ground and chock all cent area, even if not participating in the work. wheels.
Page 28 CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS Starting Hydraulic System Do not run engine in closed areas without proper ventila- Fluid gushing from a hole can be invisible to the eye but tion systems for the exhaust gases. have sufficient force to penetrate the skin causing serious injuries.
Page 29: Read Operators Manual
CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS READ OPERATORS MANUAL READ OPERATORS MANUAL READ SERVICE MANUAL Decals which display the “Read Operators Manual” sym- When a decal displays the symbol shown below, refer to bol are intended to direct the operator to the Operators the appropriate page of the Service Manual.
Page 30: Symbols
CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS SYMbOLS Main Symbols used in this Manual WARNING (Warning signal) DIFFERENTIAL LOCK FUELING HOURMETER AIR CLEANER RESTRICTION OPERATOR’S SEAT ADJUSTMENT PARKING BRAKE LOCKED HYDRAULIC OIL FILTER RESTRICTION UNLOCKED TRANSMISSION OIL FILTER RESTRICTION BLADE FLOATATION (Right Cylinder) BATTERY BLADE FLOATATION (Left Cylinder)
Page 31 CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS FRONT WINDSHIELD WIPER HEADLIGHTS – HIGH BEAM WIPER / LOWER FRONT WINDSHIELD BLADE ANTI-SHOCK SYSTEM WASHER – LEFT AND RIGHT (OPTIONAL) FRONT WINDSHIELD WASHER COLD STARTING (OPTIONAL) FAN / HEATER (OPTIONAL) WARNING (Fluid under pressure) WINDSHIELD DEFROSTER WARNING (Toxic gas)
Page 32: Safety Decals
WARNING: Injury or death can result if you cannot read a safety decal or if a safety decal is missing. Re- place any missing or damaged safety decal and keep all safety decals clean. See your CASE dealer for new safety decals.
Page 33 CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS Interior Cab View 845b / 865b / 885b MODELS 845b / 865b / 885b MODELS WARNING WARNING WITH Zf TRANSMISSION WITH fUNK TRANSMISSION MISUSE HAZARD Read Operator’s Manual. Use proper safety equipament. Keep others away.
Page 34 CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS Rear View WARNING ENTANGLEMENT HAZARD Keep clear or stop engine before servicing. 388112A1 DANGER RUNOVER HAZARD Keep clear of machine. 75259367 2-18...
Page 35 CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS Rear View WARNING WARNING WARNING HOT SURFACE HAZARD Keep clear. 75259376 PINCH POINT CRUSH HAZARD HAZARD Engage lock link Keep clear before service or WARNING transport. 75259377 283609A1 ENTANGLEMENT HAZARD Keep clear or stop engine before servicing.
Page 36 CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS Rear View WARNING WARNING CRUSH ENTANGLEMENT HAZARD HAZARD WARNING Keep clear or stop Keep engine before clear. servicing. PRESSURIZED SYSTEM HAZARD 323694A1 384267A1 Relieve pressure before maintenance. 75325025 2-20...
Page 37 CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS Upper View IMPORTANT DANGER WARNING COOLING SYSTEM IS PROTECTED EXPLOSION HAZARD WITH 50-50 SOLUTION OF ETHYLENE GLYCOL Read procedure in AND WATER FOR PROTECTION TO -36ºC (-34ºF) Operator’s Manual DO NOT USE SOLUBLE OIL ADDITIVES before jump start or service to avoid injury.
Page 38: Hand Signals
CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS HAND SIGNALS It is recommended that you and the flagman on the job use hand signals for communications. Before you start, make sure that you both understand the signals that will be used. START ENGINE STOP ENGINE COME TO ME...
Page 39 CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS GO THIS FAR ALL STOP AND HOLD STOP EMERGENCY STOP Move one hand back and forth. Fast movement of both hands from side to side. RAISE EQUIPMENT LOWER EQUIPMENT 2-23...
Page 40 CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS RAISE EQUIPMENT SLOWLY LOWER EQUIPMENT SLOWLY TURN MACHINE LEFT TURN MACHINE RIGHT (TILT THE MOLDBOARD TO THE LEFT) (TILT THE MOLDBOARD TO THE RIGHT) To stop movement, stop moving hand and make a fist. To stop movement, stop moving hand and make a fist.
Page 41: Instruments And Controls Operator's Compartment
Some of the following descriptions and instructions refer to optional items. Consult your CASE dealer with respect to the optional equipment available for your machine. To facilitate reading and learning about the instruments and controls of this machine, it has been separated in 5 groups, as shown in the figure.
Page 42: Front Console
CHAPTER 3 – INSTRUMENTS AND CONTROLS GROUP 1 fRONT CONSOLE Implement control levers (left side) 3. bLADE SIDE SHIfT LEVER This lever shifts the blade to the right or left. Push the le- ver forward to shift the blade to the left or pull it rearward to move the blade to the right.
Page 43 CHAPTER 3 – INSTRUMENTS AND CONTROLS Implement control levers (right side) 9. bLADE LIfT LEVER This lever is used to lower or raise the right end of the bla- de. Move the lever forward to lower or rearward to raise the blade.
Page 44 CHAPTER 3 – INSTRUMENTS AND CONTROLS GROUP 2 Steering wheel, console, pedals and fuse box FLOODLIGHTS, HEADLIGHTS LOW AND HIGH BEAM, DIRECTIONAL LIGHTS AND HORN LEVER STEERING WHEEL STEERING WHEEL TILTING LEVER FRONT CONSOLE (ABOVE STEERING WHEEL) FRONT CONSOLE (BELOW STEERING WHEEL) SWITCHBOARD INCHING PEDAL (ONLY FOR 845B / 865B / 885B MODELS...
Page 45 CHAPTER 3 – INSTRUMENTS AND CONTROLS 1. fLOODLIGHTS, HEADLIGHTS LOW AND HIGH bEAM, HORN AND TURNING SIGNALS LEVER RIGHT LEfT To activate the right directional signal: push the direc- tional signal lever away from the operator seat. To activate the left directional signal : pull the directional signal lever towards the operator seat.
Page 46 CHAPTER 3 – INSTRUMENTS AND CONTROLS 4. fRONT CONSOLE (AbOVE STEERING WHEEL) A. MAIN / LEfT SIDE DOZER fLOATING SWITCH (OPTIONAL) This switch activates and deactivates the floating function of the main / left side dozer. It is an on/off type switch, allowing activating and deactivating the floating of the main / left side dozer. For activating floating, place the switch to the “on’”...
Page 47 CHAPTER 3 – INSTRUMENTS AND CONTROLS fRONT CONSOLE (bELOW STEERING WHEEL) A. CYLINDERS ACCUMULATOR SWITCH (OPTIONAL) This switch activates and deactivates the blocking function of the main dozer lifting cylinders. It is a on/off type switch, allowing activating or deactivating the main dozer lifting cylinders blocking. For activating the main dozer lifting cylinders blocking, place the switch to the “on’”...
Page 48 CHAPTER 3 – INSTRUMENTS AND CONTROLS 6. INSTRUMENT PANEL CLUSTER ASSEMbLY Cluster Assembly When the ignition key is turned to the ON position the cluster assembly will check each monitored system. All LED’s (Light Emission Diodes) will turn on, and the warning alarm will sound for three seconds. At the end of this checking all monitored systems will return to normal functions.
Page 49 CHAPTER 3 – INSTRUMENTS AND CONTROLS H. STOP MAIN INDICATOR LIGHT (RED, CRITICAL) The stop main indicator light is an indicator for critical warnings. Refer to critical warning indicator lights. Critical Warning Indicator Lights When the Stop Main Indicator Light turns on, the machine must be stopped safely and the engine STOPPED immedia- tely.
