AUMA SA 07.1 - SA 30.1 Operation Instructions Manual
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AUMA SA 07.1 - SA 30.1 Operation Instructions Manual

Multi-turn actuators with actuator controls auma matic am 01.1; auma matic am 02.1
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Electric multi-turn actuators
SA 07.1 – SA 30.1
SAR 07.1 – SAR 30.1
with actuator controls
AUMA MATIC AM 01.1/AM 02.1
Operation instructions
Certificate Registration No.
12 100/104 4269

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Summary of Contents for AUMA SA 07.1 - SA 30.1

  • Page 1 Electric multi-turn actuators SA 07.1 – SA 30.1 SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions Certificate Registration No. 12 100/104 4269...

  • Page 2: Table Of Contents

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions These instructions valid for multi-turn actuators of the type range Scope of these instructions: SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with the actuator controls AM 01.1/AM 02.1.
  • Page 3 Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 Page Setting the mechanical position indicator (option) Closing the switch compartment Actuator controls AUMA MATIC 20.1 Functions of the diagnosis LEDs on the interface board (standard version) 20.2...

  • Page 4: Safety Instructions

    Operation instructions Safety instructions Range of application AUMA actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves and ball valves. For other applications, please consult us. The manufacturer is not liable for any possible damage resulting from use in other than the designated appli- cations.

  • Page 5: Short Description

    AUMA MATIC AM 01.1/AM 02.1 Short description AUMA multi-turn actuators of the type range SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 are driven by an electric motor and controlled by the actuator con- trols AUMA MATIC AM 01.1/AM 02.1, which is included in the scope of deliv- ery.

  • Page 6: Technical Data

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions Technical data Features and functions Type of duty Standard: Short time duty S2 - 15 min Intermittent duty S4 - 25 %...
  • Page 7 Multi-turn actuators SA 07.1 – SA 30.1 SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 Switchgear Standard: Reversing contactors (mechanically and electrically interlocked) for motor power up to 1.5 kW Options: Reversing contactors...
  • Page 8 7) Cable length between actuator and AUMA MATIC max. 100 m. Not suitable for version with potentiometer in the actuator. Instead of the potentiometer, an RWG...

  • Page 9: Additional Information To The Wiring Diagram Legend

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 Additional information to the wiring diagram legend Information A: A running indication is possible if blinker transmitter (S5) is installed (opening and closing of contacts).

  • Page 10: Transport, Storage And Packaging

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions Transport, storage and packaging Transport For transport to place of installation, use sturdy packaging. Do not attach ropes or hooks to the handwheel for the purpose of lifting by hoist.

  • Page 11: Mounting To Valve/Gearbox

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 Mounting to valve/gearbox Prior to mounting the multi-turn actuator must be checked for damage. Damaged parts must be replaced by original spare parts.
  • Page 12 Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions Finish machining of stem nut (output drive type A): Figure 5 Output drive type A Stem nut 80.3 80.01/80.02 80.2...

  • Page 13: Mounting Positions Of The Local Controls

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 Mounting positions of the local controls The mounting position of the local controls is designed according to the order. If, after mounting the actuator to the valve or the gearbox on site, the local controls is in an unfavourable position, the mounting position can eas- ily be changed at a later date.

  • Page 14: Electrical Connection

    The wiring diagram applicable to the actuator is attached to the handwheel in a weather-proof bag, together with the operation instructions. In case the wiring diagram is not available, it can be obtained from AUMA (state com- mission no., refer to name plate) or downloaded directly from the Internet (www.auma.com).
  • Page 15 100 m. Preconfectioned cables for the connection between actuator and AUMA MATIC on wall bracket can be obtained from AUMA on request. In case no preconfectioned cables are used, the following additionally has to be observed: Use suitable flexible and screened connecting cables.

  • Page 16: Connection With Auma Plug/Socket Connector (S, Sh, Se)

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions Connection with AUMA plug/socket connector (S, SH, SE) Figure12: Version S (standard) Figure 13: Version SH Figure 14: Version SE...
  • Page 17 Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 Connecting the cables Connect cables according to order-related wiring diagram. Cross sections: - Power terminals (U1, V1, W1, U2, V2, W2) and protective earth (symbol: max.

  • Page 18: Manual Operation

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions Manual operation The actuator may be operated manually for purposes of setting and com- missioning and in case of motor failure or power failure.

  • Page 19: Operation And Indications Of The Local Controls

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 10. Operation and indications of the local controls Figure 22: Local controls Push buttons Indication lights Selector switch Selector switch...
  • Page 20 Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions Push buttons If the selector switch is in position local control (I), use the push buttons OPEN - STOP - CLOSE to operate the actuator locally.

