AUMA SAVEx 07.2 Operation Instructions Manual
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AUMA SAVEx 07.2 Operation Instructions Manual

Multi-turn actuators
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Multi-turn actuators
SAVEx 07.2
SAVEx16.2
SARVEx 07.2
SARVEx16.2
Control unit: electronic (MWG)
with actuator controls
ACVExC 01.2 Non-Intrusive
Control
Parallel
Profibus DP
Profinet
Modbus RTU
Modbus TCP/IP
Foundation Fieldbus
HART
EtherNet/IP
Operation instructions
Assembly and commissioning

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Summary of Contents for AUMA SAVEx 07.2

  • Page 1 Multi-turn actuators SAVEx 07.2 SAVEx16.2 SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) with actuator controls ACVExC 01.2 Non-Intrusive Control Parallel Profibus DP Profinet Modbus RTU Modbus TCP/IP Foundation Fieldbus HART EtherNet/IP Operation instructions Assembly and commissioning...

  • Page 2: Table Of Contents

    Pass on instructions to any subsequent user or owner of the product. Target group: This document contains information for assembly, commissioning and maintenance staff. Reference documents: Manual (device integration) of actuator controls ACVExC 01.2 EtherNet/IP Reference documents are available on the Internet at: http://www.auma.com. Table of contents Page Safety instructions......................... 1.1.
  • Page 3 7.1. Indications during commissioning 7.2. Indications in the display 7.2.1. Feedback signals from actuator and valve 7.2.2. Status indications according to AUMA classification 7.2.3. Status indications according to NAMUR recommendation 7.3. Indication lights of local controls 7.4. Optional indications 7.4.1.
  • Page 4 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Table of contents ACVExC 01.2 Non-Intrusive EtherNet/IP 10.3.1. Mechanical position indicator: set 10.3.2. Gear stage of the reduction gearing: test/set Corrective action........................11.1. Faults during commissioning 11.2. Fault indications and warning indications 11.2.1.

  • Page 5: Safety Instructions

    To ensure safe device operation, the maintenance instructions included in this manual Maintenance must be observed. Any device modification requires prior written consent of the manufacturer. 1.2. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves.

  • Page 6: Warnings And Notes

    1 and 2. If temperatures >40 °C are to be expected at the valve mounting flange or the valve stem (e.g. due to hot media), please consult AUMA. Temperatures > 40 °C are not considered with regards to the non-electrical explosion protection.
  • Page 7 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Safety instructions Symbol for CLOSED (valve closed) Symbol for OPEN (valve open) Via the menu to parameter Describes the menu path to the parameter. When using the push buttons of local controls, the required parameter can be quickly found on the display.

  • Page 8: Identification

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Identification ACVExC 01.2 Non-Intrusive EtherNet/IP Identification 2.1. Name plate Figure 1: Arrangement of name plates Actuator name plate Actuator controls name plate Motor name plate Additional plate, e.g. KKS plate (Power Plant Classification System)
  • Page 9 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Identification Actuator controls name plate Figure 3: Name plate for actuator controls (example) (= manufacturer logo) Type designation Order number Serial number Actuator terminal plan...
  • Page 10 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Identification ACVExC 01.2 Non-Intrusive EtherNet/IP Approval plate in explosion-proof version Ex symbol, CE mark, number of test authority Ex certificate (number) Classification: Not used Non-electrical explosion protection Threads for line bushings at electrical connection...
  • Page 11 Control via EtherNet/IP interface and control voltage for OPEN - CLOSE control via digital inputs (OPEN, STOP, CLOSE) When registered as authorised user, you may use our AUMA Assistant App to scan Data Matrix code the Data Matrix code and directly access the order-related product documents without having to enter order number or serial number.

  • Page 12: Short Description

    2.2. Short description AUMA multi-turn actuators are driven by an electric motor and are capable of withstanding thrust in combination with output drive type A. For manual operation, a handwheel is provided. Switching off in end positions may be either by limit or torque seating.

  • Page 13: Transport, Storage And Packaging

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Transport, storage and packaging Transport, storage and packaging 3.1. Transport For transport to place of installation, use sturdy packaging. Hovering load! Death or serious injury.

  • Page 14: Storage

    ADY... SARVEx 16.2 Refer to motor name plate Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical con- nection in standard version, output drive type B1 and handwheel. For other output drive types, heed additional weights. Table 5:...