Page 50 CHAPTER 3 – INSTRUMENTS AND CONTROLS I. WARNING MAIN INDICATOR LIGHT (YELLOW, NON-CRITICAL The warning main indicator light is an indicator for non-critical warnings. Refer to “Non-Critical Warning Indicator Lights”. Non-Critical Warning Indicator Lights When the warning light turns on, alter the operation mode, program an interruption for the maintenance works or, if the condition persists, contact your dealer.
Page 51 CHAPTER 3 – INSTRUMENTS AND CONTROLS J. TRANSMISSION fLUID TEMPERATURE GAUGE This indicator shows the transmission fluid temperature. The normal operation temperature is within the green band. When the transmission fluid temperature raises, the indicator will pass to the yellow band, the warning alarm will be actuated for three seconds, and the warning main indicator will change to yellow.
Page 52 CHAPTER 3 – INSTRUMENTS AND CONTROLS K. HYDRAULIC fLUID TEMPERATURE GAUGE The gauge shows the hydraulic oil temperature. The operating normal temperature is within the green area. When the hydraulic oil temperature rises, the gauge goes to the yellow area, the warning alarm sounds for 3 seconds, and the master warning indicator changes to yellow.
Page 53 CHAPTER 3 – INSTRUMENTS AND CONTROLS L. fUEL LEVEL GAUGE This indicator shows the fuel level in the reservoir. The normal operation band is within the green band. When the fuel reservoir is almost empty, the indicator passes to the yellow band and the fuel warning indi- cator lights continuously, the warning alarm will sound for three seconds, and the warning main indicator will change to red.
Page 54 CHAPTER 3 – INSTRUMENTS AND CONTROLS M. ENGINE COOLANT TEMPERATURE GAUGE This indicator shows the engine coolant temperature. The normal operation temperature is within the green band. When the engine coolant temperature raises, the indicator will pass to the yellow band and the warning alarm will be actuated for three seconds.
Page 55 The LCD Multi-Display will flash CASE along with the ma- Zone One: The top section of the LCD display will chine model.
Page 56 CHAPTER 3 – INSTRUMENTS AND CONTROLS Navigating Through the LCD Multi-function Display Screens KEY PAD USING THE ARROW KEYS The key pad is located on the console just below the ste- At any time during operation or with the key switch on, ering wheel.
Page 57 CHAPTER 3 – INSTRUMENTS AND CONTROLS Viewing Screens Info 1 is the first information screen displayed when using Press the down key again and the Trip 2 screen will dis- the down arrow from the driving screen. It displays engine play.
Page 58 CHAPTER 3 – INSTRUMENTS AND CONTROLS Setting Trip Screens Highlight the trip screen you wish to set. (Capacity can be The trip screen will indicate a reset message. At this scre- set in U.S. gallons, Imperial gallons, or metric liters when en, press the confirm key to clear the numbers and reset setting measurement preferences).
Page 59 CHAPTER 3 – INSTRUMENTS AND CONTROLS Entering the Service Screens After the machine has been started or the key switch has Clock Menu been turned to “IGN”, the operator or service technician Hour • may use this service menu to adjust machine configu- Minute •...
Page 60 CHAPTER 3 – INSTRUMENTS AND CONTROLS Select Screen Options and Preference Screens LANGUAGE SCREEN, The select screen will allow you to make time settings as well as give access to machine information. Navigate this MEASUREMENT UNITS AND CLOCK screen also by highlighting your selection and pressing The LCD screen can be set with language, measurements, confirm.
Page 61 CHAPTER 3 – INSTRUMENTS AND CONTROLS Options Menu RPMS / SPEEDOMETER These settings allow the operator to show either speed or RPM’s on the main menu when operating the machine. If travel speed is the desired setting, the operator can choo- se between MPH or km/h for the display.
Page 62 If the process is not completed the operator or techni- can will be prompted to escape. The screen will show a confirm prompt. If you doubt your ability to perform this operation, press the esca- pe key and call your CASE dealer. 3-22...
Page 63 CHAPTER 3 – INSTRUMENTS AND CONTROLS 7. INCHING PEDAL 8. CONSOLE TILT PEDAL (ONLY 845b / 865b / 885b MODELS WITH fUNK TRANSMISSION) Serves to provide the operator the ability to move a loa- ded machine with smooth and exact speed control (the inching pedal must not be used continuously more than 25 meters for speed and traction control).
Page 64 CHAPTER 3 – INSTRUMENTS AND CONTROLS 11. fUSE AND RELAYS bOX 12. IGNITION SWITCH FRONT CONSOLE FUSE BOX AND RELAYS (ECE) START The ignition switch is located on the steering column side. It is a rotary switch which can only be actuated by the ignition switch.
Page 65 CHAPTER 3 – INSTRUMENTS AND CONTROLS GROUP 3 Control lever of manual accelerator, transmission control lever, side console fuse box, switchboard and power takeoff SIDE CONSOLE SIDE CONSOLE (845B / 865B / 885B MODELS WITH ZF TRANSMISSION) (845B / 865B / 885B MODELS WITH FUNK TRANSMISSION) 1.
Page 66 CHAPTER 3 – INSTRUMENTS AND CONTROLS 1. fUSE bOX AND RELAYS LATERAL CONSOLE FUSE BOX AND RELAYS To identify the position of each fuse refer to “Fuses and Relays Box” on page 8-8. 3-26...
Page 67 CHAPTER 3 – INSTRUMENTS AND CONTROLS 2A. SWITCHbOARD (845b / 865b / 885b MODELS WITH Zf TRANSMISSION) Side Console 4. REAR WINDOW WIPER SWITCH (OPTIONAL) The side console allows the operator to adjust the machi- Press the upper part of the switch to turn-on the wiper. ne operations and functions.
Page 68 CHAPTER 3 – INSTRUMENTS AND CONTROLS 8. MOLDBOARD WORKING LIGHTS SWITCH 14. REAR WINDOW AND LATERAL REARVIEW (OPTIONAL) MIRRORS DEFROSTER SWITCH (OPTIONAL) This switch turns on the moldboard working lights. Press Press on the upper part of the switch to activate the rear the upper part of the switch to turn-on the moldboard window and the lateral rearview mirrors defrosters.
Page 69 CHAPTER 3 – INSTRUMENTS AND CONTROLS 16. PARKING BRAKE SWITCH 18. COOLING FAN ON / OFF SWITCH FOR 845B / 865B MODELS (OPTIONAL), This switch activates the parking brake. FOR 885B MODELS (NOT AVAILABLE) NOTE: Make sure that the machine is completely stopped Press on the upper part of the switch to activate the au- before applying the parking brake.
Page 70 CHAPTER 3 – INSTRUMENTS AND CONTROLS 3A. ACCELERATOR CONTROL LEVER 4A. GEARSHIfT LEVER ACCELERATOR CONTROL LEVER GEARSHIFT LEVER (845B / 865B / 885B MODELS WITH ZF TRANSMISSION) (845B / 865B / 885B MODELS WITH ZF TRANSMISSION) The engine will remain at low rotation with the accele- rator lever totally in the forward position, and its rotation will increase when the accelerator lever is pulled totally backwards.
Page 71 CHAPTER 3 – INSTRUMENTS AND CONTROLS 2b. SWITCHbOARD (845b / 865b / 885b MODELS WITH fUNK TRANSMISSION) Side Console 4. REAR WINDOW WIPER SWITCH (OPTIONAL) The side console allows the operator to adjust the machi- Press the upper part of the switch to turn-on the wiper. ne operations and functions.
