Page 1 ORIGINAL INSTRUCTIONS CX60C Mini Excavator OPERATOR’S MANUAL Part number 51486170 edition English June 2018...
Page 2: Table Of Contents
Contents 1 GENERAL INFORMATION Note to the Owner ................1-1 Intended use.
Page 3 Rearward controls Battery disconnect switch ............. 3-59 Storage compartment .
Page 4 Unloading the machine from a transport trailer......... 5-4 Shipping transport Handling the machine .
Page 5 Fuel tank................6-36 Every 250 hours Grease points (Boom and arm) .
Page 6 Diesel Particulate Filter (DPF) regeneration......... . . 6-69 Air-conditioning system filters .
Page 7: General Information
Do not use this machine for any application or purpose other than those described in this manual. If the machine is to be used for work involving the use of special attachments, accessories, or equipment, consult your CASE CON- STRUCTION Dealer in order to make sure that any adaptations or modifications made are in keeping with the ma- chine's technical specifications and with prevailing safety requirements.
Page 8: Intended Use
Operations that involve the use of hydraulic hammers are also possible. Other operations, such as moving suspended loads, are only possible if the specific variant approved by the CASE CONSTRUCTION is present. Using the excavator and its equipment for different operations, such as towing, transporting and lifting people, is considered inappropriate and is prohibited.
Page 9: Manual Scope And Required Training Level
Periodic service consists of activities that are necessary lates to periodic service, conversions, and repairs that to maintain the expected life of the CASE CONSTRUC- only trained service personnel can perform. Some of TION machine. These activities have defined intervals.
Page 10 1 - GENERAL INFORMATION to possess a valid local vehicle operating permit (or meet CASE CONSTRUCTION machine in a correct and safe other applicable local age requirements). These persons manner. must demonstrate the ability to operate and service the...
Page 11: Product Identification
A cooling system maintains the hydraulic fluid at normal operating temperature. SMIL16MEX0688EB When ordering parts, obtaining information, or seeking assistance, always supply your CASE CONSTRUCTION Dealer with the type and serial number of your machine or accessories.
Page 12 1 - GENERAL INFORMATION Engine The engine serial number (A) is located on the engine name plate. SMIL16MEX0474AA ID label (B) This is attached on the cylinder head cover. SMIL16MEX1290AA Emission decal (C) The emission decal is positioned on the cylinder head cover and identifies which regulations the engine com- plies with.
Page 13 1 - GENERAL INFORMATION Roll Over Protective Structure ( ROPS) (1) Machine Models: (2) Product Part Number: (3) Maximum machine mass: (4) ISO compliant: SMIL18MEX0422AA Component serial numbers Hydraulic pump: Swing reduction gear: Travel reduction gears: Travel control valve: Attachment control valve: Swing control valve:...
Page 14: Operator's Manual Storage On The Machine
Make sure it is always complete and in good condition. If you wish to obtain extra copies, or copies in languages other than that of the country of use, consult your CASE CONSTRUCTION Dealer. SMIL16MEX1056AA...
Page 15: Machine Orientation
1 - GENERAL INFORMATION Machine orientation The terms "Right-hand", "Left-hand", "Front" and "Rear" are used in this manual to indicate the sides as they are seen from the operator's seat when the travel motors are positioned at the rear and the operator is facing the direc- tion in which the machine advances (forward).
Page 16: Machine Components
1 - GENERAL INFORMATION Machine components SMIL16MEX0691FB Engine hood Hydraulic tank Radiator Fuel tank 10. Main control valve Oil cooler Engine 11. Hydraulic center joint Main pump 12. Bucket Muffler 13. Tooth Swing motor 1-10...
Page 17 1 - GENERAL INFORMATION SMIL16MEX0692FB Arm cylinder 10. Track Boom cylinder 11. Idler wheel Swing post 12. Dozer blade 13. Control rod Counterweight 14. Control link Sprocket 15. Side cutter Travel motor 16. Bucket cylinder Upper roller 17. Arm Lower roller 1-11...
Page 18 1 - GENERAL INFORMATION 1-12...
Page 19: Safety Information
2 - SAFETY INFORMATION 2 - SAFETY INFORMATION###_2_### Signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.
Page 20: Safety Rules - Utility Precautions
2 - SAFETY INFORMATION Safety rules - Utility precautions Call all utility companies before you perform YOU MUST FOLLOW safety precautions when you work near buried utility lines. any machine operation During operation, it is likely that you will be working After you locate any buried utility lines, carefully dig a hole around or near buried utility lines that may include, but to the utility line by hand and/or with automatic vacuum...
Page 21: Safety Rules
2 - SAFETY INFORMATION Safety rules General safety rules Use caution when you operate the machine on slopes. Make sure that all guards and shields are in good con- Raised equipment, full tanks and other loads will change dition and properly installed before you operate the ma- the center of gravity of the machine.
Page 22 2 - SAFETY INFORMATION Unsupported hydraulic cylinders can lose pressure and coolant can spray out if you remove a cap while the sys- drop the equipment, causing a crushing hazard. Do not tem is hot. Allow the system to cool before you remove leave equipment in a raised position while parked or dur- the cap.
Page 23 2 - SAFETY INFORMATION Antidote (internal) : Drink large quantities of water or milk. Keep out of reach of children and other unauthorized per- Do not induce vomiting. Seek medical attention immedi- sons. ately. Seat belts Seat belts must be worn at all times. •...
Page 24 2 - SAFETY INFORMATION Do Not Operate tag Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be visible. Hazardous chemicals If you are exposed to or come in contact with hazardous MSDS, and on manufacturer containers, as well as the in- chemicals you can be seriously injured.
Page 25 2 - SAFETY INFORMATION Maintain a three-point contact with steps, ladders, and Do not use the controls or accessories as hand-holds handholds. when you enter or exit the cab. Never mount or dismount from a moving machine. Working at heights When the normal use and maintenance of the machine •...
Page 26 CASE CONSTRUCTION, make sure terweight, swing bearing, and operator's compartment. the diameter of the pins and the width between the In the event of problems, consult your CASE CON- bucket lugs meet the dimensions needed to fit the STRUCTION Dealer.
Page 27 2 - SAFETY INFORMATION • The working area of the end attachment that is mounted • In the event of an operating problem or failure, move may interfere with the machine. Interference may be the machine to a safe place, lower the attachment to the caused due to the type of end attachment or installa- ground, shut down the engine, and remove the ignition tion of parts such as a cab guard.
Page 28 Stop the engine and remove the ignition key. ment. In the event of problems, consult your CASE Lock the tracks to prevent any machine movement. CONSTRUCTION Dealer. • Any unauthorized modifications made to this ma- •...
Page 29 2 - SAFETY INFORMATION Using an Implement other than a bucket • When using a special implement (hydraulic breaker, cutter crusher etc.), refer to the operator's manual pro- vided with the implement. Implement operation and maintenance • For the implement operation and maintenance, refer to the operator's manual provided with the implement.
Page 30: Ecology And The Environment
Such delivery a CASE CONSTRUCTION dealer, who will dispose of the systems may cause considerable spillage. used batteries or recycle the used batteries properly. In •...
Page 31: Hand Signals
2 - SAFETY INFORMATION Hand signals When operating the machine, always work with a signalman when you carry out tasks that require fine control and/or require you to work in areas with poor or impaired visibility. Make sure that you and the signalman understand the signals to be used.
Page 32 2 - SAFETY INFORMATION Stop Lower load or tool Wave one hand back and forth. PDE0006TBP1 PDE0005ATBP1 Slowly raise the load or tool Emergency stop Wave hands back and forth. PDE0007ATBP1 Slowly lower the load or tool PDE0005TBP1 Raise load or tool PDE0007TBP1 PDE0006ATBP1 2-14...
Page 33 2 - SAFETY INFORMATION Turn machine left (swing load left) Lower tool To stop movement, stop moving hand and clench fist. PDE0009TBP1 PDE0008ATBP1 Lift boom Turn machine right (swing load right) To stop movement, stop moving hand and clench fist. PDE0010ATBP1 Lower boom PDE0008TBP1...
Page 34 2 - SAFETY INFORMATION Retract dipper Fill tool PDE0012ATBP1 PDE0011ATBP1 Empty tool Extend dipper PDE0012TBP1 PDE0011TBP1 2-16...
Page 35: Safety Signs
Replace all safety signs that are damaged, missing, painted over, or illegible. If a safety sign is on a part you or your CASE CONSTRUCTION dealer replaces, make sure that you or your CASE CONSTRUCTION dealer install the safety sign on the new part. See your CASE CONSTRUCTION dealer for replacement safety signs.
Page 36 2 - SAFETY INFORMATION Sign positions When you replace a safety sign or other machine decal, make sure you position it as shown below. SMIL18MEX0587GB 2-18...
Page 37 2 - SAFETY INFORMATION (1) Batteries WARNING Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. An- tidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk.
Page 38 2 - SAFETY INFORMATION (3) Lifting location Location: this signs are located on the boom and on the dozer blade. Quantity: 4 Part number: 91M8-05110 This sign shows the location where a sling is attached to handle the excavator. Never use any location other than the lifting location that this sign shows.
Page 39 2 - SAFETY INFORMATION (6A) Engine hood support caution - Stop the engine WARNING Entanglement hazard! Always stop the engine and engage the park- ing brake, unless otherwise instructed in this manual, before checking and/or adjusting any drive belt or chain. Failure to comply could result in death or se- rious injury.
Page 40 2 - SAFETY INFORMATION (6B) Engine hood support caution - High pressure hoses and radiator WARNING Burn hazard! Before performing any service on the hy- draulic system, you must allow it to cool. Hydraulic fluid temperature should not ex- ceed 40 °C (104 °F). Failure to comply could result in death or se- rious injury.
Page 41 2 - SAFETY INFORMATION (6C) Engine hood support caution - Hot surfaces WARNING Burn hazard! Exhaust surfaces are hot! Always wear pro- tective gloves when cleaning or working on the muffler, catalytic converter, or exhaust stack. Failure to comply could result in death or se- rious injury.
Page 42 2 - SAFETY INFORMATION (7C) Functions of operation levers Location: this sign is located in right-hand window of the cab. Quantity: 1 Part number: 97Q1-17610 This sign describes the functions of operation levers (first and second auxiliary circuit). SMIL18MEX0600AA (8) Danger electric line - Interference with attachments WARNING Fold zone! The booms may hit the cab when folding.
Page 43 Quantity: 1 Part number: 91Q6-07280 This sign shows how to use the emergency exit. In case of emergency, use the hammer to break the iden- tified window of the cab. (11) Instructional sign for air conditioning filter Location: this sign is located on the lower side of the op- erator’s seat base.
Page 44 2 - SAFETY INFORMATION (12) Parking the machine Location: this sign is located on the left-hand console box. Quantity: 1 Part number: 48019083 To prevent unauthorized and unintended movement of the machine, always do the following before you leave the operator’s compartment: 1.
Page 45 2 - SAFETY INFORMATION (14) Fuel tank CAUTION Fuel vapors are explosive and flammable. Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.
Page 46 2 - SAFETY INFORMATION (16) Grease point Location: this sign is located on the front side of the upper structure, close to the greasing points. Quantity: 1 Part number: 48019412 This sign indicates the location of the following grease points: •...
Page 47 2 - SAFETY INFORMATION (19) Keep out of work range of upper structure DANGER Avoid injury! Keep clear of the swing area. Ensure that any person near the working site is outside the swing area before you start or operate the ma- chine.
Page 48 2 - SAFETY INFORMATION (21) Machine control pattern WARNING Avoid injury! Inspect the work area or job site to make sure that machine operation can be done safely. Confirm that the lever operation is the same as indicated on the control pattern labels. If not, immediately change the machine control pattern or the label displayed to match the ma- chine control pattern.
