AUMA SAVEx 07.2 Operation Instructions Manual
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AUMA SAVEx 07.2 Operation Instructions Manual

Multi-turn actuators
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Multi-turn actuators
SAVEx 07.2
SAVEx16.2
SARVEx 07.2
SARVEx16.2
Control unit: electronic (MWG)
with actuator controls
ACVExC 01.2 Non-Intrusive
Multiport valve version
Control
Parallel
Profibus DP
Modbus RTU
Modbus TCP/IP
Foundation Fieldbus
HART
Operation instructions
Assembly and commissioning

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Summary of Contents for AUMA SAVEx 07.2

  • Page 1 Multi-turn actuators SAVEx 07.2 SAVEx16.2 SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) with actuator controls ACVExC 01.2 Non-Intrusive Multiport valve version Control Parallel Profibus DP Modbus RTU Modbus TCP/IP Foundation Fieldbus HART Operation instructions Assembly and commissioning...

  • Page 2: Table Of Contents

    Target group: This document contains information for assembly, commissioning and maintenance staff. Reference documents: Manual (Operation and setting) of actuator controls ACVExC 01.2 Parallel Reference documents are available on the Internet at: http://www.auma.com. Table of contents Page Safety instructions......................... 1.1.
  • Page 3 8.1. Indications during commissioning 8.2. Indications on display 8.2.1. Feedback indications from actuator and valve 8.2.2. Status indications according to AUMA classification 8.2.3. Status indications according to NAMUR recommendation 8.3. Indication lights of local controls Signals (output signals)......................9.1. Status signals via output contacts (digital outputs) 9.1.1.
  • Page 4 Technical data Multi-turn actuators 13.2. Technical data Actuator controls 13.3. Tightening torques for screws Spare parts..........................14.1. Multi-turn actuators SAVEx 07.2 SAVEx 16.2/SARVEx 07.2 SARVEx 16.2 KT/KM 14.2. ACVExC 01.2 KT/KM actuator controls 14.3. ACVExC 01.2 KP/KPH actuator controls 14.4.

  • Page 5: Safety Instructions

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Safety instructions Safety instructions 1.1. Prerequisites for the safe handling of the product The end user or the contractor must ensure that all legal requirements, directives, Standards/directives guidelines, national regulations and recommendations with respect to assembly, electrical connection, commissioning and operation are met at the place of installation.

  • Page 6: Range Of Application

    1, 2, 21, and 22. If temperatures >40 °C are to be expected at the valve flange or the valve stem (e.g. due to hot media), please consult AUMA. Temperatures > 40 °C are not considered with regards to the non-electrical explosion protection.

  • Page 7: Warnings And Notes

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Safety instructions 1.3. Warnings and notes The following warnings draw special attention to safety-relevant procedures in these operation instructions, each marked by the appropriate signal word (DANGER, WARNING, CAUTION, NOTICE).

  • Page 8: Short Description

    Local controls with display, (a) selector switch and (b) push button Valve connection, e.g. output drive type A AUMA multi-turn actuators SAVEx 07.2 SAVEx 16.2/SARVEx 07.2 SARVEx 16.2 are driven by an electric motor. A handwheel is available for setting and emergency operation.
  • Page 9 The AUMA Cloud is the driving element of the digital AUMA world, acting as interactive platform for efficient maintenance of AUMA actuators at moderate cost. The AUMA Cloud collects all device data of all actuators within one site and provides a clear overview at a glance. Detailed analysis provides valuable information on potential maintenance requirements.

  • Page 10: Name Plate

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Name plate ACVExC 01.2 Non-Intrusive Name plate Figure 4: Arrangement of name plates Actuator name plate Actuator controls name plate Motor name plate Explosion protection approval plate Additional plate, e.g. KKS plate (Power Plant Classification System)
  • Page 11 SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Name plate Actuator controls name plate Figure 6: Name plate for actuator controls (example) (= manufacturer logo) Type designation Order number Serial number Actuator terminal plan Actuator controls terminal plan...
  • Page 12 Non-electrical explosion protection Threads for line bushings at electrical connection Not used Descriptions referring to name plate indications Table 1: Description of type designation (with the example of SAVEx 07.2-F10) SAVEx 07.2 -F10 SAVEx Type SA = Multi-turn actuators for open-close duty...
  • Page 13 (OPEN, STOP, CLOSE) 20 mA Input current for setpoint control via analogue input When registered as authorised user, you may use our AUMA Assistant App to scan Data Matrix code the Data Matrix code and directly access the order-related product documents without having to enter order number or serial number.