Page 72 This switch is used if failure occurs in the transmission control unit (ECU), in order to take the machine to the nearest workshop, in case an immediate replacement of the unit is not possible. The action of this switch must be performed together with the connection of the X23 e X23A connectors.
Page 73 CHAPTER 3 – INSTRUMENTS AND CONTROLS 15. COOLING FAN ROTATION REVERSING SWITCH 17. WINDSHIELD AND RIGHT HAND-SIDE DOOR (OPTIONAL) WINDOW DEFROSTER FAN SWITCH (OPTIONAL) This is a three-position switch: This switch activates the defroster fans of the windshield and the right hand-side door window. Press on the upper Press the upper part of the switch for auto fan re- part of the switch to activate the fans of the cab.
Page 74 CHAPTER 3 – INSTRUMENTS AND CONTROLS 3b. ACCELERATOR CONTROL LEVER 4b. GEARSHIfT LEVER ACCELERATOR CONTROL LEVER GEARSHIFT LEVER (845B / 865B / 885B MODELS WITH FUNK TRANSMISSION) (845B / 865B / 885B MODELS WITH FUNK TRANSMISSION) The engine will remain at low rotation with the accele- rator lever totally in the forward position, and its rotation will increase when the accelerator lever is pulled totally backwards.
Page 75 CHAPTER 3 – INSTRUMENTS AND CONTROLS 5. 24V AUXILIARY POWER TAKEOff CAUTION: Don’t try to connect a cigarette li- ghter to the accessory power takeoff. Do not place foreign material on the power takeoff, especially metal objects such as coins or pieces of aluminum paper.
Page 76: Graders Operations With Zf Power-Shift Transmission
CHAPTER 3 – INSTRUMENTS AND CONTROLS GRADERS OPERATIONS WITH Zf POWER-SHIfT TRANSMISSION 845b / 865b / 885b models with Zf Transmission This machine is equipped with a 6-speed forward and 3-speed reverse power-shift transmission, with torque converter and “lock-up”. CAUTION DURING START-UP Of THE ENGINE A safety devise permits to start the engine with the transmission in Neutral position only, and with the parking brake applied.
Page 77 CHAPTER 3 – INSTRUMENTS AND CONTROLS operation Instructions – ZF Power-Shift Transmission CAUTION: If the parking brake or the servi- ce brakes are not activated the machine will start moving as soon as the selector lever is placed in the F or R position. IMPORTANT: The transmission is equipped with a safety system that avoids, when the machine is stopped, a gear to be engaged with the engine speed over 1500 rpm.
Page 78 CHAPTER 3 – INSTRUMENTS AND CONTROLS AUTOMATIC Mode “Kickdown” For automatic mode selection press the lower part of the mode switch (2) of the transmission, on the side panel. A blue LED will turn on and the indication “A” will appear on the front panel within the gear symbol.
Page 79: Graders Operations With Funk Transmission
These machines are equipped with a 8 speed forward has occurred in the transmission system. Therefore it is and 4 speed reverse transmission. necessary to contact a CASE dealer. The gear shifting is performed through an electronic se- With the machine stopped, when the selector lever is mo-...
Page 80 CHAPTER 3 – INSTRUMENTS AND CONTROLS operation Instructions – FuNK Transmission Starting engine. Transmission must be in neutral on before engine can be started. Parking brake. Transmission will not engage a gear with park brake on. Starting machine. Move the selector lever to the desired gear, by pulling the safety ring under the knob (the display will indicate the selected gear).
Page 81: Parking Brake (845B / 865B / 885B Models With Zf Transmission)
CHAPTER 3 – INSTRUMENTS AND CONTROLS PARKING bRAKE (845b / 865b / 885b MODELS WITH Zf TRANSMISSION) STOPPING AND PARKING A machine equipped with a torque converter has no rigid coupling between the engine and the wheels. To stop a machine on a ramp, make sure the parking brake is ap- plied and install wheel blocks, specially, if operator pre- tends to leave the machine unattended.
Page 82: Air Conditioning, Heating And Air Circulating System
” to obtain minimum speed ventilation. When the selector is turned EVAPORATION CASE AIR FILTER to OFF position, the air conditioning system is turned off automatically The evaporation case air filter cleaning must be perfor- med whenever necessary or every 250 hours. 3-42...
Page 83 Clean air conditioning filter monthly or whenever air system service. flow reduction is noticed. In case of undesirable odors in the air conditioning sys- tem, operate the system for a few minutes, by putting the ventilation speed selector at maximum position and turning the temperature control selector totally clockwi- se (HOT).
Page 84: Operators Seat
CHAPTER 3 – INSTRUMENTS AND CONTROLS GROUP 4 OPERATORS SEAT Standard Seat LUMBAR ADJUSTMENT KNOB RECLINER ADJUSTMENT HANDLE Turn the knob clockwise to increase the lumbar support, Lift up on the handle, move the backrest to the desired po- turn the knob counterclockwise to decrease the lumbar sition, release the handle to lock the backrest in position.
Page 85 CHAPTER 3 – INSTRUMENTS AND CONTROLS Optional Air Ride Seat LUMBAR ADJUSTMENT KNOB AJUSTE DE ALTURA DO BANCO (Automatic Adjustment): With the operator sitting Turn the knob clockwise to increase the lumbar support, in the seat. Lift the handle UP and release. The turn the knob counterclockwise to decrease the lumbar seat will automatically adjust UP and then bleed support.
Page 86: Seat Belt
CHAPTER 3 – INSTRUMENTS AND CONTROLS SEAT bELT Pull belt from holder. Fasten the belt end into the right- To release the seat belt, push the red button on the hand buckle. buckle. NOTE: Make sure the belt end and buckle are securely Due to specific laws, in some places the machines are fastened.
Page 87: Cab
CHAPTER 3 – INSTRUMENTS AND CONTROLS GROUP 5 Under any environment condition, the cabin provides maximum comfort to the operator. Locking and Unlocking Handles and Levers EXTERNAL DOOR HANDLE DOOR UNLOCKING LEVER INTERNAL DOOR HANDLE LOWER WINDOW TILTING LOCK LEVER (OPTIONAL) Use the handle to open the door.
Page 88 CHAPTER 3 – INSTRUMENTS AND CONTROLS Air Ducts CENTER LOWER DUCTS UPPER DUCTS The lower air output ducts perform a 360° turn and have The upper air output ducts have adjustable opening for adjustable opening in order to direct the air and increase the air direction.
Page 89 CHAPTER 3 – INSTRUMENTS AND CONTROLS Windshield Wipers Sunshade UPPER FRONT WIPER FRONT SUNSHADE LOWER FRONT WIPER (OPTIONAL) FRONT SUNSHADE RELEASE LEVER REAR SUNSHADE LOWER FRONT WIPER (OPTIONAL) REAR SUNSHADE RELEASE LEVER Dome Light REAR WIPER (OPTIONAL) To replace the blades of the front and rear wipers, lift the blade support arm, separate and remove the blade from DOME LIGHT the lock pin.
Page 90 CHAPTER 3 – INSTRUMENTS AND CONTROLS Mirrors Adjustment WARNING: Always check work area to avoid accidents. The following are examples of ATTENTION: Always check mirrors positio- dangerous work areas: slopes, overhangs, ning before start the machine engine. The timber, demolitions, fire, high walls, drop offs, internal mirror in your machine is a convex backfills, rough terrain, ditches, ridges, exca- type.