Page 49 This sign warns that accumulator is filled with high pres- sure gas so that near-by fire activity or welding is prohib- ited. Only trained service technicians should service or repair of the accumulator. See your CASE CONSTRUC- TION dealer. (23) Battery position Location: this sign is located on the right–hand side of the...
Page 50 2 - SAFETY INFORMATION (24) Ultra low sulfur fuel Location: this sign is located on the left–hand side of the fuel filler neck. Quantity: 1 Part number: 98Q6-07390 This sign indicates to use low sulfur fuel only (sulfur con- tent < 15 ppm). SMIL16MEX0486AA (25) Warning front window Location: this sign is located on the front window of the...
Page 51 2 - SAFETY INFORMATION (28) Hydraulic tank Location: this sign is located on the rear door. Quantity: 1 Part number: 48019086 This sign warns you to fill only hydraulic oil and not to not fill the diesel fuel. SMIL16MEX0014AA (29) Water separator Location: this sign is located on the right-hand side win- dow of the cab.
Page 52 2 - SAFETY INFORMATION (32) Cab tilting caution Location: this sign is located on the right-hand side win- dow of the cab. Before tilting the cabin, remove the mounting bolts and nuts inside the cabin. For the complete procedure, read this Operator’s Manual. SMIL16MEX1074AA (33) Lubrication oil Location: this sign is located on the right-hand side win-...
Page 53 (36) Break the glass to exit Location: these signs are located on the rear window. Quantity: 1 Part number: 9KM9-07260 This sign warns you to break the glass in case of emer- gency with the cab door locked. SMIL16MEX3217AA (37) Compliant to Canadian Regulation ICES-002 Location: this sign is located on internal side of the cab access door.
Page 54 2 - SAFETY INFORMATION (39) Leftover fuel Location: his sign is located on the right side of the hy- draulic tank. Quantity: 1 Part number: 91K4–02700 This sign warns you that fuel leaking could happen by using the filling pump and to prevent the risk of fire. SMIL18MEX0099AA (40) Hydraulic quick coupling system activation (optional).
Page 55: Controls And Instruments
3 - CONTROLS AND INSTRUMENTS 3 - CONTROLS AND INSTRUMENTS###_3_### Access to operator's platform Door and steps Cab door CAUTION Pinch hazard! Be careful not to get your hand, clothes, etc. caught in the door when closing it. Failure to comply could result in minor or moderate injury.
Page 56 3 - CONTROLS AND INSTRUMENTS The door can be latched in completely open position. To latch and unlatch the door, operate the lever (3). NOTICE: do not leave the door ajar. Fix it in a latched position. Before performing work with the door open, lock it securely.
Page 57: Operator's Seat
3 - CONTROLS AND INSTRUMENTS Operator's seat Operator's seat In order to operate the machine correctly and with maximum efficiency and comfort, adjust the seat to suit the weight and size of the operator. Fore and aft adjustment • Pull the lever (A). •...
Page 58 3 - CONTROLS AND INSTRUMENTS Armrest angle adjustment To adjust the armest operate the push-button (D) to the right and to the left. SMIL16MEX0697AA Headrest adjustment • The headrest (E) can be adjusted upwards or down- wards and backwards or forwards. SMIL16MEX0697AA Weight adjustment •...
Page 59 3 - CONTROLS AND INSTRUMENTS Seat heater Press the switch (J) to turn on/off the seat heater. • (I) position: seat heater ON • (O) position: seat heater OFF SMIL16MEX0697AA Seat and console box adjustment Use the lever (K) to move the seat and the console box in order to fit the contours of the operator’s body.
Page 60: Forward Controls
3 - CONTROLS AND INSTRUMENTS Forward controls Forward controls WARNING Unexpected machine movement! Pilot controls have two different backhoe controls patterns; before operating the machine, check which control function is active. Failure to comply could result in death or serious injury. W0185A This machine is equipped with a lever pattern valve that allows the operator to select between the “...
Page 61 3 - CONTROLS AND INSTRUMENTS Right-hand control lever: 5. The boom lowers. 6. The boom raises. 7. The bucket retracts (filling). 8. The bucket extends (dumping). NOTE: the speed of movement of the boom or the bucket depends on the control lever tilt angle. In the intermediate position two movements can be obtained simultaneously.
Page 62 3 - CONTROLS AND INSTRUMENTS Pattern: A type Left-hand control lever: 1. The boom lowers. 2. The boom raises. 3. The upper structure swings to the left–hand side. 4. The upper structure swings to the right–hand side. NOTE: the speed of movement of the arm or the swing depends on the control lever tilt angle.
Page 63 3 - CONTROLS AND INSTRUMENTS Right-hand control lever: 5. The dipper arm extends. 6. The dipper arm retracts. 7. The bucket retracts (filling). 8. The bucket extends (dumping). NOTE: the speed of movement of the boom or the bucket depends on the control lever tilt angle. In the intermediate position two movements can be obtained simultaneously.
Page 64 3 - CONTROLS AND INSTRUMENTS Travel control levers and pedals The travel control levers and pedals are used to move the machine. (N): neutral (a) + (b): machine moves forward. (c) + (d): machine moves backward. (b) + (c): opposite simultaneous rotation of the tracks with consequent counterclockwise rotation of the machine around its center axis.
Page 65 3 - CONTROLS AND INSTRUMENTS Boom swing pedal This pedal is used to swing the boom to the right-hand and left-hand direction. Press the pedal to rearward (1) to swing the boom to the right-hand direction. Press the pedal to forward (2) to swing the boom to the left-hand direction.
Page 66: Windshield
3 - CONTROLS AND INSTRUMENTS Windshield CAUTION Pinch hazard! Make sure you correctly follow the instructions in this manual when handling the windshield. If you do not handle the windshield correctly, it could slip and injure your fingers or hands. Failure to comply could result in minor or moderate injury.
Page 67: Left-Hand Side Controls
3 - CONTROLS AND INSTRUMENTS Left-hand side controls Left-hand side controls SMIL16MEX3228FA (1) Safety lock lever (refer to page 3-15). (5) Horn switch. The horn switch is located on the top of the left-hand control lever. Pressing the horn switch, the (2) Left-hand control lever (refer to page 3-6).
Page 68 3 - CONTROLS AND INSTRUMENTS Hydraulic quick coupling system activation switch (optional) The hydraulic quick coupling system activation switch (3) is used to engage or disengage the hydraulic quick cou- pling system. This activation switch has a toggle (A) for preventing er- roneous switch operation.
Page 69: Safety Lock Lever
3 - CONTROLS AND INSTRUMENTS Safety lock lever WARNING Unexpected machine movement! When you must leave the operator’s seat, always place the safety lever in the LOCKED position. If the safety lever is unlocked and the control lever is moved unexpectedly, a serious accident could result. Failure to comply could result in death or serious injury.
Page 70: Heating, Ventilation, Or Air-Conditioning Control
3 - CONTROLS AND INSTRUMENTS Heating, ventilation, or air-conditioning control SMIL16MEX0501EA OFF push-button MODE push-button AUTO push-button Fresh air push-button Air–conditioning A/C push-button Air recirculation push-button Fan speed push-button Display Temperature control push-buttons 1. OFF push-button The push-button (1) is for turning the system On or Off. NOTE: when the system is turned On it will operate at the same setting as the one selected previously.
Page 71 The air–conditioning operates to remove vapor and drains water through a drain hose. NOTE: water can be sprayed into the cab in case that the drain cock at the ending point of drain hose has a problem. In this case, replace the drain cock.
Page 72 3 - CONTROLS AND INSTRUMENTS 6. MODE push-button The push-button (6) beeps and displays the symbol on the display corresponding to the following modes: vent, vent/foot, foot, foot/defrosting, vent. When the defrosting switch is in ON position, the fresh air/recirculation air push-button turns to fresh air mode and the air conditioning system turns ON.
Page 73 If errors are detected, it is possible to switch OFF the air–conditioning panel or press the AUTO push–button. In this case, the diagnostic function is cancelled and the panel returns to normal operation. During the error check, the corresponding error code blinks on the temperature display panel. The error blinks every 0.5 s.
Page 74: Emergency Exit Hammer
Avoid injury! A safety sign indicates which window to use as an emergency exit. Remove this window only in an emergency. Do not place any object that could be an obstacle in case of evacuation in front of this window.
Page 75: Right-Hand Side Controls
3 - CONTROLS AND INSTRUMENTS Right-hand side controls Right-hand side controls SMIL16MEX1048FA (1) Beverage can holder (11) Cigarette lighter and 12 V power supply socket: the device is active with the starter key in ON position, or (2) Starter switch while the engine is running.
Page 76 (2) ON: contact, all the systems of the machine operate. The buzzer sounds for 1 s. NOTICE: if this alarm does not sound, the electric cir- cuit is abnormal. Contact the CASE CONSTRUCTION dealer for inspection and maintenance. (3) START: engine ignition.
Page 77 3 - CONTROLS AND INSTRUMENTS Cab light push–button Press the push–button (D) to turn on the cab light and the pilot light on the panel. Press again the push–button (D) to turn off the cab light and the pilot light on the panel. SMIL16MEX0506AA Rotating beacon push-button (optional) Press the beacon push-button (E) to activate the beacon...
Page 78 3 - CONTROLS AND INSTRUMENTS Wiper switch Press the wiper switch (A) to activate the wiper. NOTE: wiper motor does not operate with the windshield opened. SMIL16MEX3229AA Washer switch Press the washer switch (B) to activate the washer. The washer liquid is sprayed and the wiper is operative only while the switch is pressed.
Page 79 3 - CONTROLS AND INSTRUMENTS (1) Inhibit position This position (1) disables any automatic or manual regen- eration of the DPF system. This function may be used by operator to prevent the re- generation when the machine is operating in a hazardous environment concerned about high temperature.
Page 80: Engine Speed Control
3 - CONTROLS AND INSTRUMENTS Engine speed control The engine speed control knob (1) is used to increase or decrease the rotation speed of engine (RPM). • Turn the lever clockwise (A) to increase engine RPM. • Turn the lever counterclockwise (B) to decrease engine RPM.
Page 81: Instrument Cluster
Instrument cluster The instrument cluster consists of a Liquid Crystal Display (LCD) screen and switches as shown below. The LCD warns the operator in case of abnormal machine operation or conditions for the appropriate operation and inspection. The LCD shows set and display for modes, monitoring and utilities.
Page 82 3 - CONTROLS AND INSTRUMENTS 1. GAUGES Operation screen When you first turn starting switch ON, the operation screen will appear. (A): Default menu (A type) (B): Option (B type) (C): Option (C type) NOTE: operation screen can be selected by the screen type menu of the display.
Page 83 NOTICE: if the gauge indicates the red range or light turns ON in red even though the machine is on the normal con- dition, consult your CASE CONSTRUCTION dealer. (4) Hydraulic oil temperature gauge The hydraulic oil temperature gauge indicates the temper- ature of the hydraulic oil.
Page 84 3 - CONTROLS AND INSTRUMENTS 2. WARNING LIGHTS SMIL16MEX0520FB (A) Previous page button (8) Stop engine warning light (B) Next page button (9) Air cleaner warning light (1) Emergency warning light (10) Overload warning light (2) Battery charging warning light (11) Diesel Particulate Filter (DPF) warning light (3) Fuel level warning light (12) High Exhaust System Temperature (HEST) warning...
Page 85 3 - CONTROLS AND INSTRUMENTS (1) Emergency warning light This light appears and the buzzer sounds when one of the following conditions occur: • Engine coolant overheating (over 115 °C (239 °F)) • Hydraulic oil overheating (over 105 °C (221 °F)) •...
Page 86 Also, this light pops up when the level of the DPF soot is high. SMIL16MEX3094AA (8) Stop engine warning light If the light turns ON, stop the engine immediately and check the engine. Check the fault codes on the instrument cluster. NOTE: please contact your CASE CONSTRUCTION dealer. SMIL16MEX3094AA 3-32...