  • Page 21: Opening The Switch Compartment

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 11. Opening the switch compartment To be able to carry out the following settings (up to and including clause 18.), the switch compartment must be opened and, if installed, the indicator disc must be removed.

  • Page 22: Setting The Limit Switching

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions 12. Setting the limit switching 12.1 Setting end position CLOSED (black section) Turn handwheel clockwise until valve is closed.

  • Page 23: Setting The Duo Limit Switching (Option)

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 13. Setting the DUO limit switching (option) Any application can be switched on or off via the two intermediate position switches.

  • Page 24: Setting The Torque Switching

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions 14. Setting the torque switching 14.1 Setting The set torque must suit the valve! This setting must only be changed with the consent of the...

  • Page 25: Test Run

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 15. Test run 15.1 Checking the direction of rotation If provided, place indicator disc on shaft. The direction of rotation of the indicator disc (figure 29) indicates the direction of rotation of the output drive.

  • Page 26: Checking The Setting Of The Limit Switching

    Figure 36: Selector switch RESET In case the selector switch position TEST does not initiate a fault signal, the wiring and the selector switch have to be checked by the AUMA service. If no other options (clauses 16. to 18.) require setting:...

  • Page 27: Setting The Potentiometer (Option)

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 16. Setting the potentiometer (option) — For remote indication — Move valve to end position CLOSED. Turn potentiometer (E2) clockwise to the stop.

  • Page 28: Setting The Electronic Position Transmitter Rwg (Option)

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions 17. Setting the electronic position transmitter RWG (option) — For remote indication or external control — After mounting the actuator on the valve, check setting and adjust, if neces- sary (refer to subclauses 17.1 or 17.2).

  • Page 29: Setting 2-Wire System 4 - 20 Ma And 3-/4-Wire System 0 - 20 Ma

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 17.1 Setting 2-wire system 4 – 20 mA and 3-/4-wire system 0 – 20 mA Connect voltage to electronic position transmitter.

  • Page 30: Setting 3-/4- Wire System 4 - 20 Ma

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions 17.2 Setting 3-/4- wire system 4 – 20 mA Connect voltage to electronic position transmitter. Move valve to end position CLOSED.

  • Page 31: Setting The Mechanical Position Indicator (Option)

    18. Setting the mechanical position indicator (option) Place indicator disc on shaft. Move valve to end position CLOSED. Turn lower indicator disc (figure 41) until symbol CLOSED is in alignment with the mark on the cover (figure 42). Move actuator to end position OPEN. Hold lower indicator disc CLOSED in position and turn upper disc with symbol OPEN until it is in alignment with the mark on the cover.

  • Page 32: Actuator Controls Auma Matic

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions 20. Actuator controls AUMA MATIC Figure 43: Positions of the boards within the controls Cover Timer board (option) Cover plate...

  • Page 33: Programming The Logic Board

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 20.2 Programming the logic board The type of seating – limit or torque seating – (switch S1-2 and switch S3-2, figure 45) must be determined by the valve manufacturer.

  • Page 34: Emergency - Open And Emergency - Close Signal (Option)

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions 20.3 EMERGENCY - OPEN and EMERGENCY - CLOSE signal (option) digit in wiring diagram MSP … C, D, or P)

  • Page 35: Electronic Positioner (Option)

    0.5 – 15 s automatically reduced by 3. 21.2 Setting The positioner in the actuator controls AUMA MATIC is programmed according to the purchase order details and is set together with the actuator prior to delivery. Due to peculiarities of the regulating system not known beforehand, a read- justment may become necessary.

  • Page 36: Setting Type Of Signal (Option)

    Multi-turn actuators SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 with actuator controls AUMA MATIC AMExC 01.1 Operation instructions Figure 48: Positioner board A7 S2-7 P9 (ΔE) P7 (Sens) S3-7 P3 (0) P4 (max) Meas. points: MP2(+) MP1(–) Meas. points: MP3(+)/MP4(–) for E1 21.2.1 Setting type of signal (option)

  • Page 37: Setting Actuator Behaviour On Loss Of Signal

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 21.2.2 Setting actuator behaviour on loss of signal In case of a loss of signal of nominal value E1 or actual value E2, the reac- tion of the actuator can be programmed via the switch S2-7.

  • Page 38: Positioner Adjustment For End Position Closed (Standard Version)

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions 21.3 Positioner adjustment for end position CLOSED (standard version) Before beginning the setting of the positioner, it has to be ensured that the limit and torque switching of the actuator as well as the feedback have been set (clauses 16.