Page 91: Operating Instructions Before Starting The Engine
Check circle adjustment. Check for damaged or failed instruments and other operator’s compartment components. Check leakage on tandem case. Check any leakage or damage to cooling system hoses. Check engine oil and hydraulic lines and hoses for leaks. IT’S ALSO RECOMMENDED TO CHECK...
Page 92 CHAPTER 4 – OPERATING INSTRUCTIONS Lubricate all points where lube fittings are rovided. Start engine. Check all instruments and gauges for Refer to lubrication and service guide for instructions normal indication. Operate controls and check for nor- and location. mal operation. Stop the engine and check the hoses, piping and gaskets for possible oil leaks.
Page 93: First Service Intervals
CHAPTER 4 – OPERATING INSTRUCTIONS fIRST SERVICE INTERVALS The following items are to be done during the Run-In Period and are in addition to the items in the Lubrications / Main- tenance Charts in this manual. AfTER fIRST 100 HOURS Of OPERATION Change the transmission oil and filter when the transmission is new or repaired (only models 845B / 865B / 885B with ZF transmission) ..........
Page 94: Run-In
CHAPTER 4 – OPERATING INSTRUCTIONS RUN-IN Operate the machine with a light load for the first 50 hours. Efficient engine operation is obtained with the WARNING: The protection offered by the engine coolant temperature held in the GREEN area of ROPS structure may be impaired if it has been the gauge.
Page 95: Booster Battery Connections
CHAPTER 4 – OPERATING INSTRUCTIONS bOOSTER bATTERY CONNECTIONS WARNING: Batteries contain acid and explosive gas. Explosion can result from sparks, flames or wrong ca- ble connections. To connect the jumper cables correctly to the battery of this machine, see the correct method shown on this page.
Page 96: Jump Start
CHAPTER 4 – OPERATING INSTRUCTIONS JUMP START functioning the Engine Starting the Engine Pull throttle lever back to full speed position if engine is Start the engine and keep it running at one half speed cold (1/4 speed position, if engine is warm). for 3 to 4 minutes, before machine operation.
Page 97: Operation
CHAPTER 4 – OPERATING INSTRUCTIONS OPERATION This machine and its attachments are to be operated only by a qualified operator stationed at the operator’s controls WARNING: Do not coast the machine at any either seated or standing as conditions require. time with the transmission in neutral.
Page 98 CHAPTER 4 – OPERATING INSTRUCTIONS NOTE: Remove the scarifier teeth before trying to open If a “V” ditch is required, each side of the ditch must be cut or clean a trench. alternately to permit the front and rear wheels to travel in the center of the ditch.
Page 99 CHAPTER 4 – OPERATING INSTRUCTIONS bank or back Sloping To position the moldboard (in this case to the right side) Raise the blade slightly from the ground, then raise proceed as follows: the right end of the blade while turning the circle so that right end of the blade moves toward the right front Turn the circle until blade is at a right angle (90°) to...
Page 100 CHAPTER 4 – OPERATING INSTRUCTIONS Scarifing To scarify a surface it is advised to use all the teeth with less penetration than to use less teeth with deeper pene- tration. It is advantageous to break the surface material into smaller bits. When the scarifier is used in crowded areas, pay attention to the shallow sewers, galleries, and other utilities.
Page 101 CHAPTER 4 – OPERATING INSTRUCTIONS Stopping and Parking the Grader Cold Weather Position the grader in the desired parking area. The machine’s cooling system is filled at the factory with a 50/50 mixture of water and AKCELA PREMIUM ANTI Position the moldboard with the ends of the blade within FREEZE.
Page 102 CHAPTER 4 – OPERATING INSTRUCTIONS Operating Tips Articulated graders can be operated with the frame ARTI- Although the grader permits the circle turn 360°, most of CULATED OR OFF SET (CRAB). the grading operations are done with the blade between 15°...
Page 103: Typical Operation
CHAPTER 4 – OPERATING INSTRUCTIONS TYPICAL OPERATION Cutting a “V” Ditch Make a cleaning pass to remove material from the ditch, pushing it on the road and spreading it out when neces- Keep the frame straight if the ditch is being cut in solid sary.
Page 104 CHAPTER 4 – OPERATING INSTRUCTIONS Cleaning a Moist bed Channel The articulated grader makes the cleaning of wet ditches a relatively simple operation. Articulate the frame in the OFFSET position, in such a way that the rear wheels are on firm ground, while the front wheels are on the side of the bank.
Page 105 CHAPTER 4 – OPERATING INSTRUCTIONS Road bed After preparing the drainage, the next step is to prepare and level the road bed. Maintain the frame straight, circle centered and blade al- most perpendicular to the machine, in such a way that the material leaves from both sides and cuts the crest of the road rather high to permit drainage on both sides.
Page 106: Transporting An Out Of Service Machine
CHAPTER 4 – OPERATING INSTRUCTIONS TRANSPORTING AN OUT Of SERVICE MACHINE Towing WARNING: Personal injury or death can result when you tow a disabled machine incorrectly. Read the following recommendations. IMPORTANT: Towing the Grader is not recommended. If your machine is disabled, you must make a judgement if the machine can be moved without more damage. If possi- ble, repair the machine at the job site.
Page 107: Wheels And Tires
Chapter 5 WHEELS AND TIRES WHEELS AND TIRES WARNING: DO NOT weld to wheel or rim when a tire is installed. Welding will cause an explosive air / gas mixture that will be ignited with high temperatures. This can happen to tires inflated or deflated. Removing air or breaking bead is not adequate.
Page 108 CHAPTER 5 – WHEELS AND TIRES Adding Air to the Tires Tire or Rim Service Before you add air, have the wheel correctly installed Always have a qualified tire mechanic service the tires on the machine or put the wheel in a restraining devi- and rims for this machine.
Page 109 CHAPTER 5 – WHEELS AND TIRES Wheel Lug Nuts The wheel lug nuts should be periodically checked for tightness. Torque the nuts to 625Nm (63,7kgf.m; 460lb.ft) in the sequence given below. 845b / 865b MODELS 885b MODELS WHEEL LUG NUTS WHEEL LUG NUTS WHEEL NUTS TIGHTENING SEQUENCE WHEEL NUTS TIGHTENING SEQUENCE...
Page 110 CHAPTER 5 – WHEELS AND TIRES Tire Pressure Check Do not stand directly in front of tire while performing main- WARNING: Do not inflate the tires with flam- tenance. Always stand to one side and extend your arm mable gases or with air from systems that use to filler valve.
Page 111: Lubrication / Filters / Fluids General Safety Before You Service
WARNING: Improper service or repair can cause injury or death. If you do not understand the service pro- cedures for this machine, see your dealer CASE or the service manual for this machine. WARNING: Raised equipment on the machine without an operator can cause injury or death. Before you leave the operators compartment, always support or lower the equipment (blade, scarifier, ripper, etc.) to...
Page 112: Engine Hourmeter
Lubrication / Maintenance Chart. When you service your machine, use only high quality lubricants recommen- ded by CASE. The hourmeter on the front panel digital display, indicates the real operation time of the machine in hours and hun- dredths of an hour.
Page 113: Transport And Maintenance Service Pin
CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS TRANSPORT AND MAINTENANCE SERVICE PIN WARNING: Keep clear of this area when engine is running. Machine could pivot unless the transport and service pin is in its LOCKED position. After servicing is completed, unlock the transport and service pin and secure in place on the rear frame pivot.
Page 114: Maintenance
After the sample is processed, the laboratory will report back to you and guide you with maintenance require- ments. Systemgard can help support your equipment up time and provide you with a service that can pay back dividends when you trade for another piece of CASE equipment.