  • Page 15: Packaging

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Transport, storage and packaging 3.3. Packaging Our products are protected by special packaging for transport when leaving the factory. The packaging consists of environmentally friendly materials which can easily be separated and recycled.

  • Page 16: Assembly

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Assembly ACVExC 01.2 Non-Intrusive EtherNet/IP Assembly 4.1. Mounting position When using grease as lubricant, the product described herein can be operated in any mounting position. When using oil instead of grease within the actuator gear housing, perpendicular mounting position is specified whereby the flange is pointing downward.

  • Page 17: Design Of Output Drive Types B And E

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Assembly 4.2.2. Design of output drive types B and E Figure 9: Output drive type B Flange multi-turn actuator (e.g. F07) Hollow shaft Output drive sleeve (illustration examples)

  • Page 18: Actuator: Mount To Valve

    Stem nut for output drive type A: finish machining This working step is only required if stem nut is supplied unbored or with pilot bore. Information For exact product version, please refer to the order-related technical data sheet or the AUMA Assistant App.
  • Page 19 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Assembly Figure 11: Output drive type A Stem nut Axial needle roller bearing [2.1] Axial bearing washer [2.2] Axial needle roller and cage assembly Spigot ring Procedure Remove spigot ring [3] from output drive.

  • Page 20: Multi-Turn Actuator With Output Drive Type A: Mount

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Assembly ACVExC 01.2 Non-Intrusive EtherNet/IP 4.4.2. Multi-turn actuator with output drive type A: mount Figure 12: Assembly of output drive type A Valve stem Output drive type A Screws to actuator...

  • Page 21: Multi-Turn Actuator With Output Drive Type B: Mount

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Assembly Fasten screws [3] crosswise with a torque according to table. Table 7: Tightening torques for screws Threads Tightening torque [Nm] Strength class A2-80/A4 80 10.

  • Page 22: Accessories For Assembly

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Assembly ACVExC 01.2 Non-Intrusive EtherNet/IP Fasten screws crosswise to a torque according to table. Table 8: Tightening torques for screws Threads Tightening torque [Nm] Strength class A2-80/A4 80 4.5.

  • Page 23: Mounting Positions Of Local Controls

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Assembly Screw stem protection tube [2] into thread and tighten it firmly. Information: For stem protection tubes made of two or more segments, all parts have to be thoroughly screwed together.

  • Page 24: Mounting Positions: Modify

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Assembly ACVExC 01.2 Non-Intrusive EtherNet/IP 4.6.1. Mounting positions: modify Ignition of potentially explosive atmospheres caused by sparks. Risk of death or serious injury. Before opening the flameproof enclosure, ensure absence of gas and voltage.

  • Page 25: Electrical Connection

    It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). The actuators are suitable for use in TN and TT networks with directly grounded star Permissible networks point for nominal voltages up to maximum 480 V AC.
  • Page 26 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive EtherNet/IP Table 9: Protection on site Multi-turn 3-phase AC motor 380 V 480 V/50 Hz 60 Hz Fuse actuator Consumed rated Blow characteristics: power Rated current Max.
  • Page 27 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Electrical connection Safety measures and safety equipment must comply with the respectively valid Safety standards national on site specifications. All externally connected devices shall comply with the relevant safety standards for the place of installation.

  • Page 28: Kes Electrical Connection

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive EtherNet/IP 5.2. KES electrical connection Figure 20: KES electrical connection Terminal blocks Connection frame Short description KES plug-in electrical connection with terminal blocks for power and control contacts.

  • Page 29: Terminal Compartment: Open

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Electrical connection 5.2.1. Terminal compartment: open Figure 21: Terminal compartment: open Cover (illustration shows type of protection Ex e) Screws for cover O-ring Blanking plugs...

  • Page 30: Cable Connection

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive EtherNet/IP 5.2.2. Cable connection Table 14: Terminal cross sections and terminal tightening torques Designation Terminal cross sections Tightening torques Power contacts (U, V, W) max.

  • Page 31: Terminal Compartment: Close

    For connecting cables to RJ-45 connectors, proceed in compliance with the Cable connection connector manufacturer specifications. When using the RJ-45 connector supplied by AUMA, please heed the assembly instructions provided. Connect RJ-45 connector to port for Ethernet cable [1]. 5.2.4.

