Terex TL160 Operating Manual page 74

7 Care and Maintenance
7.7.4 Inspection plan
Work to be carried out by trained dealer service
personnel.
O = Checking, maintenance
X = Replace
Perform work with machine at operating temperature
1 Check whether machine-specific Operating Manual is in the machine.
2 Change engine oil.
3 Change engine oil filter.
4 Drain water from fuel tank.
5 Change fuel filter.
6 Check air intake.
7 Replace air filter main cartridge.
8 Replace air filter safety cartridge.
9 Check level of antifreeze in coolant.
10 Change coolant.
11 Check V-belt tension.
12 Check engine mounting and pump attachments.
13 Check engine speed adjustment, upper and lower idling speeds.
14 Check valve lash on engine and adjust if necessary.
15 Check injection valves.
16 Check crankcase breather in valve cover.
17 Check acid level and battery connections.
18 Check condition of tires, tire pressure and tightness of wheel nuts.
19 Check fastening of axles and propeller shaft.
20 Check bearing bushings and bolts of work equipment and replace if
necessary.
21 Check bushings and bolts of the articulation and the articulated
steering and replace if necessary.
22 Check that door catches function perfectly, and replace if necessary.
23 Clean or replace the dust filter for cabin ventilation.
24 Check electrical indicating and warning elements and lighting
equipment.
25 Check smooth running of operator controls and adjust if necessary.
26 Check for leaks in all pipes, hoses, control valves, hydraulic pumps,
cylinders, etc.
Attention
The screw-in couplings must be locked when tightening
hose and line connections to prevent rotation.
27 Check or change hydraulic oil.
28 Replace insert of hydraulic oil return suction filter.
29 Replace breather.
30 Check function of brakes and brake disc play.
31 Bleed brake
Tab. 29 Inspection plan
1
At least every two years.
2
Extension of oil change intervals according to oil sample analysis and laboratory report
3
Within warranty.
74/112
after
100
O
O
O
according to service
O
O
O
O
O
O
O
O
O
O
O
O
O
O
X
O
O
Operating Manual 12.9.08 Version 1.0
operating hours min.
2 x
ev- ev- ev- an-
ery ery ery nual-
ly
500 1000 2000
O
X
X
O O
X
O
indicator
1
as required
1
as required
O
O
O
O
O
O
O
O
O
O
O
O
X
O
O
O
2
O X
X X
X
O X
O
7.2, 64.
min.
1 x
an- Chapter
nual-
ly
X 7.8.2.2, 77
X 7.8.3, 78
7.8.5.5, 83
X 7.8.5.4, 82
7.8.6, 83
X 7.8.6.5, 85
7.8.6.4, 84
O 7.8.4.2, 78
7.8.4.3, 79
7.8.7.2, 87
O 7.8.8, 89
7.8.8, 89
7.8.17.1,
100
7.8.15, 99
X 7.8.19, 102
X 7.8.10, 92
7.8.10, 92
X 7.8.13, 95
X 7.8.9.2, 90
7.8.9.2, 90
TL160