Page 115: Fluids And Lubricants
0.75 SAE 80W90 (1050135) Grease fittings AKCELA MOLYGREASE (1070173) Rear Ripper, Scarifier or Dozer Blade – – CASE molydisulfide grease AKCELA MOLYGREASE (1070173) Front Axle Wheel Hub and Bearings – – CASE molydisulfide grease Environment Before you service this machine and before you dispose of the old fluids and lubricants, always remember the environ- ment.
Page 116: Lubrication & Maintenance Chart
CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS LUbRICATION & MAINTENANCE CHART SERVICE POINTS Air cleaner (Note 1) Hydraulic filter (Note 2) As needed Cab Air Filter (if equipped) Batteries (See Electrical System) Engine oil level (including filters) Radiator (coolant level) (Note 3) 10 hours or Transmission oil level (warm, engine running) daily...
Page 117 (FUNK Transmission – 845B / 865B / 885B models) months Front Wheel Bearing Grease Tandem Wheel Shafts Bearings (Graziano) Tandem Case Oil Level Rear Axle Differential and Planetary Gear Oil Level (Graziano) ROPS Fixing Bolts Torque Seat Belts Fixing Bolts Torque Transmission Screen (FUNK Transmission –...
Page 118: Access Doors
CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS ACCESS DOORS ENGINE ACCESS HOOD ZF TRANSMISSION CONTROL MODULE ACCESS DOOR FUSES AND RELAYS BOX ON LATERAL CONSOLE CAB FILTER FRONT CONSOLE FUSES AND RELAYS BOX, 3. FILLING NECK OF THE ON STEERING COLUMN WINDSHIELD WASHER RESERVOIR...
Page 119: Fluid Levels
CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS fLUID LEVELS Each 10 hours or daily services Engine Crankcase Radiator Check oil level shortly after engine is warm and has been WARNING: Fluid under pressure. Turn the stopped. Remove the engine oil dipstick (2), and check oil expansion tank cap slowly to relieve pressu- level.
Page 120 CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS Transmission fluid Level Check the transmission fluid level while still warm. Put transmission in Neutral position, keep engine running at low idle with parking brake applied. Turn rod of cover upper part clockwise to release it. Push out the cover and check the dipstick.
Page 121: Hydraulic Tank And Engine Fuel Filter
CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS HYDRAULIC TANK AND ENGINE fUEL fILTER Each 50 hours services Hydraulic Tank fuel filter Draining Drain the water from the separator filter, proceeding as WARNING: Fluid under pressure. Turn the follows. cap (2) slowly to relieve the pressure, before Remove the electric connector from the lower part of removing.
Page 122: Grease Fittings
CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS GREASE fITTINGS Each 100 hours services litium based Grease with Molydissulfide (NlGI-2) Moldboard Lift Cylinders balls Articulation, Hydraulic Cylinders and Pivot Joints There are 2 lube points. Lubricate with 6 to 12 shots each. There are 4 lube points, 2 on each side.
Page 123 CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS Moldboard Tilt Cylinder Pivot Lift Cylinder Pivots There are 2 lube points. Lubricate with 4 to 6 shots each. There are 4 lube points for the pivots. Lubricate the pivots with 1 to 2 shots each. TILT CYLINDER PIVOT LIFT CYLINDER PIVOTS Moldboard Tilt Pivot...
Page 124 CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS GREASE fITTINGS Each 250 hours services litium based Grease with Molydissulfide (NlGI-2) front Wheel Knuckle Wheel Lean Link There are 2 lube points. Lubricate with 4 to 6 shots on There are 2 lube points. Lubricate with 4 to 6 shots on each side.
Page 125 CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS front Axle Spindle Pivot Tandem Swing bearing There are 2 lube points. Lubricate with 6 to 12 shots each. There are 4 lube points. Lubricate with 14 to 20 shots each. FRONT AXLE SPINDLE PIVOT TANDEM SWING BEARING Universal Joint and Drive Shaft Lift Cylinder bearings...
Page 126 CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS GREASE fITTINGS Each 500 hours services use litium based Grease with Molydissulfide (NlGI-2) front Wheel bearings Rear Ripper Pivots and Cylinder Loosen fixing bolts and remove cover. There are 8 lube points for ripper linkage and 2 for the cylinder.
Page 127: Engine
NOTE: Use of an engine oil pan heater or an engine coolant heater may be required when operating temperatures are in Winter or Arctic conditions Engine Lubrication CASE No. 1 Engine Oil is recommended for use in your CASE Engine. CASE Engine Oil will lubricate your engine correctly under all operating conditions.
Page 128 CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS Engine Service Specifications Oil Capacity (with filter change) ....................16,0 liters (4.2 US gal) Oil Level check interval ..................Every 10 hours of operation or each day Oil change and Oil filter change interval ........... Every 500 hours of operation or once a year Oil type ..........................
Page 129 It is recom- mended to use the Systemgard. Lubrication Analysis Pro- gram. See your dealer CASE. IMPORTANT: Never drain oil or remove oil filter while en- gine is running.
Page 130: Air Filter System
CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS AIR fILTER SYSTEM Service Specifications Air filter element (Primary) ......Service the element if the air filter restriction indicator is in the red area. Replace the element after three washings. Also, replace the element after 1000 hours of operation or each year, whichever occurs first.
Page 131 CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS Inspect inner element retaining nut (2). Change nut if WARNING: Wear safety glasses with side it is damaged. shield or goggles when using compressed Clean inside of the air cleaner body (9) and cup (7) air for cleaning.
Page 132: Engine Cooling System
CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS ENGINE COOLING SYSTEM Service Specifications Cooling System Capacity ......................32,0 liters (8.4 US gal) Radiator coolant fluid level check ..................Every 10 hours of operation Cooling system drain, flush, and refill interval ........... Every 2000 hours of operation or each year Thermostat Starts to open .............................
Page 133 CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS Replacement of the Liquid and Cleaning of the system WARNING: The radiator coolant is under pressure. Follow the Operation and Maintenance Manuals indica- tion in order to relief the pressure, before removing the cover from the expansion reservoir. NOTE: For filling or replacing coolant in the cooling sys- NOTE: The AKCELA PREMIUM ANTI FREEZE is a pro- tem, the machine must be parked on a level surface.
Page 134 CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS Radiator Cleaning WARNING: Wear safety glasses with side shield or goggles when using compressed air for cleaning. This reduce the danger of accidents caused by flying particles. Limit the pressure to 30 PSI (2 kgf/cm AIR NOZZLE RADIATOR TUBES RADIATOR FINS...
Page 135: Fuel System
Fuel filter replacement interval ..............500 hours of operation or once each year fuel Conditioner fuel filler Cap Diesel fuel conditioner is available from your dealer CASE. Follow the instructions on the can. The conditioner will: Clean the fuel injectors, valves and manifold for incre- ased service life.
Page 136 CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS Diesel fuel fuel Storage Use No. 2 Diesel fuel in the engine of this machine. The If you keep fuel in storage for a period of time, you can get use of other fuels can cause the loss of engine power and foreign material or water in the fuel storage tank.
Page 137 CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS fuel Tank Drain Cock Clean fuel filter Replacement Open the drain cock, before engine start and allow wa- Clean the area around the fuel filter (1) and fuel water ter or sediment to drain. Close the drain cock when fuel separator filter (2) to avoid contamination.
Page 138 CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS fuel System Air bleed Adjusting Engine Valves Verify each 1000 hours BLEEDER SCREW DRAIN BOLT VALVE CLEARANCE PUMPING KNOB Adjust the clearance between the rockers and valves using a Allen tools kit (1), a wrench tool (3) and a feeler Clean the area around the separator filter head to gauge (2).