Page 87 3 - CONTROLS AND INSTRUMENTS (9) Air cleaner warning light This light turns ON when the filter of air cleaner is clogged. Check and clean the filter or replace it. SMIL16MEX3094AA (10) Overload warning light (Optional) When the machine is overload, the overload warning light turns ON if the overload switch is ON position.
Page 88 • Engine power may be reduced level automatically (soot medium) • Engine power and speed will be reduced automatically High soot level • Initiate a manual regeneration, refer to page 6-66 • Stop the engine immediately. Stop • Please contact your CASE CONSTRUCTION dealer. 3-34...
Page 89 3 - CONTROLS AND INSTRUMENTS WARNING Fire hazard! During the particulate matter catalyst forced regeneration process the exhaust stack and fixed hood area becomes extremely hot. Park the machine outside and away from com- bustible or highly flammable material. Failure to comply could result in death or se- rious injury.
Page 90 3 - CONTROLS AND INSTRUMENTS 3. PILOT LIGHTS SMIL18MEX0061FA (A) Previous page button (3B) Auto idle status pilot light (B) Next page button (4) Maintenance pilot light (1) Power mode pilot light (5) Warming up pilot light (2) Travel mode pilot light (6) Option attach function light (3A) Auto idle mode pilot light NOTE: when more than four pilot lights are ON, you can check all lights using the previous page button (A) or the...
Page 91 3 - CONTROLS AND INSTRUMENTS (4) Maintenance pilot light This light is ON when the consuming parts are needed to change or replace. It means that the change or replacement interval of the consuming parts remains below 30 h. Check the message in maintenance information of main menu.
Page 92 3 - CONTROLS AND INSTRUMENTS 4. SWITCHES SMIL16MEX3096FA (1) Power mode switch (A) Power mode pilot light (2) Selection knob (B) Travel speed pilot light (3) Auto idle/Buzzer stop switch (C) Auto idle pilot light (4) Travel speed switch (D) Main menu quick touch button (5) Escape (previous menu)/Rear camera NOTE: when press the switch, the relevant pilot lights are displayed on the LCD.
Page 93 3 - CONTROLS AND INSTRUMENTS (2) Selection knob This knob is used to select or change the menu and the input value. Knob pushing (or main menu quick touch button (D) pushing) • Long (more than 2 s): return to the operation screen •...
Page 94 3 - CONTROLS AND INSTRUMENTS 5. MAIN MENU SMIL16MEX3098FA (A) Operation screen (Default type, or optional B type, or optional C type) (B) Main menu screen (C) Sub menu screen To select the main menu screen (B) from the operation screen (A), push the selection knob or the main menu quick touch button M.
Page 95 3 - CONTROLS AND INSTRUMENTS Main menu Sub menu Description Monitoring (A) Active fault – Machine MCU (B) Active fault – Engine (C) Logged fault – Machine MCU (C) Logged fault – Engine ECU (D) Monitoring (Analog) Machine information (E) Monitoring (Digital) Switch status (F) Monitoring (Digital) Output status...
Page 96 3 - CONTROLS AND INSTRUMENTS SMIL16MEX0524EA (B) Active fault – Engine The active faults of engine ECU can be checked by this menu. SMIL16MEX0525EA (C) Logged fault – Machine/Engine The logged faults of the MCU or engine ECU can be checked by this menu. (Only for the service person). SMIL16MEX0526EA (D) Monitoring (Analog) The machine status such as the engine RPM, the oil temperature, the voltage, the pressure, etc.
Page 97 3 - CONTROLS AND INSTRUMENTS SMIL16MEX0527EA (E) Monitoring (Digital) The switch status can be confirmed by this menu. A blue light confirms the selection of the activated switches. SMIL16MEX0528EA (F) Monitoring (Digital) The output status can be confirmed by this menu. A blue light confirms the selection of the output status. 3-43...
Page 98 3 - CONTROLS AND INSTRUMENTS (2) MANAGEMENT SMIL16MEX0529EA (A) ESL mode setting and (B) Change password For more information about ESL mode setting and change password, refer to page 4-1. SMIL18MEX0092EA Three kinds of option attachments can be selected by this menu: A.
Page 99 3 - CONTROLS AND INSTRUMENTS SMIL16MEX0531EA (D) Maintenance information • Elapse: maintenance elapsed time • Interval the change or replace interval can be changed in the unit of 50 h • History-hour: maintenance replacement history • Replacement: the elapsed time will be reset to zero (0) SMIL16MEX0532EA (E) Machine information This menu confirms the identification of the cluster, the MCU, the engine and the machine.
Page 100 ○ Standard: every time the operator releases hand controls, engine RPM drop for a fuel consumption saving; ○ Option: in this case engine RPM remain unchanged, independently by the machine operating. NOTE: to access the Service Menu selection, a password is needed. Please, refer to your CASE CONSTRUC- TION dealer for further information.
Page 101 3 - CONTROLS AND INSTRUMENTS (3) DISPLAY SMIL16MEX0535EA (A) Clock The first line has three spots (****-**-**) that represent Year/Month/Day each. The second line shows the current time. (AM or PM, 0:00 to 12:59) SMIL16MEX0536EA (B) Screen type The screen type (A, B, or C) of the LCD can be selected by this menu. 3-47...
Page 102 3 - CONTROLS AND INSTRUMENTS SMIL16MEX3099FA (C) Brightness setting A. Manual (1st – 10th step) C. Auto (time) B. Auto (day/night) If "Auto" is chosen, the brightness for day and night can be differently set up. Also, users can define which day time interval.
Page 103 3 - CONTROLS AND INSTRUMENTS SMIL16MEX0539EA (E) Language User can select preferable language and all displays are changed to the selected language. SMIL16MEX0540FA (F) Calibration When touch awareness goes wrong, use this function. Fall in the next step if you touch the middle point of cross with fingernail.
Page 104 3 - CONTROLS AND INSTRUMENTS (4) UTILITIES SMIL16MEX0541EA (A) Camera setting Three cameras can be installed on the machine and the display order can be set by this menu. If the machine is not equipped with the camera, this menu is not used. SMIL16MEX0542EA In the operation screen, if the ESC/CAM switch is pushed, the rear view camera is displayed or stopped.
Page 105 3 - CONTROLS AND INSTRUMENTS You can only control in this mode screen. SMIL16MEX0544EA (C) Video Play MP4 or codec file of an external hard disk through the USB port. The cluster has three different external connections ports available. These are located on the left-hand side of the cluster, and them are: •...
Page 106 3 - CONTROLS AND INSTRUMENTS 6. COMMUNICATION ERROR AND LOW VOLTAGE WARNING POP-UP Communication error pop-up This communication error pop-up appears on the instru- ment cluster when there is a communication error with the MCU. This communication error pop-up appears only in the op- eration screen.
Page 107: Remote Controller
3 - CONTROLS AND INSTRUMENTS Remote controller The remote controller allows to dial a call or to have a conversation without holding your handset. SMIL16MEX0512FA (1) Power and volume knob (8) Radio calling mode button (2) Mode/Audio button (9) TALK button (3) CALL button (10) Radio hands–free jack (4) Hands–free jack microphone...
Page 108 3 - CONTROLS AND INSTRUMENTS (1) Power and volume knob Use this knob (1) to turn on the audio or hands–free ON or OFF. Turn the knob to right to increase the volume (over 7 steps). Turn the knob to left to decrease the volume. NOTE: this knob adjusts the audio volume when the audio mode is selected.
Page 109 3 - CONTROLS AND INSTRUMENTS (5) SEEK button Use the up seek button (5A) or the down seek button (5B) to automatically stop the radio to the next frequency of broadcasting. These buttons allow to select the songs of the MP3 from USB.
Page 110 3 - CONTROLS AND INSTRUMENTS (9) TALK button Press the TALK button (9) to connect the call (when TALK button is activated). NOTE: unlike mobile phones, when you want to talk through the radio, you need to press the button (Push-to-talk method).
Page 111 3 - CONTROLS AND INSTRUMENTS How to select hands-free mode Press the Bluetooth® button on the mobile phone. Press the CALL button (A) for more than 6 s for pairing (connection process of the mobile phone and the hands- free device). A beep sounds three times. When the mobile phone finds the Bluetooth®...
Page 112: Dozer Blade Control Lever
3 - CONTROLS AND INSTRUMENTS Dozer blade control lever WARNING Hazard to bystanders! ALWAYS make sure the work area is clear of bystanders and domestic animals before starting this procedure. Know the full area of movement of the machine. Do not permit anyone to enter the area of movement during this procedure.
Page 113: Rearward Controls
3 - CONTROLS AND INSTRUMENTS Rearward controls Battery disconnect switch The battery disconnect switch is located in the cab, behind the operator’s seat. The battery disconnect switch allows to cut off any power supply in the electrical system of the machine. NOTE: when the switch is turned to OFF position, all elec- trical circuits are cut off and the stations stored on the ra- dio presets and the time set for the clock will be cleared.
Page 114: Storage Compartment
3 - CONTROLS AND INSTRUMENTS Storage compartment The machine is equipped with the following storage compartments, used to store various objects. 1. Two storage compartments (A) and (B) located in the upper part of the rear side of the cab. To open the storage compartment (A) turn the knob on the door.
Page 115: Radio
3 - CONTROLS AND INSTRUMENTS Radio SMIL17MEX3035FA (1) Power and volume knob (7) UP/DOWN track buttons (2) Audio selection knob, file search and (SEL) button (8) USB function (3) MODE button / Audio mute / Radio button (9) Auxiliary (AUX IN) function (4) UP/DOWN radio seek buttons (10) Liquid Crystal Display (LCD) screen (5) Pre-set memory buttons...
Page 116 3 - CONTROLS AND INSTRUMENTS General Area selection To select an area, press and hold related buttons at FM1 band for about 3 seconds. • USA Area: press and hold MODE (3) and 1DIS (5) but- tons for 3 s; •...
Page 117 3 - CONTROLS AND INSTRUMENTS Clock adjustment With CLOCK ON selected, press button (A) again af- ter CLOCK ON display, the hour will blink, turn knob (A) right-hand or left-hand to adjust hour. Simply press button (A) again, the minute will blink, turn knob (A) to adjust minute.
Page 118 3 - CONTROLS AND INSTRUMENTS BALANCE control To adjust the left-hand/right-hand speaker balance, first select the BALANCE mode by pressing the SEL button (A) until the BAL indication appears on the LCD screen (B). Within 5 s of choosing the BALANCE mode, turn the se- lection knob (B) right-hand/left-hand to adjust the BAL- ANCE as desired.
Page 119 3 - CONTROLS AND INSTRUMENTS Beep control To adjust the BEEP control, first select the BEEP mode by pressing the button (A) repeatedly until the BEEP indication appears on the LCD screen (B). Turn the selection knob (A) right-hand/left-hand to se- lect the activate BEEP 2ND or BEEP ON or deactivate BEEP OFF.
Page 120 3 - CONTROLS AND INSTRUMENTS (4) UP/DOWN radio seek buttons To automatically select a radio station, momentarily press the up tune seek button (A) or down tune seek button (B). SMIL17MEX2806AA (5) Pre-set memory buttons 1. Pre-set memory button 1, DISP ID3 v2 display 2.
Page 121 3 - CONTROLS AND INSTRUMENTS (6) Pre-set scan (SCAN) / Best Station Mem- ory (BSM) button Pre-set scan (SCAN). Press the SCAN button (A) momentarily to scan the 6 pre-set station stored the memories on each band (AM/FM). The unit will stop at each pre-set station (the pre-set number on the LCD screen will flash during pre-set scan operation) and remain on the selected frequency.