  • Page 14: Transport, Lagerung Und Verpackung

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Transport, Lagerung und Verpackung ACVExC 01.2 Non-Intrusive Transport, Lagerung und Verpackung 4.1. Transport Transport zum Aufstellungsort in fester Verpackung durchführen. Suspended load! Death or serious injury. Do NOT stand below suspended load.

  • Page 15: Lagerung

    ADY... SARVEx 16.2 Refer to motor name plate Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical con- nection in standard version, output drive type B1 and handwheel. For other output drive types, heed additional weights. Table 7:...

  • Page 16: Verpackung

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Transport, Lagerung und Verpackung ACVExC 01.2 Non-Intrusive For long-term storage (more than 6 months), observe the following points: Long-term storage Prior to storage: Protect uncoated surfaces, in particular the output drive parts and mounting surface, with long-term corrosion protection agent.

  • Page 17: Assembly

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Assembly Assembly 5.1. Mounting position When using grease as lubricant, the product described herein can be operated in any mounting position. When using oil instead of grease within the actuator gear housing, perpendicular mounting position is specified whereby the flange is pointing downward.

  • Page 18: Overview Of Output Drive Types

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Assembly ACVExC 01.2 Non-Intrusive 5.3.1. Overview of output drive types Table 9: Overview on output drive types Valve attachment Application Description Assembly for rising, non-rotating valve stem ➭ page 18, Output drive type A ➭...

  • Page 19: 5.3.2.1. Multi-Turn Actuator With Output Drive Type A: Mount

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Assembly 5.3.2.1. Multi-turn actuator with output drive type A: mount If output drive type A is already mounted to the multi-turn actuator: Loosen screws [3] and remove output drive type A [2].
  • Page 20 SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Assembly ACVExC 01.2 Non-Intrusive Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into the output drive sleeve. Figure 14: The flanges are flush with each other if properly engaged.

  • Page 21: 5.3.2.2. Stem Nut For Output Drive Type A: Finish Machining

    This working step is only required if stem nut is supplied unbored or with pilot bore. Information For exact product version, please refer to the order-related technical data sheet or the AUMA Assistant App. Figure 16: Output drive type A Stem nut Axial needle roller bearing [2.1] Axial bearing washer...

  • Page 22: Output Drive Types B/C/D And E

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Assembly ACVExC 01.2 Non-Intrusive 5.3.3. Output drive types B/C/D and E Figure 17: Mounting principle Flange multi-turn actuator (e.g. F07) Hollow shaft Output drive sleeve (illustration examples) Gearbox/valve shaft Connection between hollow shaft and valve or gearbox via output drive sleeve fixed Short description to the hollow shaft of the multi-turn actuator via retaining ring.

  • Page 23: 5.3.3.1. Multi-Turn Actuator With Output Drive Type B: Mount

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Assembly 5.3.3.1. Multi-turn actuator with output drive type B: mount Figure 18: Mounting output drive types B Multi-turn actuator Valve/gearbox Valve/gearbox shaft Check if mounting flanges fit together.

  • Page 24: Accessories For Assembly

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Assembly ACVExC 01.2 Non-Intrusive 5.4. Accessories for assembly 5.4.1. Stem protection tube for rising valve stem Figure 19: Assembly of the stem protection tube Protective cap for stem protection tube (fitted)

  • Page 25: Mounting Positions Of Local Controls

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Assembly 5.5. Mounting positions of local controls Figure 21: Mounting positions The mounting position of the local controls is implemented according to the order. If, after mounting the actuator to the valve or the gearbox on site, the local controls are in an unfavourable position, the mounting position can be changed at a later date.

  • Page 26: Electrical Connection

    It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). The actuators are suitable for use in TN and TT networks with directly grounded star Permissible networks point for nominal voltages up to maximum 480 V AC.
  • Page 27 SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Electrical connection Table 12: Protection on site Multi-turn actu- 3-phase AC motor 380 V 480 V/50 Hz 60 Hz Fuse ator Consumed rated Blow characteristics: power Rated current Max.

  • Page 28: Overview Of Auma Electrical Connections

    In a residential environment, this product may cause radio interference, in which case supplementary mitigation measures might be required. 6.2. Overview of AUMA electrical connections The section below provides an overview of the different electrical connections described in the chapters to follow.

  • Page 29: Kt/Km Electrical Connection

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Electrical connection Table 14: Versions of the AUMA plug/socket connector Electrical con- Figure Properties For description nection and assembly refer to chapter Plug-in integral terminal connection ➭ page 29,...

