Toro 03200 Reelmaster 3100-D Operator's Manual
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Toro 03200 Reelmaster 3100-D Operator's Manual

Toro 03200 Reelmaster 3100-D Operator's Manual

Traction unit
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Form No. 3350–555
Reelmaster 3100–D
Traction Unit
Model No. 03200—240000001 and Up
Model No. 03201—240000001 and Up
Model No. 03220
Model No. 03221
Operator's Manual
English (EN, GB)

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Summary of Contents for Toro 03200 Reelmaster 3100-D

  • Page 1 Form No. 3350–555 Reelmaster 3100–D Traction Unit Model No. 03200—240000001 and Up Model No. 03201—240000001 and Up Model No. 03220 Model No. 03221 Operator’s Manual English (EN, GB)

  • Page 2: Table Of Contents

    Adjust Lift Arms ......The Toro General Commercial Products Warranty . . . Before Operating .

  • Page 3: Introduction

    Whenever you need service, genuine Toro parts, or Training additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and Read the operator’s manual and other training material serial numbers of your product ready.The two numbers are carefully.
  • Page 4 Thoroughly inspect the area where the equipment is to Watch out for traffic when crossing or near roadways. be used and remove all objects which may be thrown by Stop the blades rotating before crossing surfaces other the machine. than grass. Warning—Fuel is highly flammable.

  • Page 5: Toro Riding Mower Safety

    Toro Riding Mower Safety or other objects that may obscure vision. The following list contains safety information specific to Toro products or other safety information that you must Maintenance and Storage know that is not included in the CEN, ISO, or ANSI standard.

  • Page 6: Maintenance And Storage

    Keep everyone away. Using the machine demands attention. To prevent loss of control: To ensure safety and accuracy, have an Authorized Toro Distributor check the maximum engine speed with a – Do not drive close to sand traps, ditches, creeks, or tachometer.

  • Page 7: Sound Pressure Level

    Sound Pressure Level Vibration Level This unit has an equivalent continuous A–weighted sound This unit does not exceed a vibration level of 2.5 m/s at pressure level at the operator ear of 83 dBA, based on the hands based on measurements of identical machines per measurements of identical machines per Directive ISO 5349 procedures.
  • Page 8 104-5193 for Model 03201 1. Engage the reels. 4. Raise the reels. 6. Engine—stop 9. Fast 2. Disengage the reels. 5. Move rear ward to lock the 7. Engine—run 10. Continuous variable setting lift lever. 3. Lower the reels. 8. Engine=start 11.
  • Page 9 104-5199 99-3496...
  • Page 10 100-4837 104-5181 for CE 1. Warning—read the Operator’s Manual. 107-7801 for CE 2. Tipping hazard—do not drive on slopes greater than 15 degrees and always wear the seat belt with ROPS. 1. Tipping hazard—do not drive on slopes greater than 15 3.

  • Page 11: Specifications

    Specifications Note: Specifications and design subject to change without notice. General Specifications Kubota three cylinder, 4 cycle liquid cooled diesel engine. 21.5 hp @ 2500 rpm Engine Governed to 2650 rpm. 68.5 cu. in. (1124 cc) displacement. Heavy duty, 2-stage, remote mounted air cleaner.

  • Page 12: Setup

    Read before operating the machine. Engine operator’s manual Read before operating the machine. Parts catalog Operator video View before operating the machine Pre–delivery check list Registration cards Fill out and return to Toro. Note: Specifications and design subject to change without notice.

  • Page 13: Install Wheels

    Install Wheels 3. If Battery is not filled with electrolyte or activated, bulk electrolyte with 1.260 specific gravity must be purchased from a local battery supply outlet and added 1. Mount a wheel assembly onto each wheel hub (valve to battery. stem outward).

  • Page 14: Install Seat

    Figure 5 9. Coat both battery connections with Grafo 112X (skin 1. Standard seat 3. Seat belt over) grease, Toro Part No. 505–47, petroleum jelly or 2. Seat adjusters light grease to prevent corrosion and slide rubber boot over positive terminal.

  • Page 15: Check Angle Indicator

    Figure 6 1. Seat switch wire 2. Cable tie Figure 8 1. Angle indicator 7. On standard seat only, slide seat all the way forward, pull wire to the right so unused connector is positioned as shown in figure 7 and secure seat switch wire to rear 3.