Page 122 3 - CONTROLS AND INSTRUMENTS USB player (8) USB function Open the cover (A) of the USB port, connect a USB device and push the MODE button (B) to switch the USB mode if you want to listen to MP3 files stored in a USB device. The radio will play automatically MP3 files in the USB de- vice while the LCD screen will show “READING USB”.
Page 123 3 - CONTROLS AND INSTRUMENTS MP3 directory/file searching The DIR- button (A) and the DIR+ button (B) are used to select a particular directory and file. Press simply DIR- / DIR+ buttons to select the previous / next directory (if available in the device). Turn right-hand / left-hand the selection knob (C) to search the directory.
Page 124 The unit will then play the selected file. NOTE: in case of playing MP3 file, when the SCAN button is pressed and held for longer than 2 s, the SCAN mark will blink on the LCD screen and all files in the selected directory will be introduced until the file scan mode is can- celled by pressing the SCAN button (A) again.
Page 125 3 - CONTROLS AND INSTRUMENTS (9) Auxiliary function (AUX IN) If you want to listen to music from an external audio de- vice, open the cover (A) of the AUX IN function, connect the external audio device using the AUX cable 3,5 mm an push the MODE button (B) to switch the AUX IN mode.
Page 126: Sunshield
3 - CONTROLS AND INSTRUMENTS Sunshield There are two sun shields in the cab fixed to the wind- shield and to the roof. The sun shields can easily be positioned as required. SMIL16MEX1351AA 3-72...
Page 127: Overhead Controls
3 - CONTROLS AND INSTRUMENTS Overhead controls Cab internal lighting The room lamp (A) is located on the roof of the cabin. The room lamp selection switch is equipped to select either one of the following status: • OFF: the lamp is turned off always. •...
Page 128: Exterior Controls
3 - CONTROLS AND INSTRUMENTS Exterior controls Side doors WARNING Moving parts! Make sure all entry and mechanical access doors are properly closed before operating the machine. Failure to comply could result in death or serious injury. W0238A Engine hood The engine hood (A) allows to access to the engine com- partment including the engine, the muffler, the air cleaner, the radiator, and the engine filter.
Page 129: Windshield Washer Reservoir
3 - CONTROLS AND INSTRUMENTS Rear door The rear door (A) allows access to the fuel tank and to the hydraulic oil reservoir. SMIL16MEX1066AB Windshield washer reservoir The windshield washer reservoir (1) is located in the right- hand side of the machine, next to the radiator. To access to the windshield washer reservoir, open the engine hood.
Page 130: Cab Tilting
3 - CONTROLS AND INSTRUMENTS Cab tilting WARNING Crushing hazard! When you tilt the cab, you must strictly adhere to the instructions in this manual. Keep all unautho- rized personnel clear of the area. Do not operate any controls when you perform service under the tilted cab.
Page 131 3 - CONTROLS AND INSTRUMENTS 7. Once the cab has reached the maximum elevation, unscrew the bolt (7) in order to unlock the bracket (8). SMIL16MEX1110AB 8. Lower and fix the bracket (8) by means of the stay (9) in order to secure the cab. SMIL16MEX1111AB Backward tilting 1.
Page 132: Fuel Tank
3 - CONTROLS AND INSTRUMENTS Fuel tank WARNING Fire hazard! When handling diesel fuel, observe the following precautions: 1. Do not smoke. 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Failure to comply could result in death or serious injury. W0099A Use the starter key to unlock the door (1) located in the upper part of the rear door.
Page 133: Operating Instructions
4 - OPERATING INSTRUCTIONS 4 - OPERATING INSTRUCTIONS###_4_### Starting the unit Anti-theft protection Engine Starting Limit (ESL) mode setting Engine Starting Limit (ESL) mode is designed to be a theft deterrent and prevent the unauthorized operation of the machine. If the ESL mode is selected in “Enable”, the password is required when the starter switch is turned ON. ESL mode can be selected in three different modes: 1.
Page 134 (3) Enter the new password NOTE: the padlock (A) color is yellow. (4) Enter the new password again (5) The new password is stored in the Machine Control Unit (MCU). NOTICE: If you forget or lose the password contact your authorized CASE CONSTRUCTION dealer.
Page 135: Starting The Engine
4 - OPERATING INSTRUCTIONS Starting the engine WARNING Avoid injury! Before starting the engine, securely fasten the seat belt. The seat belt can help ensure your safety if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system. Never wear the belt if it is twisted or pinched between the seat structures.
Page 136 4 - OPERATING INSTRUCTIONS 7. Turn the starter key (3) to the ON position, and check that the buzzer sounds for four seconds. 8. If the ESL mode is set to enable, enter the password to start the engine (refer to page 4-1). NOTE: if the password has failed 5 times, please wait 30 minutes before re-attempting to enter the pass- word.
Page 137: Bringing The Machine Up To Operating Temperature
4 - OPERATING INSTRUCTIONS Bringing the machine up to operating temperature Before starting operation, allow the main systems to warm up to their normal operating temperature. NOTE: the normal operating temperature for the hydraulic fluid is 50 – 80 °C (122 – 176 °F). NOTICE: do not operate the machine if the temperature of the hydraulic fluid is below 25 °C (77 °F).
Page 138: Operating The Machine In Hot Or Cold Weather
• Keep the coolant at the correct level in the coolant reservoir and in the radiator. • Use the correct solution of CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT in the cooling system. • Test the radiator cap before hot weather starts. Replace the cap as required.
Page 139: Operating The Machine
4 - OPERATING INSTRUCTIONS Operating the machine WARNING Misuse hazard! Follow the operating instructions in this chapter. Any other practice that has not received the prior approval of the manufacturer is considered to be strictly forbidden. Failure to comply could result in death or serious injury. W0281A WARNING Hazard to bystanders!
Page 140 4 - OPERATING INSTRUCTIONS Normal operation of the machine When rolling in the arm, the roll-in movement stops mo- mentary at point (X) as shown, then recovers speed again after passing point (X). The reason is that the movement by the arm weight is faster than the speed of oil flow into the cylinder.
Page 141 4 - OPERATING INSTRUCTIONS Operating the machine on sloping ground WARNING Driving hazard! Hillside operations can be dangerous. Rain, snow, ice, loose gravel, or soft ground, etc. can change the ground conditions. You must make a judgment if it is safe to operate your machine on any hillside or ramp.
Page 142 4 - OPERATING INSTRUCTIONS Digging and loading operations Set the tracks parallel to the line of the ditch to be excavated when digging a ditch. Do not swing while digging. 1. Do the digging work by arm. Use the pulling force of arm for digging and use together with the digging force of the bucket if necessary.
Page 143: Lowering The Attachment In The Event Of A Failure
WARNING Unexpected machine movement! Only use the following procedure in case of machine failure. Always use extreme caution during oper- ations. Keep other persons away from the bucket, attachment, and boom. The bucket or attachment can move unexpectedly during operations due to weight of the bucket, attachment, arm, or boom.
Page 144: Bucket Replacement
4 - OPERATING INSTRUCTIONS Bucket replacement WARNING Flying object! Always wear eye or full face protection when performing this procedure. Failure to comply could result in death or se- rious injury. W0313A 1. Lower the bucket to the ground. NOTE: place the bucket in light contact with the ground.
Page 145: Hydraulic Control Lever Operating Pattern
4 - OPERATING INSTRUCTIONS Hydraulic control lever operating pattern WARNING Unexpected machine movement! Pilot controls have two different backhoe con- trols patterns; before operating the machine, check which control function is active. Failure to comply could result in death or se- rious injury.
Page 146 4 - OPERATING INSTRUCTIONS Pattern: ISO type Left–hand control lever control function 1. Arm out 2. Arm in 3. Swing right 4. Swing left SMIL16MEX0587AB Right–hand control lever control function 5. Boom lowering 6. Boom raising 7. Bucket out 8. Bucket in SMIL16MEX0588AB 4-14...
Page 147 4 - OPERATING INSTRUCTIONS Pattern: A type Left–hand control lever control function 1. Boom lowering 2. Boom raising 3. Swing right 4. Swing left SMIL16MEX0589AB Right–hand control lever control function 5. Arm out 6. Arm in 7. Bucket out 8. Bucket in SMIL16MEX0590AB 4-15...
Page 148: Caution While Using Rubber Crawlers
4 - OPERATING INSTRUCTIONS Caution while using rubber crawlers Proper usage Rubber belt Less vibration The rubber tracks offer excellent features which steel Smooth operation tracks do not possess. Low noise However, if they are used the same way as the steel Harmless for paved road tracks, then their advantages cannot be fully exploited.
Page 149 4 - OPERATING INSTRUCTIONS Do not let oil, fuel, solvents, etc., come in contact with rubber shoes. If this happens, wipe off tracks with a cloth immediately. LELI11E0261AA Do not enter such hot places as an open-air fire, or a steel plate left in the open sun.
Page 150 4 - OPERATING INSTRUCTIONS Use care so that the bucket does not damage the rubber track while working. Do not move the machine pressing the bucket against a concrete surface or walls. Lower the machine slowly, if it had previously been lifted by means of the attachment.
Page 151 4 - OPERATING INSTRUCTIONS If you travel on a slope with the machine higher at one side, this will risks to damage the rubber track. Both ma- chine sides must travel at the same level. LELI11E0269AB Do not change the direction of the machine with the rubber tracks positioned on earth heaps, as this could cause the rubber track to come off or get damaged.
Page 152: Stopping The Unit
4 - OPERATING INSTRUCTIONS Stopping the unit Stopping the engine 1. Lower the attachment until it is resting on the ground. 2. Set the safety lever backward (LOCK position). 3. Set the engine speed lever to low idle position and let the engine run for about 5 min.
Page 153: Moving The Unit
4 - OPERATING INSTRUCTIONS Moving the unit Machine travel WARNING Controls can be reversed! In the normal travel position, the operator's compartment is above the idler wheels and the travel reduction gears are to the rear of the upper structure. If the upper structure is turned 180 degrees in relation to the undercarriage, the controls are reversed.
Page 154 4 - OPERATING INSTRUCTIONS Straight line travel (forward travel) Press the two pedals (or push the two levers) forward at the same time. SMIL13CEX2679AB Straight line travel (reverse travel) Press the two pedals (or pull the two levers) rearwards at the same time.
Page 155 4 - OPERATING INSTRUCTIONS Turning to the left (reverse travel) Press the right-hand pedal or pull the right-hand lever rearwards. SMIL13CEX2683AB Turning to the right (reverse travel) Press the left-hand pedal or pull the left-hand lever rear- wards. SMIL13CEX2684AB Turning on the spot, to the right Press the left-hand pedal or push the left-hand lever for- wards and at the same time press the right-hand pedal or pull the right-hand lever rearwards.
Page 156 4 - OPERATING INSTRUCTIONS Gradual turn on the move Press one of the pedals or push one of the levers and, at the same time, press the other pedal or push the other lever in the same direction, but slightly harder. Stopping travel To come to a complete halt, release the levers or pedals and they will return to neutral.
Page 157 4 - OPERATING INSTRUCTIONS Precautions for travelling on slopes When traveling on a sloping ground, the machine be- comes unstable, unbalanced, and difficult to control. Therefore, the following operating prescriptions shall be strictly respected. Always travel with the undercarriage oriented along the slope, never across.
Page 158 Block both crawlers by means of wedges (3), and define a safe area of at least 3 m (9.8 ft) around the ma- chine, cleaning this area from obstacles and bystanders. Call the CASE CONSTRUCTION dealer for assistance. SMIL16MEX3178AB 4-26...
Page 159: Parking The Unit
4 - OPERATING INSTRUCTIONS Parking the unit Parking the machine WARNING Fall hazard! Jumping on or off the machine could cause an injury. Always face the machine, use the handrails and steps, and get on or off slowly. Maintain a three-point contact to avoid falling: both hands on the handrails and one foot on the step, or one hand on the handrail and both feet on the steps.