  • Page 32: External Earth Connection

    16 m maximum. tion with wall bracket Longer cables require an external filter (available on request) We recommend using an AUMA “LSW” cable set. 5.4.2. Parking frame Parking frame for safe storage of a disconnected plug or cover.
  • Page 33 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Electrical connection Explosion hazard! Risk of death or serious injury. Prior to opening the device (removing the plug) ensure that the device is free of gas and voltage!

  • Page 34: Operation

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Operation ACVExC 01.2 Non-Intrusive EtherNet/IP Operation 6.1. Manual operation The handwheel allows actuator operation even in case of power failure. However, handwheel operation is only provided for occasional manual valve operation.

  • Page 35: Motor Operation

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Operation Figure 28: Handwheel without/with overload protection Handwheel without overload protection (standard) Handwheel with overload protection/safety hub (option) 6.2. Motor operation Valve damage due to incorrect basic setting! Prior to electric actuator operation, perform the basic settings for “type of seating”...

  • Page 36: Actuator Operation From Remote

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Operation ACVExC 01.2 Non-Intrusive EtherNet/IP Hot surfaces, e.g. possibly caused by high ambient temperatures or strong direct sunlight! Risk of burns Verify surface temperature and wear protective gloves. Set selector switch [5] to position Local control (LOCAL).

  • Page 37: Menu Layout And Navigation

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Operation Figure 30: [1 4] Push buttons or navigation support Selector switch Display Table 17: Important push button functions for menu navigation Push buttons Navigation sup-...

  • Page 38: User Level, Password

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Operation ACVExC 01.2 Non-Intrusive EtherNet/IP Figure 32: Marking with ID ID starts with = status menu ID starts with = main menu It is possible to select between status menu S and main menu M: Group selection For this, set selector switch to 0 (OFF), hold down push button C for approx.

  • Page 39: Password Entry

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Operation Table 18: User levels and authorisations Designation (user level) Authorisation/password Observer (1) Verify settings No password required Operator (2) Change settings Default factory password: 0000...

  • Page 40: Language In The Display

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Operation ACVExC 01.2 Non-Intrusive EtherNet/IP Select parameter Change passwords either: Change passwords click via the menu to parameter, or via direct display: press and enter ID M0229 Display indicates: ▶ Change passwords The user level is indicated in the top row (1 6), e.g.:...
  • Page 41 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Operation Enter password (→ enter password). Display indicates: ▶ Language and Save (bottom row) Language selection 10. Select new language via Up ▲ Down ▼ resulting in the following significations: black triangle: ▶...

  • Page 42: Indications

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Indications ACVExC 01.2 Non-Intrusive EtherNet/IP Indications 7.1. Indications during commissioning When switching on the power supply, all LEDs on the local controls illuminate for LED test approx. 1 second. This optical feedback indicates that the voltage supply is connected to the controls and all LEDs are operable.

  • Page 43: Feedback Signals From Actuator And Valve

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Indications Figure 40: Information in the status bar (top) Operation mode Error symbol (only for faults and warnings) ID number: S = Status page If further details or information are available with reference to the display, the following Navigation support indications Details or More appear in the navigation support (bottom display row).
  • Page 44 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Indications ACVExC 01.2 Non-Intrusive EtherNet/IP Figure 44: Torque The push button allows to select the unit displayed (percent %, Newton metre Nm Select unit or "foot-pound" ft-lb Figure 45: Units of torque 100 % indication equals the max.

  • Page 45: Status Indications According To Auma Classification

    Pause for operation in direction OPEN Pause for operation in directions OPEN and CLOSE 7.2.2. Status indications according to AUMA classification These indications are available if the parameter Diagnostic classific. M0539 is set to AUMA. Warnings (S0005) If a warning has occurred, the display shows S0005: the number of warnings occurred a blinking question mark after approx.

  • Page 46: Status Indications According To Namur Recommendation

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Indications ACVExC 01.2 Non-Intrusive EtherNet/IP Not ready REMOTE (S0006) The S0006 display shows indications of the Not ready REMOTE group. If such an indication has occurred, the display shows S0006: the number of indications occurred a blinking crossbar after approx.
  • Page 47 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Indications Figure 53: Function check For further information, please also refer to <Corrective action>. Maintenance required (S0010) The S0010 indication shows maintenance indications according to NAMUR recommendation NE 107.