Page 139: Hydraulic / Brake System
TEMPERATURE fAHRENHEIT -40º -22º -4º 14º 32º 50º 68º 86º 104º 122º AKCELA AW HYDRAULIC FLUID 68 HV CASE AKCELA Hy-Tran Ultra CASE AKCELA Hy-Tran Ultra SSL -40º -30º -20º -10º 0º 0º 10º 20º 30º 40º 50º TEMPERATURE CELSIUS 6-29...
Page 140 CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS Hydraulic System Oil filter Check each 500 hours Loosen filler cap (1) to relieve pressure. Remove cover (2) from top of the tank. Remove spring (3), cap (4) and o- ring (5 and 11), from top of element (6). Remove element from tank and discard.
Page 141 CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS Hydraulic / brake Oil Change Change the hydraulic / brake oil every 2000 hours of ope- ration or one time each year, or when ambient operating temperatures require, whichever occurs first. When chan- ging the hydraulic oil also replace the hydraulic oil filter.
Page 142: Transmission
CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS TRANSMISSION Service Specifications Total system filling capacity ZF Transmission (845B / 865B models) ................26,0 liters (6.9 US gal) ZF Transmission (885B models) ................... 36,0 liters (9.5 US gal) FUNK Transmission (845B / 865B models) ................25,0 liters (6.6 US gal) FUNK Transmission (885B models) ..................
Page 143 CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS Checking of Zf Transmission fluid Level 845b / 865b / 885b MODELS CAUTION: The correct level is on “HOT” WITH Zf TRANSMISSION mark interval. Each 10 hours or daily services If the level is below the “HOT” interval the level The transmission fluid level must be checked with the ma- must be completed.
Page 144 CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS Checking of fUNK Transmission fluid Level 845b / 865b / 885b MODELS WITH fUNK TRANSMISSION Each 10 hours or daily services Check the transmission oil level when the oil is hot and the system is charged.
Page 145 CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS Transmission fluid filter Change Each 500 hours WARNING: Never use gasoline, solvent or other flammable fluids to clean parts. Use au- thorized commercial, nonflammable, nontoxic solvents. Clean filter and surrounding area. Then remove the filter housing, change the elements and gaskets.
Page 146 CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS Zf Transmission fluid Change 845b / 865b / 885b MODELS WITH Zf TRANSMISSION Each 1000 hours Run engine until transmission fluid reaches operating temperature. Park grader on a level surface, apply parking brake, lower moldboard to ground and shut-off engine.
Page 147: Rear Axle
CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS REAR AXLE Service Specifications Rear Axle “Housing Center” (Graziano) 845B Models ........................40,0 liters (10.5 US gal) 865B / 885B Models ......................44,0 liters (11.6 US gal) Type of oil ..........................See “Fluids and Lubricants” Oil change interval ..........................
Page 148 CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS Rear Axle Oil Level Rear Axle Oil Change HOUSING COMPARTMENT Park the machine on a level surface. Remove level / filler plug (2). Add oil as necessary. The fluid level must be at Replace the rear axle oil every 2000 hours of operation.
Page 149: Tandem
Tandem Drive Case Oil Level Check Park grader on a level surface. Remove level plug (3) from each tandem case. The oil must be level with the oil level plug hole. Add oil until it is brought to the proper level. Install all plugs.
Page 150: Swing / Circle Turn Gear Box
CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS SWING / CIRCLE TURN GEAR bOX Service Specifications Circle Turn Gear Housing Refill Capacity ..................2,8 liters (0.75 US gal) Type of oil ..........................See “Fluids and Lubricants” Oil check interval ............................ each 250 hours Oil change interval ..........................
Page 151: Maintenance And Adjustment Checking Of The Parking Brake
The operator must remain all the time in the cab to operate the service brakes and to turn off the machine, in case of a mechanical failure. Release the parking brake. Turn the adjusting screw clockwise until the brake pads touch the brake disc.
Page 152 CHAPTER 7 – MAINTENANCE AND ADJUSTMENT 845b / 865b / 885b with fUNK Transmission Park the machine on a leveled surface. Wedge the whe- els and lower the blade to the ground to avoid the machi- ne from moving. Keep engine stopped. Apply the parking brake lever to check its operation.
Page 153: Roll-Over Protective Structure (Rops)
CHAPTER 7 – MAINTENANCE AND ADJUSTMENT ROLL-OVER PROTECTIVE STRUCTURE (ROPS) AYour machine is equipped with an operator Protecti- DO NOT attach any device to the Protective Structure ve Structure, such as: a Rollover Protective Structure for pulling purposes. DO NOT drill holes to the Protective (ROPS) or Falling Object Protective Structure (FOPS) or Structure.
Page 154 Age, weather, and accidents can cause damage or damage. Do not attempt to repair. to the ROPS and ROPS parts. If you have any doubt about the ROPS system, see your CASE Dealer. WARNING: If you operate this machine without Torque Specifications for RoPS a ROPS and the machine rolls over, you can be injured or killed.
Page 155: Torque Specifications For Seat And Seat Belts
CHAPTER 7 – MAINTENANCE AND ADJUSTMENT TORqUE SPECIfICATIONS fOR SEAT AND SEAT bELTS 73-87 NM (54-64 FT LB) 54-61 NM (40-45 FT LB) Operators Seat Remove dust and dirt from the seat with a vacuum clea- When the stain is removed from the material, immediate- ner or soft brush.
Page 156: Cab Headliner
CHAPTER 7 – MAINTENANCE AND ADJUSTMENT CAb HEADLINER The foam headliner in your cab decreases noise. To keep the headliner in good operating condition, remove dust with a vacuum cleaner. IMPORTANT: DO NOT wash the headliner with water. Water can cause damage to the headliner and lower the noise control capacity of the headliner.
Page 157: Alternator Belt And Air Conditioning Compressor Belt
CHAPTER 7 – MAINTENANCE AND ADJUSTMENT ALTERNATOR bELT AND AIR CONDITIONING COMPRESSOR bELT Service Interval Alternator belt service interval ..............Check daily and replace every 1000 hours Air conditioning compressor belt service interval ............... Check every 250 hours Alternator belt Check Drive belt and Tensioner Inspection Park the machine on a level surface and apply the...
Page 158: Circle Guides
CHAPTER 7 – MAINTENANCE AND ADJUSTMENT CIRCLE GUIDES Check and Adjust Wear Plate Adjustment The circle and circle guides must be kept clean to prevent The first adjustment is to eliminate play between the caking. If the circle guides are excessively loose, the gear upper wear plates and the upper circle guides (vertical teeth will wear, causing the circle turn to function errati- clearance).
Page 159 CHAPTER 7 – MAINTENANCE AND ADJUSTMENT Drawbar Guide Teeth clearance min. 0,76 mm max. 1,52 mm Guide DRAWBAR BALL NUT TORQUE CHECK Check drawbar ball nut. Torque should be 732 to 895 N.m (540 to 660 lb.ft). CIRCLE GUIDE PINION After adjustment of the front guide radial play, tighten lock nuts and perform rear guides radial adjustment to a maxi- mum clearance 0,76 mm between the inner circle guides...
Page 160 CHAPTER 7 – MAINTENANCE AND ADJUSTMENT Hydraulic Diagnostic Panel When hydraulic system pressure failures occurs, pressu- re specifications are as follow: 1. Hydraulic System (193±3,4 bar; 2800±50 PSI) * 2. Steering Hydraulic System (151 bar; 2200PSI) * 3. brake Accumulators LH 845B / 865B / 885B models with ZF transmission (115-121 bar;...