Page 160 Block both crawlers by means of wedges, and define a safe area of at least 3 m (9.8 ft) around the machine, cleaning this area from obstacles and bystanders. Call the CASE CONSTRUCTION dealer for assistance. LELI11E0243AA...
Page 161: Transport Operations
5 - TRANSPORT OPERATIONS 5 - TRANSPORT OPERATIONS###_5_### Road transport Loading the machine onto a transport trailer WARNING Improper operation or service of this machine can result in an accident. Assign a supervisor to direct worksite operations. Agree on all safety measures, procedures, and suitable hand signals.
Page 162 5 - TRANSPORT OPERATIONS Loading the machine on a rear loading type trailer 1. Align the machine to the trailer, so as the travel motors are in the rear. 2. Slowly travel on the trailer bed to reach the resting position, giving particular attention to the attachment so as not to touch the trailer bed.
Page 163: Preparing For Road Transport
5 - TRANSPORT OPERATIONS Preparing for road transport Tie downs for shipping Set the machine in the position for transport: fully retract the arm and curl the bucket slowly. Lower the dozer blade. Check the overall height between the ground and the highest point of the machine and check the overall width of the machine.
Page 164: Unloading The Machine From A Transport Trailer
5 - TRANSPORT OPERATIONS Unloading the machine from a transport trailer 1. Position the trailer on firm and level ground. Put blocks at the tires of trailer to prevent trailer from moving. 2. Remove chains, wire ropes, chocks, blocks and other devices used to secure the machine during road trans- port.
Page 165: Shipping Transport
5 - TRANSPORT OPERATIONS Shipping transport Handling the machine WARNING Improper operation or service of this machine can result in an accident. Assign a supervisor to direct worksite operations. Agree on all safety measures, procedures, and suitable hand signals. Failure to comply could result in death or serious injury. W0287A WARNING Crushing hazard!
Page 166 5 - TRANSPORT OPERATIONS 1. Retract the boom, bucket and dipper cylinders fully extended. 2. Set the safety lock lever in LOCK position. Stop the engine and leave the operator’s compartment. 3. Use wire rope and stay to keep safety distance from the machine, avoiding the touch with the machine.
Page 167: Recovery Transport
Failure to comply could result in death or serious injury. W0259A As far as possible try to carry out repairs on spot or consult your CASE CONSTRUCTION Dealer. NOTICE: the machine must be towed very slowly, over a short distance and only if it is really unavoidable. Always tow the machine in alignment with the undercarriage.
Page 168 5 - TRANSPORT OPERATIONS...
Page 169: Maintenance
NOTICE: while any company can perform necessary maintenance or repairs on your equipment, CASE CONSTRUC- TION strongly recommends that you use only authorized CASE CONSTRUCTION dealers and products that meet given specifications.
Page 170 6 - MAINTENANCE NOTE: oil and fluid should not be thrown on the ground. They must be stored and removed by a company which is responsible for their recycling or their disposal. Hourmeter Hourmeter is located in the right-hand side of the cab, under the beverage can holder.
Page 171 • Check the audible alarm devices, working lights and windshield wipers. • Check that all circuits (travel, swing and tool) are functioning correctly. NOTICE: if the slightest defect is found, repair it immediately before using the machine or consult your CASE CON- STRUCTION Dealer.
Page 172: General Specification - Diesel Fuel
(if equipped). Fuel conditioner Diesel fuel conditioner is available from your CASE CON- • Separate moisture from the fuel STRUCTION dealer. Instructions for the use of the fuel •...
Page 173: General Specification - Biodiesel Fuels
• B5 : indicates the blend of 5% biodiesel and 95% diesel generally unrefined vegetable oils used as motor fuel fuels. are NOT APPROVED at any blend in any CASE CON- NOTICE: Never use biodiesel blends higher than B5. STRUCTION product.
Page 174 The machine should not be stored for long periods without conditions for biodiesel fuel handling and maintenance changing the diesel fuel in the fuel system. will not be covered for Warranty by CASE CONSTRUC- TION. NOTICE: Biodiesel is highly hygroscopic and tends to col- lect water more than diesel fuel.
Page 175: Fluids And Lubricants
(-4 °F) to 45 °C (113 °F). NOTICE: When operating the machine in ambient temperatures outside the above mentioned range, consult your CASE CONSTRUCTION Dealer for specific machine provision and for specific fluids and lubricants to be used. CASE CON-...
Page 176 6 - MAINTENANCE Engine coolant CASE CONSTRUCTION requires the use of a fully formulated Organic Acid Technology (OAT) based coolant. CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT is the reference genuine product. NOTICE: use of different coolant brands is not recommended.
Page 177 During cold weather, lower than -7 °C (19.4 °F), it is temporarily acceptable to use a mixture of No. 1-D (S15) and No. 2-D (S15). NOTICE: if operating in severe winter climate, consult the fuel supplier or the CASE CONSTRUCTION dealer for specific diesel fuel to be used.
Page 178 NOTE: for example, make sure that the receptacle for collecting oil to be replaced is not leaking. Never spread fluids or lubricants on the ground or into water. Consult the CASE CONSTRUCTION dealer or the Local Environmental Agency in order to obtain information on the correct method of disposing fluids and lubricants used on the machine.
Page 179: Engine Oil Recommended Operating Temperature Range
6 - MAINTENANCE Engine oil recommended operating temperature range 10W-40 CJ-4 UNITEK to CNH MAT3521 API CJ–4 10W-40 -40 °C -30 °C -20 °C -10 °C 0 °C 10 °C 20 °C 30 °C 40 °C 50 °C -40 °F -22 °F -4 °F 14 °F...
Page 180: Releasing Pressure In The Hydraulic System
6 - MAINTENANCE Releasing pressure in the hydraulic system WARNING Pressurized hydraulic fluid can penetrate the skin and cause severe injuries. Hydraulic fluid is under extreme pressure. Rest the bucket or attachment on the ground. Shut the engine off, turn the key on, and move the hydraulic control lever through all movements several times to relieve residual pressure in the system.
Page 181 6 - MAINTENANCE 4. Operate the travel levers from front to rear a dozen times approximately. SMIL16MEX1090BB 5. Open the refueling door located on the top of the rear door to access the hydraulic oil tank breather. 6. Loosen the cap (1) of the hydraulic oil tank and push the top of the air breather (2) to relieve the pressure.
Page 182 6 - MAINTENANCE Auxiliary hydraulic circuits release pressure Breaker, first and second auxiliary hydraulic circuits are high pressure hydraulic systems. Always release the pressure before connecting or disconnecting the hydraulic hoses between the machine and the attachment. 1. Place the machine on flat, level ground, lower the at- tachment to the ground, and stop the engine.
Page 183 (optional), the button to operate the hydraulic breaker is located on the right-hand control lever under the proportional switch. In this case, push and release it three times approximately to release the pressure. NOTE: this procedure does not completely release...
Page 184 6 - MAINTENANCE If the machine is equipped with second auxiliary hydraulic circuit (optional) proceed as follows: 9. Slide the left-hand proportional switch to left-hand and to the right-hand three times approximately to release the pressure. NOTE: this procedure does not completely release the pressure, so when operate the hydraulic system, loosen the connections slowly and do not stand in the direction where the oil drains out.
Page 185: Fuel System Bleeding
6 - MAINTENANCE Fuel system bleeding In the following cases, drainage from the fuel system is required: • The tank has become empty completely. • The fuel filter is replaced. • The components of the fuel system are removed for service or repair.
Page 186 6 - MAINTENANCE Open the air vent cock located on top of the fuel in- jection pump (6). Turn the starter switch to ON position and hold it in the position for 10 – 15 s to operate the fuel injection pump (6).
Page 187: Protecting The Electronic And Electrical Systems During Battery Charging Or Welding
Failure to comply could result in death or serious injury. W0111A Whenever carrying out a welding operation on the undercarriage or upper-structure carriage as authorized by CASE CONSTRUCTION and in accordance with their instructions, disconnect the batteries, disconnect the alternator B+, D+ terminal wires, and the instrument cluster connector and connect the welding apparatus ground cable to the com- ponent on which the welding operation is to be performed.
Page 188: Maintenance Planning
6 - MAINTENANCE Maintenance planning Maintenance chart Check Drain fluid Grease Adjust Replace Cleaning Change fluid Maintenance action Page no. Break-in period 6-22 Engine oil and filter Fuel filter 6-22 Hydraulic oil return filter 6-22 Pilot line filter 6-22 Travel reduction gears 6-22 Fuel filter water separator 6-22...
Page 189 6 - MAINTENANCE Check Drain fluid Grease Adjust Replace Cleaning Change fluid Maintenance action Page no. Hydraulic hoses 6-61 Engine coolant 6-62 Every 5000 hours Hydraulic oil 6-64 Every 6000 hours Diesel Particulate Filter (DPF) - SF filter 6-66 Every 9000 hours Diesel Particulate Filter (DPF) - SF and DOC filters 6-66 When necessary...
Page 190: Break-In Period
6 - MAINTENANCE Break-in period Engine oil and filter Replace the engine oil and the engine oil filter after the first 250 h. To replace the engine oil and the engine oil filter perform the operations described on page 6-47. Fuel filter Replace the fuel filter after the first 250 h.
Page 191: Tightening Torques
6 - MAINTENANCE Tightening torques Check the tightening torques after the first 50 h. To check the tightening torques refer to 6-44. Grease points (Boom and arm) Grease the boom, the arm and the boom swing system every 10 h or every day for initial 100 h. To grease the boom, the arm and the boom swing sys- tem, refer to page 6-37.
Page 192: Every 10 Hours
Engine oil level Check the engine oil level every 10 h or every day Lubricant: CASE AKCELA UNITEK NO. 1™ SBL CJ-4 SAE 10W-40 1. Park the machine on a flat and level place. Stop the engine, and remove the starter key.
Page 193: Engine Coolant Level
C0043A Check the coolant level in the coolant tank every 10 h or every day Fluid: CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT NOTE: make sure that the coolant level is checked while the engine is cold. 1. Park the machine on a flat and level place. Stop the engine, and remove the starter key.
Page 194: Hydraulic Oil Level
W0241A Check the hydraulic oil level every 10 h or every day Fluid: CASE AKCELA HYDRAULIC LL 46 1. Park the machine on a flat and level place, and arrange the attachment as shown in the figure. Stop the engine, and remove the starter key.
Page 195: Fuel Filter Water Separator
6 - MAINTENANCE Fuel filter water separator Drain water and sediment from the fuel filter water separator every 10 h or every day. Clean the filter element of the fuel filter water separator every 50 h or every week. Replace the filter element of the fuel filter separator every 500 h Drain water 1.
Page 196 6 - MAINTENANCE Replace element 1. Rotate clockwise the fuel cock (2) located on the fuel filter water separator (1) to close the fuel flow. 2. Remove the cup (4) from the fuel filter water separator. 3. Carefully hold the cup (4) to prevent fuel spilling. Clean spilled fuel.
Page 197: Fan And Alternator Drive Belt
6 - MAINTENANCE Fan and alternator drive belt Check the belt tension every 10 h or every day. NOTICE: operating the engine with loosened belt may cause over heat of the engine or insufficient charging of the battery due to slipping belt in its housing. Inspection of tension 1.
Page 198 6 - MAINTENANCE Replacement of belt 1. Loosen the adjusting bolt (1) and the mounting bolt (2). 2. Lightly tighten the adjusting bolt (1) until its seating face touches. 3. Remove the belt (4) from the pulleys to pull it out from the radiator fan (5).
Page 199: Every 50 Hours
6 - MAINTENANCE Every 50 hours Grease points (Bucket) Grease the bucket linkage every 50 h. Lubricant: CASE AKCELA MOLY GREASE SMIL16MEX1076FA Bucket cylinder pin (head): one grease fitting Bucket cylinder pin (rod): one grease fitting Bucket link (control rod): one grease fitting...