  • Page 48: Indication Lights Of Local Controls

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Indications ACVExC 01.2 Non-Intrusive EtherNet/IP 7.3. Indication lights of local controls Figure 56: Arrangement and signification of indication lights Marking with symbols (standard) Marking with figures 1 6 (option)

  • Page 49: Optional Indications

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Indications 7.4. Optional indications 7.4.1. Mechanical position indication via indicator mark (not self-adjusting) Figure 57: Mechanical position indicator End position OPEN reached End position CLOSED reached...

  • Page 50: Signals (Output Signals)

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Signals (output signals) ACVExC 01.2 Non-Intrusive EtherNet/IP Signals (output signals) 8.1. Status signals via output contacts (digital outputs) Output contacts are only available if a parallel interface is provided in addition to the Conditions communication interface.

  • Page 51: Commissioning (Basic Settings)

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Commissioning (basic settings) Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated.

  • Page 52: Torque Switching: Set

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACVExC 01.2 Non-Intrusive EtherNet/IP Press Edit. Display indicates: ▶ Specialist (4) User login Up ▲ Down ▼ to select user: Information: Required user level: Specialist (4) or higher The symbols have the following meaning: black triangle: ▶...
  • Page 53 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Commissioning (basic settings) Up ▲ Down ▼ to select: CLOSE or OPEN ▶ Trip torque CLOSE ▶ Trip torque OPEN The black triangle ▶ indicates the current selection.

  • Page 54: Limit Switching: Set

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACVExC 01.2 Non-Intrusive EtherNet/IP 9.3. Limit switching: set Valve damage at valve/gearbox due to incorrect setting! When setting with motor operation: Stop actuator prior to reaching end of travel (press STOP push button).
  • Page 55 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Commissioning (basic settings) Set end position CLOSED again : Set end position CLOSED CMD0009 9.1 For large strokes: Set selector switch in position Local control (LOCAL)

  • Page 56: Output Speed (Internal): Set

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACVExC 01.2 Non-Intrusive EtherNet/IP 9.4. Output speed (internal): set This setting is only required if an internally specified speed is set as speed source: Sp. source... = Internal 1/Internal 2/Internal 3/Internal 4 Sp.

  • Page 57: Connection Between Ethernet/Ip Module And Computer: Check

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Commissioning (basic settings) Up ▲ Down ▼ to select user: Log on user Information: Required user level: Specialist (4) or higher The symbols have the following meaning: black triangle: ▶...

  • Page 58: Ethernet/Ip Module Configuration

    EtherNet/IP module configuration Configure the EtherNet/IP module using the “GW-7472 Utility” Windows software. The software is available for download on the AUMA website (www.auma.com) at “Service & Support / Software”. Ensure that the Run/Init module switch is set to “Run”.

  • Page 59: Test Run

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Commissioning (basic settings) Perform the selected settings and save using the Update Settings and Reboot button. Deactivated safety behaviour due to missing setting. Ensure that the box in front of Modbus Polling With EIP Connection is ticked.
  • Page 60 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACVExC 01.2 Non-Intrusive EtherNet/IP Move actuator manually to intermediate position or to sufficient distance from end position. Switch on actuator in direction CLOSE and observe the direction of rotation on...

  • Page 61: Direction Of Rotation At Hollow Shaft/Stem: Check

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Commissioning (basic settings) 9.7.2. Direction of rotation at hollow shaft/stem: check Figure 61: Direction of rotation of the hollow shaft/stem for operation in direction CLOSE (“clockwise closing” version)
  • Page 62 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACVExC 01.2 Non-Intrusive EtherNet/IP Operate actuator using push buttons OPEN, STOP, CLOSE. The limit switching is set correctly if (default indication): the yellow indication light/LED1 is illuminated in end position CLOSED the green indication light/LED5 is illuminated in end position OPEN the indication lights go out after travelling into opposite direction.

  • Page 63: Commissioning (Settings/Options In The Actuator)

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Commissioning (settings/options in the actuator) Commissioning (settings/options in the actuator) For actuators without mechanical position indicator (cover without indicator glass), no settings are required within the actuator when commissioning.