  • Page 16: Install Exhaust Guard (European Compliance)

    Install Exhaust Guard (European Compliance) 1. Position exhaust guard around muffler while aligning mounting holes with holes in frame. 2. Secure exhaust guard to frame with (4) self tapping screws. Figure 11 1. ROPS 4. Fuel line vent tube hose 2.

  • Page 17: Mount Carrier Frames To Cutting Units

    Figure 13 1. Lift arm 2. Pivot rod Figure 15 1. Lift cylinder 3. Clearance here 3. Secure pivot rods to lift arms with a 5/16 – 18 x 7/8” lg. 2. Hoses capscrew. 4. Insert R.H. & L.H. lift arms onto lift arm pivot shafts. 7.

  • Page 18: Mount Cutting Units

    3. Position rear carrier frame (Fig. 17) onto rear cutting Note: On rear cutting unit, thrust washer to be positioned unit, aligning mounting holes with mounting links as between rear of carrier frame and lynch pin. shown in figure 18. Figure 19 1.

  • Page 19: Mount Cutting Unit Drive Motors

    Figure 21 1. Tipper chain Figure 23 1. Spider coupling 3. O–ring Mount Cutting Unit Drive 2. Reel motor Motors 1. Position cutting units in front of lift arm pivot rods. Adjust Lift Arms 2. Remove weights and gasket (Fig. 22) from inside end of 1.
  • Page 20 Figure 27 Figure 25 1. Wear bar 2. Bumper strap 1. Front cylinder 2. Jam nut Figure 28 1. Rear cylinder 2. Adjusting nut Figure 26 1. Stop bolt 3. Clearance Important Lack of clearance at front stops or rear 2.

  • Page 21: Before Operating

    Before Operating Important Check level of oil every 5 operating hours or daily. Change oil after every 50 hours of operation. Note: Determine the left and right sides of the machine Fill Fuel Tank from the normal operating position. The engine runs on No. 2 diesel fuel. Check Crankcase Oil Fuel tank capacity is approximately 7.5 gallons.

  • Page 22: Check Cooling System

    Hydraulic fluids produced by other manufacturers may be used if they can cross reference to find an equivalent to the products listed. Toro will not assume responsibility for If engine has been running, pressurized hot damage caused by improper substitutions, so use only...

  • Page 23: Check Tire Pressure

    Group 1 and 2. Note: When changing from standard fluid to the biodegradable type, be certain to follow approved flushing procedures as published by Mobil. Contact your local Toro Distributor for details. Important Use only types of hydraulic fluids...

  • Page 24: Check Reel To Bedknife Contact

    Check Reel To Bedknife Mow/Transport Slide Contact Using your heel, move slide to the left to transport and to the right to mow. The cutting units will only operate in Each day before operating, check reel to bedknife contact, the mow position. regardless if quality of cut had previously been acceptable.

  • Page 25: Hour Meter

    Cutting Unit Shift Lever Hour Meter To lower cutting units to the ground, move lift lever Indicates the total hours of machine operation. The Hour forward. Cutting units will not drop unless engine is Meter starts to function whenever the key switch is ON. running and will not operate in raised position.

  • Page 26: Operation

    Operation Note: Determine the left and right sides of the machine from the normal operating position. Starting/Stopping Engine Important The fuel system may have to be bled if any of the following situations have occurred: Initial start up of a new engine. Figure 38 Engine has ceased running due to lack of fuel.

  • Page 27: Bleeding Fuel System

    In case of emergency, the Reelmaster can be towed for a fuel pump will begin operation, thereby forcing air out short distance. However, Toro does not recommend this as around air bleed screw. Leave key in ON position until a standard procedure.

  • Page 28: Operating Characteristics

    At side hill angles of 20 degrees or less the risk of a rollover is low. As the slope angle increases to a Toro recommended maximum limit of 25 degrees the risk of a rollover increases to a moderate level.

  • Page 29: Mowing Techniques

    Practice going both forward and in reverse, starting and When transporting the machine from one work area to stopping the machine. To stop, take your foot off the another, raise cutting units to the fully up position, move traction pedal and let it return to neutral or press down on Mow/Transport slide to the left to transport and place the reverse pedal to stop.

  • Page 30: Selecting Clip Rate (Reel Speed)

    IMPORTANT: After wash down, move the Sidewinder 5 BLADE REEL mechanism (model 03201 only) from left to right several REEL SPEED SELECTION CHART times to remove water between bearing blocks and cross tube. HEIGHT OF CUT 5 MPH 6 MPH Selecting Clip Rate 2–1/2 2.50...