Page 200: Grease Points (Blade)
6 - MAINTENANCE Grease points (Blade) Grease the blade every 50 h. Lubricant: CASE AKCELA MOLY GREASE SMIL16MEX1076FA Dozer blade connection pin: two grease fittings Dozer blade cylinder pin: two grease fittings NOTICE: if you operate the machine in water or mud, you must lubricate the dozer blade connection pin and the dozer blade cylinder pin every 10 h.
Page 201: Swing Ring Gear
6 - MAINTENANCE Swing ring gear Grease the swing ring gear every 50 h. Lubricant: CASE AKCELA 251H EP MULTI-PURPOSE GREASE 1. Park the machine on a flat and level place. Stop the engine, and remove the starter key. SMIL16MEX1424AA 2.
Page 202: Track Tension
6 - MAINTENANCE Track tension WARNING Tip-over hazard! Only raise the track as little as necessary. Failure to comply could result in death or serious injury. W0276A Check the track tension every 50 h. NOTICE: if the tracks are too tight, they wear quickly. If tracks are not tight enough, they wear quickly and the links can catch on the sprocket wheel or slide off the idler wheel or the sprocket wheel.
Page 203: Fuel Filter Water Separator
6 - MAINTENANCE Adjusting the tension 1. Locate the cover (1) near the idler wheel. 2. Use a socket wrench to loosen the bolt (2). NOTE: it is not necessary to remove bolts (2) completely. 3. Rotate clockwise the left-hand side of the cover (1) in order to get access to the grease fitting.
Page 204: Fuel Tank
6 - MAINTENANCE Fuel tank WARNING Fire hazard! When handling diesel fuel, observe the following precautions: 1. Do not smoke. 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Failure to comply could result in death or serious injury. W0099A Drain water and sediment from the fuel tank every 50 h.
Page 205: Every 250 Hours
Every 250 hours Grease points (Boom and arm) Grease the boom, the arm and the swing system every 250 h. Lubricant: CASE AKCELA MOLY GREASE SMIL16MEX1076FA Boom connection pin: two grease fittings Boom cylinder (head and rod side): two grease fittings...
Page 206: Swing Bearing
6 - MAINTENANCE Swing bearing Grease the swing ring gear every 250 h. Lubricant: CASE AKCELA 251H EP MULTI-PURPOSE GREASE 1. Park the machine on a flat and level place. Stop the engine, and remove the starter key. SMIL16MEX1424AA 2. Using a grease gun, inject grease of the specified type in the grease points shown in figure.
Page 207: Grease Points (Boom Swing Cylinder)
6 - MAINTENANCE Grease points (Boom swing cylinder) Grease the boom swing cylinder every 250 h (After 50 h of operation in run-in period). Lubricant: CASE AKCELA MOLY GREASE Boom swing cylinder: one grease fitting SMIL16MEX1424AA Using a grease gun, inject grease of the specified type in the grease points shown in figure.
Page 208: Battery
6 - MAINTENANCE Battery WARNING Improper operation or service of this machine can result in an accident. Before working on any component(s) of the electrical circuit, put the ignition key in the off (shut down) position. When disconnecting batteries, always disconnect the negative (-) cable first. When recon- necting batteries, always connect the negative (-) cable last.
Page 209 6 - MAINTENANCE Replacement of the battery 1. Set the battery disconnect switch to O position (OFF position) to cut off any power supply in the electrical system of the machine. 2. Open the engine hood. 3. Use a wrench [ 17 mm] to remove the two bolts (3), and then remove the battery panel (4).
Page 210 6 - MAINTENANCE 13. Install the right-hand side panel (2) and then use a wrench [ 13 mm] to tighten the seven bolts. Tightening torque for bolts (1) installation: 19.7 – 29.4 N·m (14.5 – 21.7 lb ft) 14. Insert the protective caps (1). SMIL16MEX3680AB 15.
Page 211 6 - MAINTENANCE Starting the engine with booster cable WARNING Improper operation or service of this machine can result in an accident. An error connecting auxiliary starting cables or short-circuiting battery terminals can cause an acci- dent. Connect auxiliary starting cables as instructed in this manual. Failure to comply could result in death or serious injury.
Page 212: Tightening Torques
6 - MAINTENANCE Tightening torques Check the tightening torques every 250 h. Component Bolt size Torque setting Engine mounting bolt (engine–bracket) M10 x 1.5 58.0 – 78.0 N·m (42.8 – 57.5 lb ft) Engine Engine mounting bolt (bracket-frame) 220.9 – 269.9 N·m (162.9 – 199.1 lb ft) M16 ×...
Page 213: Air Conditioner Filters
6 - MAINTENANCE Air conditioner filters CAUTION Flying debris! Compressed air can propel dirt, rust, etc. into the air. Wear eye and face protection when using com- pressed air. Failure to comply could result in minor or moderate injury. C0049A Clean the air circulation filter every 250 h Clean the recirculation filter when necessary Recirculation filter...
Page 214 6 - MAINTENANCE 6. Install the protection panel (5), the plate (4), the two screws (3) and the wing nuts (2). 7. Adjust the operator’s seat and the console box and in- stall the floor mat. SMIL16MEX1116AA Air circulation filter 1.
Page 215: Every 500 Hours
Replace the engine oil every 500 h Replace the engine oil filter every 500 h Lubricant: CASE AKCELA UNITEK NO. 1™ SBL CJ-4 SAE 10W-40 Quantity: 11.6 L (3.1 US gal) NOTE: replace the oil while the engine is warm but not hot. Doing so helps the oil in flowing.
Page 216: Fuel Filter Water Separator
6 - MAINTENANCE 7. Install the new filter. Turn the filter (2) until the seal touches the filter head. Tighten the filter to 19 – 23 N·m (14 – 17 lb ft) NOTE: do not use a filter wrench for tightening the filter. Overtightening can damage the filter and its seal.
Page 217: Air Cleaner
6 - MAINTENANCE Air cleaner CAUTION Flying debris! Compressed air can propel dirt, rust, etc. into the air. Wear eye and face protection when using com- pressed air. Failure to comply could result in minor or moderate injury. C0049A Clean the air filter every 500 h or when the “air cleaner warning light” appears on the instrument cluster.
Page 218 NOTE: do not use compressed air if there is oil or soot in the element. If the cartridge is greasy: Clean it in water, with suitable detergent. (Consult your CASE CONSTRUCTION dealer). Instructions for using the detergent are printed on the package. NOTE: dry the element out completely before installing it.
Page 219: Fuel Filter
Do not use parts cleaner because it could affect the case cover. Do not touch the inside of the element. Completely wipe off any spilled fuel after changing the filter element.
Page 220: Radiator And Coolers
Blow the air in the opposite direction of the fan air flow. NOTICE: In presence of greasy or oily dust, consult your CASE CONSTRUCTION dealer in order to carry out a spe- cial cleaning operation. NOTICE: use compressed air pressure of maximum 550 kPa (79.8 psi).
Page 221: Radiator Fan
NOTE: never pull or pry on the fan. 2. Check the fan to make sure it is securely mounted. 3. Tighten the cap-screws if necessary. If the fan is dam- aged, consult your CASE CONSTRUCTION dealer to replace the fan. SMIL16MEX0436AA...
Page 222: Travel Reduction Gears
Travel reduction gears Check the travel reduction gears oil level every 500 h. Lubricant: CASE AKCELA GEAR LUBE 135 H EP 80W-90 1. Park the machine on flat, horizontal ground. 2. Move the machine so that the drain plug (1) comes down to the lowest position.
Page 223: Every 1000 Hours
6 - MAINTENANCE Every 1000 hours Hydraulic oil return filter WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A WARNING Pressurized system!
Page 224: Oil Reservoir Breather
6 - MAINTENANCE Oil reservoir breather WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A WARNING Pressurized system!
Page 225: Pilot Line Filter
6 - MAINTENANCE Pilot line filter WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A WARNING Pressurized system!
Page 226: Travel Reduction Gears
Travel reduction gears Replace the travel reduction gears oil every 1000 h (After 250 h of operation in run-in period) Lubricant: CASE AKCELA GEAR LUBE 135 H EP 80W-90 Quantity: 1.2 L (0.3 US gal) (per travel reduction gear) 1. Park the machine on flat, horizontal ground.
Page 227: Every 1500 Hours
6 - MAINTENANCE Every 1500 hours Crankcase breather Check the crankcase breather every 1500 h. 1. Remove the bolts (1) fixing the diaphragm cover (2). 2. Remove the diaphragm cover (2), the spring (3), the diaphragm plate (4), and the diaphragm (5). 3.
Page 228: Every 2000 Hours
6 - MAINTENANCE Every 2000 hours Hydraulic oil suction filter WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A WARNING Pressurized system!
Page 229: Hydraulic Hoses
6 - MAINTENANCE Hydraulic hoses WARNING Escaping fluid! Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or per- forming work on the hydraulic system. Before applying pressure, make sure all connections are tight and all components are in good condition.
Page 230: Engine Coolant
Failure to comply could result in death or serious injury. W1469A Replace the engine coolant every 2000 h Fluid: CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT Quantity (antifreeze/water mixture): 11 L (2.9 US gal) Draining the radiator 1. Open the engine hood to access to the radiator.
Page 231 6 - MAINTENANCE 3. Place a container with a capacity of 20 L (5.3 US gal) under the plug located on the bottom of the water inlet. 4. Drain the engine coolant by opening the drain valve on the radiator and the plug on the bottom of the water inlet.
Page 232: Every 5000 Hours
Failure to comply could result in death or serious injury. W0178A Replace the hydraulic oil every 5000 h Fluid: CASE AKCELA HYDRAULIC LL 46 Quantity: 60 L (15.9 US gal) NOTICE: when using the hydraulic breaker, reduce the interval of the hydraulic oil replacement. Replace the hydraulic oil every 600 h.
Page 233 6 - MAINTENANCE 3. Remove the bolts (1) to remove the cover (2). 4. Place a container with a capacity of minimum 70 L (18.5 US gal) under the drain plug. Loosen the drain plug (3) at the bottom of the hydraulic oil tank. 5.
Page 234: Every 6000 Hours
Clean the SF filter of the Diesel Particulate Filter (DPF) every 6000 h NOTICE: you cannot use conventional tools to clean the SF filter (A) of the DPF. Contact your CASE CONSTRUCTION dealer. An au- thorized dealer must clean the SF filter (A) of the DPF with an approved cleaning machine.
Page 235: When Necessary
6 - MAINTENANCE When necessary Bulb replacement Lighting in the operator compartment 1. Use a flat screwdriver to remove the protective glass of the ceiling light in order to access the bulb (1). SMIL16MEX1117AA 2. Remove the bulb and install a new one of the same wattage in the ceiling light.
Page 236 6 - MAINTENANCE Working lights 1. Remove the two retaining screws. SMIL16MEX0939AA 2. Extract the working light (1) and disconnect the bulb plug (2). SMIL16MEX0935AA 3. Pull the clip outwards (1) and remove the bulb (2). SMIL16MEX0937AA 4. Install a new bulb with the same wattage in the working light.
Page 237: Diesel Particulate Filter (Dpf) Regeneration
6 - MAINTENANCE Diesel Particulate Filter (DPF) regeneration Manual regeneration of the Diesel Particulate Filter (DPF) 1. Perform the manual regeneration of the Diesel Particu- late Filter (DPF) only if the machine is in an area away from any combustible materials. 2.
Page 238: Air-Conditioning System Filters
6-45. Control levers Grease the hydraulic control levers when necessary Fluid: CASE AKCELA MOLY GREASE 1. Remove the bellow (A) from the control lever. 2. Use a grease gun and grease the joint part (X) and the sliding parts (Y).