  • Page 30: Terminal Compartment: Open

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive Both versions (KT and KM) are available with terminal compartment in protection type Ex e (increased safety) as well as in protection type Ex d (flameproof enclosure) (refer to Ex marking on name plate).

  • Page 31: Cable Connection

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Electrical connection Procedure Electric shock due to presence of hazardous voltage! Failure to observe this warning results in death or serious injury. Disconnect device from the mains before opening.
  • Page 32 SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive Connect cables according to order-related wiring diagram. Figure 27: Connect cables to terminal carrier Fitting control cables into spring clamp terminals Tightening power terminals For service purposes, each spring clamp terminal is equipped with a test contact Information located above the numbering.
  • Page 33 SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Electrical connection In case of a fault: Hazardous voltage while protective earth conductor is NOT connected! Risk of electric shock. Connect all protective earth conductors. Connect PE connection to external protective earth conductor of connecting cables.

  • Page 34: Terminal Compartment: Close

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive 6.3.3. Terminal compartment: close Figure 29: Close terminal compartment Cover (illustration shows KT version in type of protection Ex e) Screws for cover O-ring Blanking plug...

  • Page 35: Kp/Kph Electrical Connection

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Electrical connection 6.4. KP/KPH electrical connection Figure 30: KP and KPH electrical connection Screw-type terminals Plug-in frame (flameproof) Short description KP/KPH plug-in electrical connection with screw-type terminals for power and control contacts.

  • Page 36: Terminal Compartment: Open

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive 6.4.1. Terminal compartment: open Figure 31: Cover (figure shows KP version) Screws for cover O-ring Blanking plugs Cable gland (example) Flameproof frame The terminal compartment is designed in protection type Ex e (increased safety).

  • Page 37: Cable Connection

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Electrical connection 6.4.2. Cable connection Table 18: Terminal cross sections and terminal tightening torques Designation Terminal cross sections Tightening torques Power contacts (U1, V1, W1) With small clamp washers: 1.1 Nm...

  • Page 38: Terminal Compartment: Close

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive 6.4.3. Terminal compartment: close Figure 34: Close terminal compartment Cover (figure shows KP version) Screws for cover O-ring Blanking plugs Cable gland Flameproof frame Clean sealing faces of cover [1] and frame [6].

  • Page 39: Kes Electrical Connection

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Electrical connection 6.5. KES electrical connection Figure 35: KES electrical connection Terminal blocks Connection frame Short description KES plug-in electrical connection with terminal blocks for power and control contacts.

  • Page 40: Terminal Compartment: Open

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive 6.5.1. Terminal compartment: open Figure 36: Open terminal compartment Cover (illustration shows type of protection Ex e) Screws for cover O-ring Blanking plugs Cable gland (example)

  • Page 41: Cable Connection

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Electrical connection 6.5.2. Cable connection Table 20: Terminal cross sections and terminal tightening torques Designation Terminal cross sections Tightening torques Power contacts (U, V, W) max. 10 mm² (flexible or solid) 1.8 Nm...

  • Page 42: Terminal Compartment: Close

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive 6.5.3. Terminal compartment: close Figure 39: Close terminal compartment Cover (illustration shows type of protection Ex e) Screws for cover O-ring Blanking plugs Cable gland (example) Connection frame Clean sealing faces of cover [1] and connection frame [6].

  • Page 43: Accessories For Electrical Connection

    The permissible cable length between separate local controls and the actuator Information on installa- amounts to 16 m maximum. tion with wall bracket Longer cables require an external filter (available on request) We recommend using an AUMA “LSW” cable set.

  • Page 44: Parking Frame

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive 6.7.2. Parking frame Figure 42: PAFEx 01.1 parking frame Parking frame for safe storage of a disconnected plug or cover. Application For protection against touching the bare contacts and against environmental influences.

  • Page 45: Operation

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Operation Operation 7.1. Manual operation For purposes of setting and commissioning, in case of motor or power failure, the actuator may be operated manually. Manual operation is engaged by an internal change-over mechanism.

  • Page 46: Motor Operation

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Operation ACVExC 01.2 Non-Intrusive Figure 44: Handwheel without/with overload protection Handwheel without overload protection (standard) Handwheel with overload protection/safety hub (option) 7.2. Motor operation Valve damage due to incorrect basic setting! Prior to electric actuator operation, perform the basic settings for “type of seating”...