  • Page 31: Standard Control Module (Scm)

    Standard Control Module Output circuits are energized by an appropriate set of input conditions. The three outputs include PTO, ETR, and (SCM) START. Output LED’s monitor relay condition indicating the presence of voltage at one of three specific output The Standard Control Module is a ”potted” electronic terminals.
  • Page 32 Each row (across) in the logic chart below identifies input and output requirements for each specific product function. Product functions are listed in the left column. Symbols identify specific circuit condition including: energized to voltage, closed to ground, and open to ground. –...

  • Page 33: Lubrication

    Lubrication The traction unit has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If machine is operated under normal conditions, lubricate bearings and bushings after every 50 hours of operation. Bearings and bushings must be lubricated daily when operating conditions are extremely dusty and dirty.
  • Page 34 Figure 50 Figure 47 Figure 51 Figure 48 Figure 52 Figure 49...
  • Page 35 Figure 53 Figure 54 (see note)

  • Page 36: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval Check Fan and Alternator Belt Tensions After first 10 hours Change Hydraulic Filter Torque Wheel Lug Nuts Change Engine Oil Filter After first 50 hours Check Engine RPM (idle and full throttle)

  • Page 37: Daily Maintenance Checklist

    Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance.

  • Page 38: Service Interval Chart

    Service Interval Chart Hood Removal Hood may be easily removed to ease maintenance procedures in engine area of machine. 1. Unlatch and raise hood. 2. Remove cotter pin securing hood pivot to mounting brackets. 3. Slide hood to right side, lift other side and pull out of brackets.

  • Page 39: General Air Cleaner Maintenance

    General Air Cleaner 7. Insert new filter properly into air cleaner body. Make sure filter is sealed properly by applying pressure to Maintenance outer rim of filter when installing. Do not press on flexible center of filter. Check air cleaner body for damage which could possibly cause an air leak.

  • Page 40: Fuel System

    2. Remove oil filter. Apply a light coat of clean oil to the 3. Lubricate gasket on filter canister with clean oil. new filter seal before screwing it on. DO NOT 4. Install filter canister by hand until gasket contacts OVER–TIGHTEN.

  • Page 41: Bleeding Air From Injectors

    4. Slide hose clamps onto ends of fuel lines. Push fuel 5. Repeat steps on remaining nozzles. lines onto fuel filter and secure them with hose clamps. Be sure arrow on side of filter points toward the Cleaning Engine Cooling injection pump.

  • Page 42: Servicing Engine Belts

    Servicing Engine Belts Check condition and tension of all belts after first day of operation and every 100 operating hours thereafter. Alternator/fan Belt 1. Open hood. 2. Check tension by depressing belt midway between alternator and crankshaft pulleys with 22 lb. of force. Belt should deflect 7/16 in.

  • Page 43: Changing Hydraulic Fluid

    Changing Hydraulic Fluid Change hydraulic fluid after every 400 operating hours, in normal conditions. If fluid becomes contaminated, contact your local TORO distributor because the system must be flushed. Contaminated fluid looks milky or black when compared to clean oil.

  • Page 44: Adjusting Traction Drive For Neutral

    Warning Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Make sure all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system. Keep your body and hands away from pin hole leaks or nozzles that eject high pressure hydraulic fluid.

  • Page 45: Battery Care

    Battery Care 6. If corrosion occurs at terminals, disconnect cables, negative (—) cable first and scrape clamps and terminals separately. Reconnect cables, positive (+) Warning cable first and coat terminals with petroleum jelly. 7. Always disconnect battery cables, ground cable (—) CALIFORNIA first, to prevent possible wiring damage from short outs whenever working with the electrical system.
  • Page 46 Note: Additional instructions and procedures on Backlapping are available in the TORO Sharpening Reel & Rotary Mowers Manual Form No. 80–300SL. Figure 73 Note: For a better cutting edge, run a file across the front 1.

  • Page 47: Electrical Schematic

    Electrical Schematic...

  • Page 48: Hydraulic Schematic

    Hydraulic Schematic...

  • Page 49: Storage

    Clean the battery, terminals, and posts with a wire brush and baking soda solution. Coat the cable terminals and battery posts with Grafo 112X skin–over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Slowly recharge the battery every 60 days for 24...

  • Page 52: The Toro General Commercial Products Warranty

    If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

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