Page 239: Fuse And Relay Locations
6 - MAINTENANCE Fuse and relay locations Fuses The fuse box is located in the rear side panel of the cab, behind the operator’s seat, near the battery disconnect switch. The fuse box cover indicates the function and amper- age of each fuse. NOTICE: before changing fuses or relays, turn the starter key to the OFF position.
Page 240 6 - MAINTENANCE SMIL16MEX1401FA (1) Work light 10 A (13) Air-conditioning / Heater / Room light 30 A (2) Fuel pump / Horn 20 A (14) MCU 10 A (3) Cigar light / Wiper motor 10 A (15) ECM 10 A (4) Air-conditioning / Heater 5 A (16) Cluster / Switch panel 20 A (5) Solenoid 10 A...
Page 241: Storage
Lower the dozer blade to the ground. 4. Grease the machine thoroughly. The exposed surfaces of the cylinder rods should be greased or covered with a protective film. Consult your CASE CONSTRUCTION Dealer. NOTE: when the machine resumes service, the film will disappear automatically.
Page 242: Periodic Checks
6 - MAINTENANCE Periodic checks WARNING Inhalation hazard! Risk to operators and bystanders. Avoid running the engine in confined areas. Make sure there is adequate ventilation at all times. Failure to comply could result in death or serious injury. W0156A Every month, check: 1.
Page 243: Starting Up The Machine After Storage
6 - MAINTENANCE Starting up the machine after storage WARNING Unexpected machine movement! Before starting the engine, make sure all controls are in the neutral position. Failure to comply could result in death or serious injury. W0311A WARNING Inhalation hazard! Risk to operators and bystanders. Avoid running the engine in confined areas.
Page 244 6 - MAINTENANCE 6-76...
Page 245: Troubleshooting
Engine - Troubleshooting NOTE: This chapter describes the easy diagnostic methods for engine-related problems and the remedies for them. If you cannot find the cause of a problem or solve a problem, consult the CASE CONSTRUCTION dealer. Problem Possible Cause...
Page 246: Electrical Systems - Troubleshooting
Electrical systems - Troubleshooting NOTE: this chapter describes the easy diagnostic methods for electrical system-related problems and the remedies for them. If you cannot find the cause of a problem or solve a problem, consult the CASE CONSTRUCTION dealer. Problem...
Page 247: Machine Control Unit (Mcu) - Troubleshooting
Other systems - Troubleshooting NOTE: this chapter describes the easy diagnostic methods for generic problems and the remedies for them. If you cannot find the cause of a problem or solve a problem, consult the CASE CONSTRUCTION dealer. Problem Possible Cause Correction Track slip out of place.
Page 248 7 - TROUBLESHOOTING...
Page 249: Specifications
8 - SPECIFICATIONS SPECIFICATIONS###_9_### Machine specifications Engine Model Yanmar 4TNV98C Type 4-cycle diesel engine, low emission Cooling method Water cooling Number of cylinders and arrangement 4 cylinders, in-line Firing order 1 - 3 - 4 - 2 Combustion chamber type Direct injection type Cylinder bore x stroke 98 mm (3.86 in) x 110 mm (4.33 in)
Page 250 8 - SPECIFICATIONS Swing motor Fixed displacement axial piston motor Type Type 1 Type 2 Capacity 28 cm³/rev (1.7 in³/rev) 31.5 cm³/rev (1.9 in³/rev) Gear ratio 23.2 19.46 Relief pressure 21581 kPa (3130 psi) 21581 kPa (3130 psi) Braking torque 115.2 N·m (85.0 lb ft) 142.4 N·m (105.0 lb ft) Brake release pressure...
Page 251 8 - SPECIFICATIONS Number of rollers and shoe on each side Carrier rollers: 1 Track rollers: 5 Track shoes (steel): 40...
Page 252: Dimensions
8 - SPECIFICATIONS Dimensions SMIL16MEX1411FB (A) Overall length 5600 mm (220.5 in) (B) Overall width, with 380 mm (15.0 in) shoe 1980 mm (78.0 in) (C) Overall height 2550 mm (100.4 in) (D) Superstructure width 1950 mm (76.8 in) (E) Overall height of cab 2550 mm (100.4 in) (F) Ground clearance of counterweight 660 mm (26.0 in)
Page 253 8 - SPECIFICATIONS Working range SMIL16MEX1412FB (A) Maximum digging reach 6150 mm (242.1 in) (A’) Maximum digging reach on ground 6010 mm (236.6 in) (B) Maximum digging depth 3570 mm (140.6 in) (B’) Maximum digging depth ( 8ft level) 3160 mm (124.4 in) (C) Maximum vertical wall digging depth 3040 mm (119.7 in) (D) Maximum digging height...
Page 254: Weights
8 - SPECIFICATIONS Weights Components Operating weight – Cab version (standard boom, arm, bucket, lubricant, 5975 kg (13172.6 lb) coolant, full fuel, full hydraulic, without quick coupler, steel track, operator) (*) Upperstructure assembly 2895 kg (6382 lb) Main frame weld assembly 570 kg (1257 lb) Engine assembly 280 kg (617 lb)
Page 255: Accessories
CASE CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized CASE CONSTRUCTION dealer, before purchasing an attachment. The data shown below are referred to working operation with the dozer blade up and the 470 kg (1036 lb) counter- weight.
Page 256 9 - ACCESSORIES Ditch cleaning direct fit bucket The data shown below are referred to working operation with the dozer blade up and the 470 kg (1036 lb) counter- weight. For cab configuration: • 1.48 m (58.27 in) arm, minimum lift value: 530 kg (1168 lb). •...
Page 257: Klac Type Buckets
CASE CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized CASE CONSTRUCTION dealer, before purchasing an attachment. The data shown below are referred to working operation with the dozer blade up and the 470 kg (1036 lb) counter- weight.
Page 258 9 - ACCESSORIES Ditch cleaning Klac type buckets The data shown below are referred to working operation with the dozer blade up and the 470 kg (1036 lb) counter- weight. For cab configuration: • 1.48 m (58.27 in) arm, minimum lift value: 530 kg (1168 lb). •...
Page 259: Standard Buckets With Mechanical Coupler
CASE CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized CASE CONSTRUCTION dealer, before purchasing an attachment. The data shown below are referred to working operation with the dozer blade up and the 470 kg (1036 lb) counter- weight.
Page 260 9 - ACCESSORIES Standard ditch cleaning buckets with mechanical coupler The data shown below are referred to working operation with the dozer blade up and the 470 kg (1036 lb) counter- weight. For cab configuration: • 1.48 m (58.27 in) arm, minimum lift value: 530 kg (1168 lb). •...
Page 261: Standard Buckets With Hydraulic Pin Grabber Coupler
CASE CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized CASE CONSTRUCTION dealer, before purchasing an attachment. The data shown below are referred to working operation with the dozer blade up and the 470 kg (1036 lb) counter- weight.
Page 262 9 - ACCESSORIES Standard ditch cleaning buckets with hydraulic coupler The data shown below are referred to working operation with the dozer blade up and the 470 kg (1036 lb) counter- weight. For cab configuration: • 1.48 m (58.27 in) arm, minimum lift value: 530 kg (1168 lb). •...
Page 263: Auxiliary Hydraulic Circuits
9 - ACCESSORIES Auxiliary hydraulic circuits Breaker auxiliary hydraulic circuits (1-way) The machine can be provided with a breaker auxiliary hydraulic circuit. This type of circuit is set as a single acting circuit (1-way). The single acting hydraulic circuit is dedicated only for the attachment such as hydraulic breaker. Hydraulic connections The two stop valves are located on each side of the arm to allow proper and safe connection of the attachment hydraulic lines to the breaker auxiliary hydraulic circuit.
Page 264 9 - ACCESSORIES Operating controls To activate the breaker hydraulic circuit press the breaker push-button (1) located on the push-button panel (2) on the right-hand side controls console. SMIL16MEX0506AA The breaker push-button is located on the right-hand control lever: • Press the breaker push-button to operate the single act- ing hydraulic attachment.
Page 265 9 - ACCESSORIES NOTE: If the machine is also equipped with first auxiliary hydraulic circuit (optional), the button to operate the hy- draulic breaker is located on the right-hand control lever under the proportional switch. To operate the hydraulic breaker push the right button to operate the single acting hydraulic attachment.
Page 266 9 - ACCESSORIES First auxiliary hydraulic circuits (2-way - High flow) The machine can be provided with a first auxiliary hydraulic circuit. This type of circuit is set as a double-acting hydraulic circuit (2-way). The double acting hydraulic circuit is intended for the attachment such as auger, clamshell or nibbler.
Page 267 9 - ACCESSORIES Operating controls If the proportional switch on the right-hand control lever is equipped you can operate the proportional switch as follows: • Left-hand switching: Release • Right-hand switching: Clamp SMIL16MEX1265BA 9-13...
Page 268 9 - ACCESSORIES To activate and setting the first auxiliary hydraulic circuit, follow the procedure from the main menu screen to the “Option attach” in the sub menu “Management” as re- ported in 3-27. Three kinds of attachment options can be selected by this menu: A.
Page 269 9 - ACCESSORIES Proportional switch setting: • Set left-hand or right-hand proportional switch respec- tively for Close or Open. NOTE: the default control for proportional switch is to left- hand release and to right-hand clamp. SMIL17MEX2979AA Flux setting: • Enable flux setting from level 1 to level 5. SMIL17MEX2980AA Save setting value: •...
Page 270 9 - ACCESSORIES Second auxiliary hydraulic circuits (4-way - Rotating - Low flow) The machine can be provided with an additional second auxiliary hydraulic circuit. This type of circuit can operate the attachments featuring secondary hydraulic actuation for positioning, such as rotating grabs or tilt able buckets. Hydraulic connections The two feed lines are located both on the left-hand side of the arm beside the first auxiliary hydraulic circuit to allow proper and safe connection of the attachment hydraulic lines to the second auxiliary hydraulic circuit.
Page 271 9 - ACCESSORIES Operating controls The proportional switch on the left-hand control lever is the conventional control for the second auxiliary hydraulic circuit. If the proportional switch on the left-hand control lever is equipped you can operate the proportional switch as follows: •...
Page 272 9 - ACCESSORIES To activate and setting the second auxiliary hydraulic cir- cuit, follow the procedure from the main menu screen to the “Option attach” in the sub menu “Management” as re- ported in 3-27. Three kinds of attachment options can be selected by this menu: A.
Page 273 9 - ACCESSORIES Proportional switch setting: • Set left-hand or right-hand proportional switch respec- tively for Close or Open. NOTE: the default control for grapple/auger proportional switch is to left-hand release and to right-hand clamp. NOTE: the default control for rotary proportional switch is to left-hand counterclockwise rotation and to right-hand clockwise rotation.
Page 274 9 - ACCESSORIES Operating guidelines for usage of hydraulic attachments Always select an hydraulic attachment which is suitable for installation on the machine, in order to avoid severe dam- ages to the machine frames and to the machine systems. Make sure to select an hydraulic attachment which does not compromise the overall machine stability.
Page 275 9 - ACCESSORIES Operation with the hydraulic breaker The hydraulic breaker is a single-acting hydraulic attachment, and shall be connected to the breaker hydraulic circuit (1-way). Therefore, to operate with a hydraulic breaker the machine shall be equipped with its dedicated breaker hydraulic circuit (1-way).
Page 276 9 - ACCESSORIES Press and hold the breaker push–button in order to op- erate the hydraulic breaker with the continuous selected flow providing a constant blowing frequency. Release the push-button to stop the breaker operation. SMIL18MEX0408BA NOTE: If the machine is also equipped with first auxiliary hydraulic circuit (optional), the button to operate the hy- draulic breaker is located on the right-hand control lever under the proportional switch.