  • Page 64: Mechanical Position Indicator (Self-Adjusting)

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) ACVExC 01.2 Non-Intrusive EtherNet/IP Ignition of potentially explosive atmospheres caused by sparks. Risk of death or serious injury. Before opening the flameproof enclosure, ensure absence of gas and voltage.

  • Page 65: Gear Stage Of The Reduction Gearing: Test/Set

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Commissioning (settings/options in the actuator) Push both lower discs with the symbols (OPEN) and (CLOSED) towards each other. The disc with the arrow is thereby...

  • Page 66: Mechanical Position Indication Via Indicator Mark (Not Self-Adjusting)

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) ACVExC 01.2 Non-Intrusive EtherNet/IP Refer to table and check if turns/stroke correspond to the setting of the reduction gearing (stages 1 9). Table 20:...

  • Page 67: Gear Stage Of The Reduction Gearing: Test/Set

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Commissioning (settings/options in the actuator) Turn lower indicator disc until symbol (CLOSED) is in alignment with the mark on the cover. Move actuator to end position OPEN.
  • Page 68 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) ACVExC 01.2 Non-Intrusive EtherNet/IP Refer to table and check if turns/stroke of the actuator correspond to the setting of the reduction gearing (stages 1 9).
  • Page 69 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Commissioning (settings/options in the actuator) Figure 70: Control unit with reduction gearing Screw Crown wheel...

  • Page 70: Corrective Action

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Corrective action ACVExC 01.2 Non-Intrusive EtherNet/IP Corrective action 11.1. Faults during commissioning Table 23: Faults during operation/commissioning Fault Description/cause Remedy Mechanical position indicator cannot Reduction gearing is not suitable for turns/stroke Set gear stage of the reduction gearing.
  • Page 71 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Corrective action Faults and warnings via status indications in the display Indication on display Description/cause Remedy S0009 Collective signal 08: For indicated value > 0: Press push button...
  • Page 72 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Corrective action ACVExC 01.2 Non-Intrusive EtherNet/IP Warnings and Out of specification Indication on display Description/cause Remedy PVST abort Partial Valve Stroke Test (PVST) was aborted or Perform RESET or restart PVST.
  • Page 73 Selector switch is not in position REMOTE. Set selector switch to position REMOTE. Service active Operation via service interface (Bluetooth) and Exit service software. AUMA CDT service software. Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls enable>.

  • Page 74: Signal For Temperature Warning Of Ptc Tripping Device

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Corrective action ACVExC 01.2 Non-Intrusive EtherNet/IP Active signal means: The PTC tripping device temperature is not within the permitted temperature range. Table 28: Signal on temperature monitoring of PTC tripping device active...

  • Page 75: Test/Replace Fuses

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Corrective action Figure 71: Pull fuse holder out of pin carrier, open fuse cover and replace old fuses by new ones. 11.3.2.2. Test/replace fuses F3/F4 Loosen screws [1] and remove cover [2] on the rear of the actuator controls.
  • Page 76 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Corrective action ACVExC 01.2 Non-Intrusive EtherNet/IP Depending on the parameter setting (motor protection behaviour), the fault signal is either automatically reset or the fault signal has to be acknowledged.

  • Page 77: Servicing And Maintenance

    Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the contact addresses, refer to our website (www.auma.com).

  • Page 78: Disconnection From The Mains

    Removing the plug: Remove electrical connection. Cover [1] and plug-in type frame [4] or connection frame [5] remain together. Seal open plug/socket connection, e.g. using AUMA protection cover and parking frame. Clean sealing faces of plug/socket connector and housing. Fitting the plug/socket connector: Preserve joint surfaces with an acid-free corrosion protection agent.

  • Page 79: Maintenance

    Electrical connection cables must be placed properly and in perfect condition. Thoroughly touch up any possible damage to painting to prevent corrosion. Original paint in small quantities can be supplied by AUMA. Cable entries, cable glands, plugs etc. have to be checked for correct tightness and sealing.
  • Page 80 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Servicing and maintenance ACVExC 01.2 Non-Intrusive EtherNet/IP Fetten und Ölen The following generally applies: Greases and oils are hazardous to water and must not be released into the environment.