Page 161: Electrical System Battery Safety
Chapter 8 ELECTRICAL SYSTEM bATTERY SAfETY WARNING: Before you service a battery, always wear face protection, protective gloves and protective clothing. Battery acid or battery explosion can cause serious injuries. WARNING: Battery acid causes severe burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing.
Page 162: Battery Service
CHAPTER 8 – ELECTRICAL SYSTEM bATTERY SERVICE NOTE: The electrical system in this machine is 24 volts. Each battery is 12 volts. Before you service components of the electrical system, always disconnect the NEGATIVE (-) battery cable. Do not run the engine with the battery cables disconnected or with the alternator wires disconnected. Before using an electric welder, put the ignition key on the OFF position, disconnect alternator wires, from instruments cluster and from transmission control unit.
Page 163: Starting The Engine Using Booster Batteries
CHAPTER 8 – ELECTRICAL SYSTEM STARTING THE ENGINE USING bOOSTER bATTERIES WARNING: Explosive gas is produced while batteries are in use or being charged. Keep open flames and / or sparks away from the battery charging area. Charge the batteries in a well ventilated place. Park the machine on a dry firm, surface.
Page 164: Transmission Auxiliary System
845b / 865b / 885b MODELS WITH Zf TRANSMISSION The Limp-Home is a safety operation mode that permits the operator to move the machine in case of a failure on the transmission control system. If a failure occurs, the transmission can operate on one forward or reverse gear only.
Page 165 CHAPTER 8 – ELECTRICAL SYSTEM Come-Home 845b / 865b / 885b WITH fUNK TRANSMISSION The Come-home is an emergency function, used in event of failure of the transmission control module. If the im- mediate replacement of the module is not possible, this function allows the driving of the machine to the nearest repair shop.
Page 166: Precautions To Be Taken Before Performing Any Welding Procedure On The Machine
CHAPTER 8 – ELECTRICAL SYSTEM PRECAUTIONS TO bE TAKEN bEfORE PERfORMING ANY WELDING PROCEDURE ON THE MACHINE 845b / 865b / 885b with Zf Transmission front panel – Disconnect the 70-pin X6 connector (4) Before performing any welding work on the machine, turn off the ignition switch, making sure to place it to the “OFF”...
Page 167 CHAPTER 8 – ELECTRICAL SYSTEM 845b / 865b / 885b with fUNK Transmission Before performing any welding work on the machine, turn off the ignition switch, making sure to place it to the “OFF” position. Connect the ground cable of the welding equip- ment to a maximum distance of 0,6 m (2 ft) from the part being welded.
Page 168: Fuse Box
CHAPTER 8 – ELECTRICAL SYSTEM fUSE bOX Machines with Zf Transmission 845b / 865b / 885b MODELS Fuses Box – Steering Column Fuses Box – lateral Console ZF TRANSMISSION DIAGNOSTIC CONNECTOR The fuses of this machine are blade type. To replace them, remove each burned fuse and install a new fuse. The operation maximum current is marked on each fuse.
Page 169 CHAPTER 8 – ELECTRICAL SYSTEM fUSE AND RELAY LIST fOR 845b / 865b / 885b MODELS WITH Zf TRANSMISSION ECA fuse and Relay box 11F 7,5 A Alternator and master switch 1F 7,5 A Work light after moldboard and before moldboard light control 5 A Engine cut-off 2F 7,5 A Cab front lights 13F 7,5 A Parking brake solenoid...
Page 170 CHAPTER 8 – ELECTRICAL SYSTEM Machines with fUNK Transmission 845b / 865b / 885b MODELS Fuses Box – Steering Column Fuses Box – lateral Console FUNK TRANSMISSION DIAGNOSTIC CONNECTOR The fuses of this machine are blade type. To replace them, remove each burned fuse and install a new fuse. The operation maximum current is marked on each fuse.
Page 171 CHAPTER 8 – ELECTRICAL SYSTEM fUSE AND RELAY LIST fOR 845b / 865b / 885b MODELS WITH fUNK TRANSMISSION ECA fuse and Relay box 11F 7,5 A Alternator and master switch 1F 7,5 A Work light after moldboard and before moldboard light control 5 A Engine cut-off 2F 7,5 A Cab front lights 13F 7,5 A Reserve...
Page 172 Inspect the o fuse. If burned, replace it with one of the same capacity. If the same fuse burns again, a malfunction may exist in the circuit in question. Contact your CASE dealer. Reinstall the fuse box cover, by pressing it with the hand until is firmly locked.
Page 173: Radio
CHAPTER 8 – ELECTRICAL SYSTEM RADIO The radio supply power is 12V, obtained through a converter that transforms the 24V electric system of the machine. 24V to 12V Radio + 24 volts + 12 volts Ground Ground (Optional) AT ANTENNA RADIO G1 BATTERY 12V G2 BATTERY 12V K C1 CONVERTER VOLTAGE TO RADIO AND CIGARETTE LIGHTER 24/12 VOLTS...
Page 174 CHAPTER 8 – ELECTRICAL SYSTEM NOTES 8-14...
Page 175: Machine Storage
Engine procedure in this manual for priming the turbo- Cover the exposed steering cylinder rods and equi- charger lines with oil. pment valve spools with CASE Rust and Corrosion Preventative. Charge the batteries. Remove the batteries from the machine and put the batteries on a wooden pallet in a cool dry area.
Page 176 CHAPTER 9 – MACHINE STORAGE NOTES...
Page 177: Specifications Engine
Chapter 10 SPECIfICATIONS ENGINE 845B Models Tier 3 – FPT 6.7 Model ................Electronic Common Rail Fuel System, Water Cooled, 4 Cycle, Direct Injection, Open Combustion Chamber, Turbocharged and Charge Air Cooled. Number of Cylinders ..............................6 Displacement ............................6,7 liters (409 in Bore and Stroke ......................
Page 178 CHAPTER 10 – SPECIFICATIONS 865B Models Tier 3 – FPT 6.7 Model ................Electronic common rail fuel system, water cooled, 4 cycle, direct injection, open combustion chamber, turbocharged and charge air cooled. Number of Cylinders ..............................6 Displacement ............................6,7 liters (409 in Bore and Stroke ......................
Page 179 CHAPTER 10 – SPECIFICATIONS 885B Models Tier 3 – FPT 6.7 Model ................Electronic common rail fuel system, water cooled, 4 cycle, direct injection, open combustion chamber, turbocharged and charge air cooled. Number of Cylinders ..............................6 Displacement ............................6,7 liters (409 in Bore and Stroke ......................
Page 180: Transmission
CHAPTER 10 – SPECIFICATIONS TRANSMISSION Zf Transmission FULL POWER SHIFT Type with Torque Converter, 6 (six) speed forward and 3 (three) speed reverse. Modulated gear shifts, reduction and reverse protection, gearshift electronic control mounted on the right hand-side console. fUNK Transmission FULL POWER SHIFT Type with 8 (eight) Forward and 4 (four) Reverse speeds.
Page 181: Tires
CHAPTER 10 – SPECIFICATIONS TIRES 845b MODELS 865b MODELS 885b MODELS 14,0 x 24-10 PR STANDARD STANDARD – 13,0 x 24-12 PR OPTIONAL OPTIONAL – 14,0 x 24-12 PR OPTIONAL OPTIONAL OPTIONAL 14,0 x 24-16 PR OPTIONAL OPTIONAL OPTIONAL 14,0 x 24 Snow plus OPTIONAL OPTIONAL OPTIONAL...
Page 182: Steering
CHAPTER 10 – SPECIFICATIONS STEERING Front wheels ................Servo assisted with 42º steering angle to the left or right Steering cylinders ..............................2 (two) Bore x stroke x rod ................. 50,8 x 301,0 x 25,4 mm (2.00 x 11.85 x 1.00 in) Tilt cylinders .................................