Page 277 9 - ACCESSORIES Precautions while operating the hydraulic breaker Avoid hitting objects with breaker. The breaker is heav- ier than the bucket and lowers faster. This may cause damage to the breaker, attachment, and upper structure. Always lower the breaker slowly until the chisel point touches the object to be broken before starting breaker operation.
Page 278 9 - ACCESSORIES Do not operate the breaker to the side of the machine. The machine may become unstable and undercarriage components life may be reduced. SMIL16MEX1406AA Operate the excavator carefully to avoid hitting the boom with the hydraulic breaker. SMIL16MEX1407AA Do not operate the breaker while striking.
Page 279 NOTICE: all attachment shown on this manual are exclusive to the North American Market. To all other markets contact your authorized CASE CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized CASE CONSTRUCTION dealer, before purchasing an attachment. Hydraulic breaker...
Page 280 9 - ACCESSORIES Pin, bushing and insert kit Unit weight 9.1 kg (20 lb) NOTE: for direct fit application only. SMIL18MEX0083AA 9-26...
Page 281 9 - ACCESSORIES Operation with the hydraulic auger The hydraulic auger is a double-acting hydraulic attachment, and shall be connected to the first auxiliary (2-way) hydraulic circuit. Therefore, to operate with a hydraulic auger the machine shall be equipped with the first auxiliary (2-way) hydraulic circuit.
Page 282 9 - ACCESSORIES If the proportional switch on the right-hand control lever is equipped, slide the proportional switch to operate the hy- draulic auger. The rotation clockwise and counterclock- wise of the auger depends by the operator procedure of the proportional switch setting. The proportional switch al- lows a variable flow rate/pressure which providing a vari- able blowing frequency.
Page 283 9 - ACCESSORIES Precautions while operating the hydraulic auger Avoid hitting objects with bit. The auger is heavier than the bucket and lowers faster. This may cause damages to the auger, attachment, and upper structure. Always lower the auger slowly until the bit point touches the ground to be drilled before starting auger operation.
Page 284 9 - ACCESSORIES Do not operate the auger to the side of the machine. The machine may become unstable and undercarriage com- ponents life may be reduced. SMIL16MEX1406AA Operate the excavator carefully to avoid hitting the boom with the bit. SMIL18MEX0595AA Do not operate the auger while striking.
Page 285 NOTICE: all attachment shown on this manual are exclusive to the North American Market. To all other markets contact your authorized CASE CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized CASE CONSTRUCTION dealer, before purchasing an attachment. Drive unit (1)
Page 286 9 - ACCESSORIES Pin, bushing and insert kit (4) Unit weight 9.1 kg (20 lb) NOTE: for direct fit application only. SMIL18MEX0083AA Bit (5) Unit weight Maximum Maximum length diameter 123.4 kg (272 lb) 600 mm (24 in) 1.219 m (4 ft) SMIL17MEX2794AA Auger bit extension (6) Unit weight...
Page 287 9 - ACCESSORIES Adapter plate (7B) Model Unit weight Mounting adapter 68.5 kg (151 lb) NOTE: for pin grabber mechanical and hydraulic coupler applications only. SMIL18MEX0084AA 9-33...
Page 288 9 - ACCESSORIES The auger pendulum mount assembly consist of the following items: • Drive unit (1). • Pendulum mount (2). • Bit (5). • Auger bit extension (6) (not shown in figure)must be installed between the drive unit (1) and the bit (5). SMIL17MEX3033BA The auger cradle mount bracket assembly consist of the following items:...
Page 289: Hydraulic Oil - Breaker/Auger
9 - ACCESSORIES Hydraulic oil - breaker/auger When using the hydraulic breaker, hydraulic fluid deteriorates more quickly than during ordinary digging. Check the hydraulic fluid level more frequently. In addition, when changing the filters, also check the condition of the hydraulic fluid.
Page 290: Quick Coupling System - Klac Type
9 - ACCESSORIES Quick coupling system - Klac type WARNING Crushing hazard! Never put your hands inside the quick coupler mechanism. Turn off the engine and wait for all move- ment to stop. Failure to comply could result in death or serious injury. W1542A WARNING Hazard to bystanders!
Page 291 9 - ACCESSORIES Attachment engagement WARNING Misuse hazard! Follow the operating instructions in this chap- ter. Any other practice that has not received the prior approval of the manufacturer is con- sidered to be strictly forbidden. Failure to comply could result in death or se- rious injury.
Page 292 9 - ACCESSORIES 3. Pull the wrench handle to extract the locking plate, until it latches in place. 4. Remove the release tool, and store it in a compartment of the machine. 5. Align the arm (3) so that is parallel to the bucket (4), then engage the pins (5) that secure the quick coupler to the bucket hooks.
Page 293 9 - ACCESSORIES 7. Check the coupling between the bucket and the quick coupler. ○ (A) there must be no play between the alignment profiles. Lock all machine controls, get off the ma- chine, go near to the quick coupling system and check the coupling status.
Page 294 9 - ACCESSORIES Attachment disengagement - Mechanical version WARNING Misuse hazard! Follow the operating instructions in this chap- ter. Any other practice that has not received the prior approval of the manufacturer is con- sidered to be strictly forbidden. Failure to comply could result in death or se- rious injury.
Page 295 9 - ACCESSORIES Securing the quick coupling system NOTICE: The quick coupling system must be secured unless using another attachment. Be sure to retract the mobile plate of the quick coupling system. WARNING Cutting hazard! This operation could be dangerous. Do not put your hands near the mobile plate.
Page 296 Advised models NOTICE: all attachment shown on this manual are exclusive to the North American Market. To all other markets contact your authorized CASE CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized CASE CONSTRUCTION dealer, before purchasing an attachment.
Page 297: Quick Coupling System - Mechanical Spring Loaded Type
9 - ACCESSORIES Quick coupling system - Mechanical spring loaded type WARNING Crushing hazard! Never put your hands inside the quick coupler mechanism. Turn off the engine and wait for all move- ment to stop. Failure to comply could result in death or serious injury. W1542A WARNING Hazard to bystanders!
Page 298 9 - ACCESSORIES 3. Extend the bucket cylinder (curl in) until the rear pin of the attachment is firmly seated in the coupler. 4. Stop the engine and get out of the machine. SMIL17MEX2814AA 5. Insert the release bar (3) and rotate the locking hooks upwards slightly.
Page 299 9 - ACCESSORIES Attachment disengagement WARNING Misuse hazard! Follow the operating instructions in this chap- ter. Any other practice that has not received the prior approval of the manufacturer is con- sidered to be strictly forbidden. Failure to comply could result in death or se- rious injury.
Page 300 9 - ACCESSORIES 5. Install the locking pin (2) and the retainer pin (4). 6. Remove the release bar (3). 7. Get into the machine, fasten the seat belt and start the engine. SMIL17MEX2819AA 8. Retract the bucket cylinder. 9. Move the arm away from the attachment pin until the coupler hooks are clear of the attachment.
Page 301: Quick Coupling System - Hydraulic Pin-Grabber Type
9 - ACCESSORIES Quick coupling system - Hydraulic pin-grabber type WARNING Crushing hazard! Never put your hands inside the quick coupler mechanism. Turn off the engine and wait for all move- ment to stop. Failure to comply could result in death or serious injury. W1542A WARNING Hazard to bystanders!
Page 302 9 - ACCESSORIES Attachment engagement WARNING Misuse hazard! Follow the operating instructions in this chap- ter. Any other practice that has not received the prior approval of the manufacturer is con- sidered to be strictly forbidden. Failure to comply could result in death or se- rious injury.
Page 303 9 - ACCESSORIES 3. Place coupler in the fully curled position. Hold the bucket curl lever for 3 – 5 s to allow the hook to fully retract. 4. Verify that the jaw is completely retracted, place the coupler above the attachment. SMIL17MEX2822AA 5.
Page 304 9 - ACCESSORIES 8. From the operator’s seat perform a visual inspection and check in order to verify the correct rear jaw en- gagement. If the front lock is not visible proceed as follows: • Fully extend the bucket cylinder. •...
Page 305 9 - ACCESSORIES NOTE: If is not possible to perform the visual inspection and check from the cab, the operator must get out of the cab and stand in a safe place to visually inspect before operating the machine. SMIL18MEX0597AA To ensure that the bucket pins are securely held by the coupler, apply pressure to the bucket by rotating it against the ground and away from the machine be-...
Page 306 9 - ACCESSORIES Attachment disengagement WARNING Misuse hazard! Follow the operating instructions in this chap- ter. Any other practice that has not received the prior approval of the manufacturer is con- sidered to be strictly forbidden. Failure to comply could result in death or se- rious injury.
Page 307 9 - ACCESSORIES 2. Lift the red cover (A) to activate the hydraulic quick coupling switch (B) to disengage coupler system for 2 s, then lower the red cover (A) to release the quick coupling switch (B). NOTE: to disengage the attachment is necessary keep pressed the hydraulic quick coupling activation switch (B).
Page 308: Loads Handling
9 - ACCESSORIES Loads handling WARNING Crushing hazard! During load handling operations, it is very important to adhere strictly to the instructions given in this manual and local legislation. Failure to comply could result in death or serious injury. W0257A WARNING Improper operation or service of this machine can result in an accident.
Page 309 9 - ACCESSORIES To handle suspended loads proceed as described below: • Evaluate (if not known) the mass of the object to be han- dled and compare it with the data listed in the liftable loads chart (1) located in the cab. Do not lift loads ex- ceeding the maximum values prescribed by the table.
Page 310 ( 75% of the tipping load) or the rated hydraulic lift capacity ( 87% of the hydraulic lift capacity). SMIL16MEX3241FA Model name Maximum reach Boom length Counterweight mass (in case of an additional coun- terweight, two weight icons are shown). Arm length Track shoe width Load radius 10.
Page 311: Thumb Bracket
In the event abnormal conditions are found, contact the CASE CONSTRUC- TION. dealer. NOTICE: the pressure setting of the safety valves must be checked every 6 months. Consult the CASE CON- STRUCTION dealer. SMIL16MEX1125AA Thumb bracket The arm can be equipped with the bracket in order to in- stall a hydraulic thumb.
Page 312: Fuel Tank Filler Pump
If the machine is refuelled often or regularly with fuel from cans or barrels, there is an increased risk of foreign matter and water getting into the fuel system. In this case: • always refuel through a fine mesh filter; • use only intake hoses with a fine mesh filter;...
Page 313: Rotating Beacon
Rotating beacon When you operate a machine on a road or beside a road, a rotating beacon is required to avoid any traffic accident. Please contact your CASE CONSTRUCTION dealer to install it. SMIL16MEX0021AA During the machine transfer, change the position of the light to the horizontal position.
Page 314: Fire Extinguisher
9 - ACCESSORIES Fire extinguisher Only in case of emergency, use the fire extinguisher (1) and first aid kit ready for emergencies such as fires or accidents. Please contact your CASE CONSTRUCTION dealer to obtain the fire extinguisher. SMIL16MEX1086BB 9-60...
Page 315: Protection Guards
9 - ACCESSORIES Protection guards In case of danger of falling objects on the machine, install the protective front guard (1) and the top guard (2) in order to protect the operator. Be sure to close the front window before starting work.
Page 316 9 - ACCESSORIES 9-62...
Page 317 Index ###_Index_### Air cleaner ..........6-49 Air conditioner filters .
Page 318 General specification - Biodiesel fuels ....... . General specification - Diesel fuel .
Page 319 Quick coupling system - Klac type ....... . . 9-36 Quick coupling system - Mechanical spring loaded type .
Page 320 For exact information about any particular product, please consult your Case dealer. © 2018 CNH Industrial Italia S.p.A. All Rights Reserved. Case is a trademark registered in the United States and many other countries, owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

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