  • Page 47: Actuator Operation From Remote

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Operation Hot surfaces, e.g. possibly caused by high ambient temperatures or strong direct sunlight! Risk of burns Verify surface temperature and wear protective gloves. Set selector switch [5] to position Local control (LOCAL).

  • Page 48: Menu Layout And Navigation

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Operation ACVExC 01.2 Non-Intrusive Figure 46: [1 4] Push buttons or navigation support Selector switch Display Table 23: Important push button functions for menu navigation Push buttons Navigation sup- Functions port on display Up ▲...

  • Page 49: User Level, Password

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Operation Figure 48: Marking with ID ID starts with = status menu ID starts with = main menu It is possible to select between status menu S and main menu M: Group selection For this, set selector switch to 0 (OFF), hold down push button C for approx.

  • Page 50: Password Entry

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Operation ACVExC 01.2 Non-Intrusive Table 24: User levels and authorisations Designation (user level) Authorisation/password Observer (1) Verify settings No password required Operator (2) Change settings Default factory password: 0000 Maintenance (3)

  • Page 51: Timeout For Incorrect Password Entry

    A timeout for incorrect password entry is provided with actuator controls.This prevents unauthorised access by systematic trials. The timeout is active for incorrect entries via the local controls as well as incorrect entries via our software tools (AUMA CDT, AUMA Assistant App). After five subsequent incorrect trials, further entry is inhibited for one minute.
  • Page 52 SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Operation ACVExC 01.2 Non-Intrusive The bottom row of the display indicates: Save → continue with step 10 Edit → continue with step 6 Press Edit. Display indicates: ▶ Observer (1) Up ▲ Down ▼ resulting in the following significations: Select user level via black triangle: ▶...

  • Page 53: Indications

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Indications Indications 8.1. Indications during commissioning When switching on the power supply, all LEDs on the local controls illuminate for LED test approx. 1 second. This optical feedback indicates that the voltage supply is connected to the controls and all LEDs are operable.

  • Page 54: Feedback Indications From Actuator And Valve

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Indications ACVExC 01.2 Non-Intrusive Figure 56: Information in the status bar (top) Operation mode Error symbol (only for faults and warnings) ID number: S = Status page If further details or information are available with reference to the displayed code,...

  • Page 55: Status Indications According To Auma Classification

    (P1, P2, ...) selected position (1, 2, ...) ) no position selected Actual position value 8.2.2. Status indications according to AUMA classification These indications are available if parameter Diagnostic classific. M0539 is set to AUMA. Warnings (S0005) If a warning has occurred, the display shows S0005: the number of warnings occurred a blinking question mark after approx.

  • Page 56: Status Indications According To Namur Recommendation

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Indications ACVExC 01.2 Non-Intrusive Figure 63: Warnings For further information, please also refer to <Corrective action>. Not ready REMOTE (S0006) The S0006 display shows indications of the Not ready REMOTE group.
  • Page 57 SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Indications For further information, please also refer to <Corrective action>. Function check (S0009) The S0009 indication shows function check indications according to the NAMUR recommendation NE 107. If an indication has occurred via the function check, the display shows S0009: the number of indications occurred a blinking triangle with a spanner after approx.

  • Page 58: Indication Lights Of Local Controls

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Indications ACVExC 01.2 Non-Intrusive 8.3. Indication lights of local controls Figure 70: Arrangement and signification of indication lights Marking with symbols (standard) Marking with figures 1 6 (option) End position CLOSED reached (blinking: operation in direction CLOSE)

  • Page 59: Signals (Output Signals)

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Signals (output signals) Signals (output signals) 9.1. Status signals via output contacts (digital outputs) Output contacts are used to send status signals (e.g. reaching the end positions, Characteristics selector switch position, faults...) as binary signals to the control room.

  • Page 60: Commissioning (Basic Settings)

    The actuator type is set in the factory but can be modified at a later date. Required user level: Specialist (4) or higher. Customer settings M0041 Multiport valve M1140 Actuator type M1142 Default value: Actuator type set in the factory Setting ranges: Selection list of all AUMA actuators...

  • Page 61: Gear Reduction Ratio: Set/Check

    Required user level: Specialist (4) or higher. Customer settings M0041 Multiport valve M1140 Reduction ratio M1143 Default values: GS50.3 Setting values: Table 26: Selection of gearboxes supported by AUMA Sizes GS 50.3 GS 125.3 Sizes GS160.3 GS 250.3 GS50.3 GS160.3 GS63.3...