  • Page 81: Technical Data

    Indication whether manual operation is active/not active via single switch (1 change-over contact) tion) Electrical connection Standard: AUMA Ex plug/socket connector with screw-type terminals (KP) Option: Ex plug/socket connector with terminal blocks (KES), increased safety Ex e Ex plug/socket connector with terminal blocks (KES), flameproof enclosure Ex d...
  • Page 82 Two-component iron-mica combination Colour Standard: AUMA silver-grey (similar to RAL 7037) Option: Available colours on request Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. Detailed information can be provided on request. Noise level < 72 dB (A)

  • Page 83: Technical Data Actuator Controls

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Technical data 13.2. Technical data Actuator controls Features and functions Explosion protection Refer to name plate Certificates and standards Certificates are attached to the device. All standards applied and their respective issues are indicated on these certificates.
  • Page 84 Bluetooth class II chip, version 2.1: With a range up to 10 m in industrial environments, supports the SPP Bluetooth profile (Serial Port Profile). Communication interface Required accessories: AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices)
  • Page 85 Torque characteristics stored can be shown on the display. Motor protection evaluation PTC tripping device (TMS module) in combination with PTC thermistors within actuator motor Electrical connection Standard: AUMA Ex plug/socket connector with terminal blocks (KES) Threads for cable entries Standard: Metric threads Options:...
  • Page 86 IP68 EN 60529 Terminal compartment additionally sealed against interior (double sealed) According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Duration of continuous immersion in water: Max. 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.
  • Page 87 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Technical data Further information Weight Approx. 7 kg (with AUMA plug/socket connector) EU Directives ATEX Directive 2014/34/EU Machinery Directive 2006/42/EC Low Voltage Directive 2014/35/EU EMC Directive 2014/30/EU...

  • Page 88: Spare Parts

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Spare parts ACVExC 01.2 Non-Intrusive EtherNet/IP Spare parts 14.1. Multi-turn actuators SA(V)Ex 07.2 SA(V)Ex 16.2 / SAR(V)Ex 07.2 SAR(V)Ex 16.2 KES...
  • Page 89 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 90: Acvexc 01.2 Actuator Controls With Kes Electrical Connection

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Spare parts ACVExC 01.2 Non-Intrusive EtherNet/IP 14.2. ACVExC 01.2 actuator controls with KES electrical connection...
  • Page 91 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 92: Certificates

    Certificates are valid as from the indicated date of issue. Subject to changes without Information notice. The latest versions are attached to the device upon delivery and also available for download at http://www.auma.com. 15.1. Declaration of Incorporation and EU Declaration of Conformity...
  • Page 93 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP...
  • Page 94 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP...

  • Page 95: Index

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Index Index Earth connection Electrical connection 25, 81 Accessories (electrical con- Enclosure protection 8, 9, 82, 86 nection) Error - indication on display Accessories for assembly...
  • Page 96 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Index ACVExC 01.2 Non-Intrusive EtherNet/IP Main menu Packaging Mains/voltage range/fre- Parking frame quency range Password Mains frequency Password change Mains voltage 25, 81 Password entry Maintenance 5, 77, 79...
  • Page 97 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive EtherNet/IP Index Safety instructions Wall bracket Safety instructions/warnings Warnings - indication on dis- Safety measures play Safety standards Wiring diagram 11, 25 Screw plugs Self-locking Year of production...

  • Page 98: Addresses

    Europe AUMA Finland Oy AUMA-LUSA Representative Office, Lda. FI 02230 Espoo PT 2730-033 Barcarena Tel +358 9 5840 22 Tel +351 211 307 100 AUMA Riester GmbH & Co. KG auma@auma.fi geral@aumalusa.pt www.auma.fi Location Muellheim SAUTECH DE 79373 Muellheim AUMA France S.A.R.L.
  • Page 99 AUMA worldwide America AUMA Actuators (China) Co., Ltd. FLOWTORK TECHNOLOGIES CN 215499 Taicang CORPORATION AUMA Argentina Rep.Office Tel +86 512 3302 6900 PH 1550 Mandaluyong City AR Buenos Aires mailbox@auma-china.com Tel +63 2 532 4058 Tel +54 11 4737 9026 www.auma-china.com...
  • Page 100 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y009.149/003/en/1.20 For detailed information on AUMA products, refer to the Internet: www.auma.com...

This manual is also suitable for:

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