Page 183: Operating Weights
CHAPTER 10 – SPECIFICATIONS OPERATING WEIGHTS 845b Models Models with Zf transmission Models with fUNK transmission Basic machine with STD equipment and cab (*) Operating weight 13600 29983 13814 30455 Weight on front axle 3690 8135 3690 8135 Weight on rear axle 9910 21848 10124...
Page 184 CHAPTER 10 – SPECIFICATIONS 865b Models Models with Zf transmission Models with fUNK transmission Basic machine with STD equipment and cab (*) Operating weight 14774 32571 14988 33043 Weight on front axle 3774 8320 3774 8320 Weight on rear axle 11000 24251 11214...
Page 185 CHAPTER 10 – SPECIFICATIONS 885b Models Models with Zf transmission Models with fUNK transmission Basic machine with STD equipment and cab (*) Operating weight 17005 37490 17210 37942 Weight on front axle 4876 10750 4935 10880 Weight on rear axle 12129 26740 12275...
Page 186: Circle
CHAPTER 10 – SPECIFICATIONS CIRCLE Built from one-piece steel forging, “T” cross section ......177,8 x 168,3 x 38,1 mm (7.00 x 6.62 x 1.50 in) Outside diameter ..........................1752,6 mm (69.0 in) Turning angle ..............360° continuous supported by 4 (four) phenolic resin guides Total wear plate area ........................
Page 187: Blade (Moldboard)
CHAPTER 10 – SPECIFICATIONS bLADE (MOLDbOARD) Build from one-piece hot stamped carbon steel. Unique “Roll Away” surround profile. Replaceable bits and cutting edge. Hydraulic controls for side shift and blade tilt. Available sizes 12 ft – 3658 x 622 x 22 mm (12 x 24.5 x 0.875 in) 13 ft –...
Page 188: Hydraulic System
CHAPTER 10 – SPECIFICATIONS HYDRAULIC SYSTEM Full hydraulic control, supplied by a “Load Sensing” type gear pump. Closed center circuits. Blade raise cylinders mounted over the saddle. Saddle lock system by a hydraulic cylinder controlled by a solenoid valve activated by a switch located on the side console.
Page 189: Accessories
Total machine length with rear ripper ....................9550 mm (31 ft 4 in) The information contained here is general in and is not intended for any specific application. CASE reserves the right to make changes in specifications shown here or add improvements at any time without notice or obligation.
Page 190: Operating Data And Dimensions
CHAPTER 10 – SPECIFICATIONS OPERATING DATA AND DIMENSIONS 10-14...
Page 191 CHAPTER 10 – SPECIFICATIONS 845b Models Wheel tread Rim 9 x 24 (one piece) ......................2106 mm (6 ft 10.9 in) Outside edges of tires ......................2499 mm (8 ft 2.4 in) Blade width ........................3658 mm (12 ft) (standard) 3962 mm (13 ft) (opcional) 4267 mm (14 ft) (opcional) ROPS overall height...
Page 192 CHAPTER 10 – SPECIFICATIONS 865b Models Wheel tread Rim 9 x 24 (one piece) ......................2106 mm (6 ft 10.9 in) Rim 10 x 24 (three piece) ......................2156 mm (7 ft 0.9 in) Rim 13 x 25 (one piece) ......................2168 mm (7 ft 1.4 in) Rim 14 x 25 (three piece) ......................
Page 193 CHAPTER 10 – SPECIFICATIONS 885b Models Wheel tread Rim 13 x 25 (one piece) ......................2174 mm (7 ft 1.6 in) Rim 14 x 25 (three piece) ......................2174 mm (7 ft 1.6 in) Outside edges of tires ......................2654 mm (8 ft 8.5 in) Blade width ........................
Page 194 CHAPTER 10 – SPECIFICATIONS NOTES 10-18...
Page 195 Circle Refrigerant Charge ..............3-43 Guide Pinion ................. 7-9 Guides ..................7-8 Air Filter ..................6-20 Specifications ................10-10 Evaporation Case ............... 3-42 Turn Gear Box ................6-40 Autoshift (power-shift) Come-Home ..................8-5 Switch ................3-28, 3-37 Switch ..................3-32 Compartment for Operator Manual ..........
Page 196 CHAPTER 11 – ALPHABETICAL INDEX Decals ..................... 2-16 Filler Fuel .................... 6-25 Declutch Hydraulic Oil ................6-31 Switch ..............3-28, 3-37, 3-38 Windshield Washer Reservoir ..........6-8, 6-40 Defroster Fan (windshield and right hand-side door window) Filler Plug Switch ................3-29, 3-33 Tandem (845B models) ..............
Page 197 CHAPTER 11 – ALPHABETICAL INDEX Hand Signals .................. 2-22 LCD Multi-Function Display ............3-15 Headlights Level Plug Cab Front (switch) ............. 3-27, 3-31 Rear Axle (845B models) ............6-37 Rear Axle (865B and 885B models) ........... 6-37 Heating ................... 3-42 Tandem (845B models) ..............
Page 198 CHAPTER 11 – ALPHABETICAL INDEX Machine Components ............... 1-7 Circle Turn Gear Box (level) ............6-40 Machine Operation Engine (level) ................6-18 Transmission FUNK ..............3-39 Engine (temperature) ..............6-17 Transmission ZF ................. 3-36 Engine (viscosity) ............... 6-17 Main Symbols used in this Manual ..........2-14 Hydraulic (change) ..............
Page 199 CHAPTER 11 – ALPHABETICAL INDEX Specifications General ..................10-1 Radiator Starting the Engine Using Booster Batteries ........8-3 Cleaning ..................6-24 Start-up of the Engine Drain Cock ................. 6-23 Caution (models with transmission ZF) ........3-36 Fluid Level ..................6-9 Steering Radio ....................
Page 200 CHAPTER 11 – ALPHABETICAL INDEX Tandem ................... 6-39 Valves (engine) ................6-28 Specifications ................10-5 Tanks Coolant Mixture Engine ............. 6-22, 6-23 Warning Lights Fuel .................... 6-27 Indicator Light of the Panel ............3-8 Hydraulic ..................6-11 Switch ..................3-3, 3-7 Windshield Washer ..............
Page 201 Parts installed as replacement will be covered under the remaining warranty period. Original parts purchased through a CASE Dearlership will also have a warranty of 90 (ninety) days from the invoiced date of purchase, under the same parameters of CASE warranty policy. If applied by authorized dealer, original parts, will have a warranty of (180) days.
Page 203 CHAPTER 12 – WARRANTY AfTER DELIVERY CHECK Dealer Copy FIRST PaGE MaINTENaNCE – CHECK aND aDJuST aS NECESSaRy Number of O.S. Number of Hours Date Owners Name Address Dealers Name Address Machine Model Number Hourmeter Indication Machine Product Identification Number (P.I.N.) ITEMS TO bE INSPECTED COOLING SYSTEM HYDRAULIC SYSTEM...
Page 205 CHAPTER 12 – WARRANTY AfTER DELIVERY CHECK Owner Copy FIRST PaGE MaINTENaNCE – CHECK aND aDJuST aS NECESSaRy Number of O.S. Number of Hours Date Owners Name Address Dealers Name Address Machine Model Number Hourmeter Indication Machine Product Identification Number (P.I.N.) ITEMS TO bE INSPECTED COOLING SYSTEM HYDRAULIC SYSTEM...
Page 207 CHAPTER 12 – WARRANTY NOTES 12-7...

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