  • Page 62: Positions (Of Valve Ports): Define/Check

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACVExC 01.2 Non-Intrusive Successful homeport setting is visualised by a black circle on the actuator controls display: . Reset homeport (zero point) Required user level: Specialist (4) or higher.

  • Page 63: Operate To Position Via Push Buttons Of The Local Controls

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Commissioning (basic settings) 10.1.6. Operate to position via push buttons of the local controls To operate to a position via push buttons of the local controls, status indication S0017 must be shown (refer to <Indications in the display>).

  • Page 64: Operate To Position From Remote

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACVExC 01.2 Non-Intrusive Symbol Set positions (of valve ports) (P1, P2, ...) selected position (1, 2, ...) / N/A No position has been selected. Actual position value Homeport (zero point) set...

  • Page 65: Dead Band

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Commissioning (basic settings) 10.1.8. Dead band The dead band prevents operation to a new setpoint position within a specified band. Required user level: Specialist (4) or higher. Customer settings M0041...

  • Page 66: 10.1.12. Hysteresis For Signalling Intermediate Positions: Set

    Figure 76: Switching behaviour for signalling behaviours B, C, D and hysteresis 3.0°. Switch-on point ( ● ) Switch-off point (○) Pulse duration = 2 times XT + hysteresis Required user level: AUMA (6). Customer settings M0041 Multiport valve M1140 Hysteresis M1148 Default values: 0.5°...
  • Page 67 SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Commissioning (basic settings) Valve damage due to excessive tripping torque limit setting! The tripping torque must suit the valve. Only change the setting with the consent of the valve manufacturer.

  • Page 68: Output Speed (Internal): Set

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACVExC 01.2 Non-Intrusive 12. Save new value via Save. The tripping torque is set. 13. Back to step 4 (CLOSED or OPEN): Press Esc. The following fault signals are issued if the torque setting performed has been reached...

  • Page 69: Test Run

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Commissioning (basic settings) Up ▲ Down ▼ to select: Selection: ▶ Speed internal1 M1930 ▶ Speed internal2 M1931 ▶ Speed internal3 M1932 ▶ Speed internal 4 M1933 ▶ Speed rem. min. M1936 ▶...

  • Page 70: Direction Of Rotation At Hollow Shaft/Stem: Check

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACVExC 01.2 Non-Intrusive 10.4.1. Direction of rotation at hollow shaft/stem: check Figure 77: Direction of rotation of the hollow shaft/stem for operation in direction CLOSE (“clockwise closing” version)

  • Page 71: Corrective Action

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Corrective action Corrective action 11.1. Faults during commissioning Table 27: Faults during operation/commissioning Fault Description/cause Remedy Mechanical position indicator cannot Reduction gearing is not suitable for turns/stroke Set gear stage of the reduction gearing.
  • Page 72 SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Corrective action ACVExC 01.2 Non-Intrusive Faults and warnings via status indications in the display Indication on display Description/cause Remedy S0009 Collective signal 08: For indicated value > 0: Press push button...
  • Page 73 SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Corrective action Warnings and Out of specification Indication on display Description/cause Remedy Wrn no reaction No actuator reaction to operation commands within Check movement at actuator. the set reaction time.
  • Page 74 Selector switch is not in position REMOTE. Set selector switch to position REMOTE. Service active Operation via service interface (Bluetooth) and Exit service software. AUMA CDT service software. Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls enable>.

  • Page 75: Signal For Temperature Warning Of Ptc Tripping Device

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Corrective action Table 32: Signal on temperature monitoring of PTC tripping device active Possible causes Remedy for ambient temperatures below 30 °C Heating system (wiring diagram designation: Check external power supply of heating sys- R5 H tem.
  • Page 76 SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Corrective action ACVExC 01.2 Non-Intrusive Return to the main menu and select the simulation value in parameter TMS proof test M1950: Select Thermal test. Activate motor protection simulation: Press Ok push button.

  • Page 77: Servicing And Maintenance

    Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the contact addresses, refer to our website (www.auma.com).

  • Page 78: Disconnection From The Mains

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Servicing and maintenance ACVExC 01.2 Non-Intrusive At the latest every 3 years Check functionality of motor protection. Refer to chapter <Motor protection (thermal monitoring)>. 12.2. Disconnection from the mains If the device must be dismantled, e.g. for service purposes, it can be isolated from the mains without having to remove the wiring at the electrical connection.