  • Page 39: Positioner Adjustment For End Position Open (Standard Version)

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 21.4 Positioner adjustment for end position OPEN (standard version) Run multi-turn actuator by pressing push button (local controls) to end position OPEN.
  • Page 40 Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions Figure 50: Cover plate for positioner - standard Label with signal indication (in our example: E1 = 4 – 20 mA, E2 = 4 – 20 mA)

  • Page 41: Positioner Adjustment For End Position Open (Inverse Operation)

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 21.6 Positioner adjustment for end position OPEN (inverse operation) In standard version the maximum input signal (E1 = 20 mA) results in opera- tion to end position OPEN.

  • Page 42: Positioner Adjustment End Position Closed (Inverse Operation)

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions 21.7 Positioner adjustment end position CLOSED (inverse operation) Run actuator with push button (local controls) to end position CLOSED.

  • Page 43: Positioner In Split Range Version (Option)

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 21.8 Positioner in Split Range version (option) For Split Range, a modified version of the positioner is used. The standard version is not suitable for Split Range operation.
  • Page 44 Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions Figure 53: Positioner board A7, Split Range version P9 (ΔE) P7 (Sens) S2-7 P3 (0) P4 (max) S3-7 Meas.points...

  • Page 45: Timer (Option)

    In order to avoid water hammer in long pipelines, stepping mode can be chosen for any part of the travel. The timer is installed in the actuator controls AUMA MATIC instead of the interface board. Electronic timer is not possible in combination with positioner.

  • Page 46: Setting Start And End Of Stepping Mode Via Duo Limit Switching (Option)

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions 22.2 Setting start and end of stepping mode via DUO limit switching (option) Start and end of stepping mode can also be set via external switches (use potential-free contacts).

  • Page 47: Setting On And Off Times

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 22.3 Setting ON and OFF times ON and OFF times can be set independently of each other between 1 – 30 seconds at the 4 potentiometers R10 to R13.

  • Page 48: Fuses

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions 23. Fuses Switch off the mains before changing the fuses. When replacing fuses, only fuses according to table 13 may be used.

  • Page 49: Motor Protection

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 23.2 Motor protection In order to protect against overheating and impermissibly high temperatures at the actuator, PTC thermistors or thermoswitches are embedded in the motor winding.

  • Page 50: Enclosure Protection Ip 68 (Option)

    As standard, actuators and controls are delivered without cable glands. For delivery, the threads are sealed with plugs in the factory. When ordered, cable glands can also be supplied by AUMA at an addi- tional charge. For this, it is necessary to state the outside diameter of the cables.

  • Page 51: Applications In Ex Zone 22 (Option)

    25. Applications in Ex zone 22 (option) Multi-turn actuators of type range SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 in version AUMA MATIC basically meet the requirements for applications in dust hazardous locations of ZONE 22, in compliance with the ATEX direc- tive 94/9/EC.

  • Page 52: Maintenance

    Lubrication of the valve stem must be done separately. 28. Disposal and recycling AUMA actuators have an extremely long lifetime. However, they have to be replaced at one point in time. The actuators have a modular design and may therefore easily be disas- sembled, separated, and sorted according to materials, i.e.:...
  • Page 53 Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 Note...
  • Page 54 Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions 30. Spare parts list multi-turn actuator SA/SAR 07.1 – SA/SAR 16.1...
  • Page 55 AUMA MATIC AM 01.1/AM 02.1 Note: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Delivered spare parts may slightly vary from the representation.

  • Page 56: Spare Parts List Controls Auma Matic

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions 31. Spare parts list controls AUMA MATIC...
  • Page 57 Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any lia- bility. Delivered spare parts may slightly vary from the representation.

  • Page 58: Declaration Of Conformity And Declaration Of Incorporation

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions 32. Declaration of Conformity and Declaration of Incorporation...

  • Page 59: Index

    Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1 Index Ambient temperature Limit switching 22,23,26 Safety instructions Local controls Selector switch Logic board Self-retaining 20,33 Blinker transmitter Loss of signal...

  • Page 60: Addresses Of Auma Offices And Representatives

    +49 7631 - 809-0 +49 711 - 34803 0 +49 7631 - 809 1250 +49 711 - 34803 34 Certificate Registration No. riester@auma.com riester@wof.auma.com 12 100/104 4269 www.auma.com www.auma.com For detailed information about AUMA products, refer to the Internet: Y000.176/003/en/1.08 www.auma.com...

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Sar 07.1 - sar 30.1

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