  • Page 79: Disconnection From The Mains With Kp/Kph And Kes Electrical Connection

    Loosen the screws [2]. Remove electrical connection. Cover [1] and plug-in type frame [4] or connection frame [5] remain together. Seal open plug/socket connection, e.g. using AUMA protection cover and parking frame. Clean sealing faces of plug/socket connector and housing.

  • Page 80: Maintenance

    Electrical connection cables must be placed properly and in perfect condition. Thoroughly touch up any possible damage to painting to prevent corrosion. Original paint in small quantities can be supplied by AUMA. Cable entries, cable glands, plugs etc. have to be checked for correct tightness and sealing.

  • Page 81: Disposal And Recycling

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Servicing and maintenance 12.4. Disposal and recycling Our devices have a long lifetime. However, they have to be replaced at one point in time. The devices have a modular design and may, therefore, easily be separated and sorted according to materials used, i.e.:...

  • Page 82: Technical Data

    Indication whether manual operation is active/not active via single switch (1 change-over contact) tion) Electrical connection Standard: AUMA Ex plug/socket connector with screw-type terminals (KP) Option: Ex plug/socket connector with terminal blocks (KES), increased safety Ex e Ex plug/socket connector with terminal blocks (KES), flameproof enclosure Ex d...
  • Page 83 Two-component iron-mica combination Colour Standard: AUMA silver-grey (similar to RAL 7037) Option: Available colours on request Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. Detailed information can be provided on request. Noise level < 72 dB (A)

  • Page 84: Technical Data Actuator Controls

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Technical data ACVExC 01.2 Non-Intrusive 13.2. Technical data Actuator controls Features and functions Explosion protection Refer to name plate Certificates and standards Certificates are attached to the device. All standards applied and their respective issues are indicated on these certificates.
  • Page 85 SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Technical data Features and functions Status signals Standard: 6 programmable output contacts: (output signals) 5 potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive...
  • Page 86 Motor protection evaluation PTC tripping device (TMS module) in combination with PTC thermistors within actuator motor Electrical connection Standard: AUMA Ex plug/socket connector (KT); screw-type motor terminals; push-in type control terminals Options: AUMA Ex plug/socket connector with terminal blocks (KES)
  • Page 87 IP68 with IEC 60529 Terminal compartment additionally sealed against interior (double sealed) According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Continuous immersion in water: maximal 96 hours Up to 10 operations during immersion Modulating duty is not possible during immersion.

  • Page 88: Tightening Torques For Screws

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Technical data ACVExC 01.2 Non-Intrusive 13.3. Tightening torques for screws Table 34: Tightening torques for screws Threads Tightening torque [Nm] Strength class A2-70/A4-70 A2-80/A4-80 1,015 1,057 1,769 2,121...

  • Page 89: Spare Parts

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Spare parts Spare parts 14.1. Multi-turn actuators SAVEx 07.2 SAVEx 16.2/SARVEx 07.2 SARVEx 16.2 KT/KM...
  • Page 90 ACVExC 01.2 Non-Intrusive Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 91: Acvexc 01.2 Kt/Km Actuator Controls

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Spare parts 14.2. ACVExC 01.2 KT/KM actuator controls...
  • Page 92 ACVExC 01.2 Non-Intrusive Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 93: Acvexc 01.2 Kp/Kph Actuator Controls

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Spare parts 14.3. ACVExC 01.2 KP/KPH actuator controls...
  • Page 94 ACVExC 01.2 Non-Intrusive Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 95: Acvexc 01.2 Kes Actuator Controls

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Spare parts 14.4. ACVExC 01.2 KES actuator controls...
  • Page 96 ACVExC 01.2 Non-Intrusive Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 97: Index

    SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Index Index Earth connection Electrical connection 26, 82 Electrical connections Accessories (electrical con- nection) Enclosure protection 10, 11, 83, 87 Accessories for assembly Error - indication on display...
  • Page 98 SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Index ACVExC 01.2 Non-Intrusive Main menu Packaging Mains/voltage range/fre- Parking frame quency range Password Mains frequency Password change Mains voltage 26, 82 Password entry Maintenance 6, 77, 80 Pollution degree 83, 87...
  • Page 99 SAVEx 07.2 SAVEx16.2/SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Index Technical data Temperature monitoring Temperature protection Terminal plan 26, 82 Test certificate Test run Timeout TMS (thermal motor protec- tion) Torque - indication on display Torque range...
  • Page 100 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y008.937/003/en/1.21 For detailed information on AUMA products, refer to the Internet: www.auma.com...

This manual is also suitable for:

Savex16.2Sarvex 07.2Sarvex16.2

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