AUMA SAV Series Operation Instructions Manual
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AUMA SAV Series Operation Instructions Manual

Multi-turn actuators
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Multi-turn actuators
SAV 07.2
SAV 16.2
SARV 07.2
SARV 16.2
Control unit: electronic (MWG)
with actuator controls
ACV 01.2 Non-Intrusive
Control
Parallel
Profibus DP
Profinet
Modbus RTU
Modbus TCP/IP
Foundation Fieldbus
HART
Operation instructions
Assembly, operation, commissioning

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Summary of Contents for AUMA SAV Series

  • Page 1 Multi-turn actuators SAV 07.2 SAV 16.2 SARV 07.2 SARV 16.2 Control unit: electronic (MWG) with actuator controls ACV 01.2 Non-Intrusive Control Parallel Profibus DP Profinet Modbus RTU Modbus TCP/IP Foundation Fieldbus HART Operation instructions Assembly, operation, commissioning...

  • Page 2: Table Of Contents

    Manual (Operation and setting ) of actuator controls ACV 01.2 Modbus TCP/IP Manual (Fieldbus device integration) of actuator controls ACV 01.2 Modbus TCP/IP Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>).
  • Page 3 7.1. Indications during commissioning 7.2. Indications in the display 7.2.1. Feedback indications from actuator and valve 7.2.2. Status indications according to AUMA classification 7.2.3. Status indications according to NAMUR recommendation 7.3. Indication lights of local controls 7.4. Optional indications 7.4.1.
  • Page 4 SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Table of contents ACV 01.2 Modbus TCP/IP Commissioning (settings/options in the actuator)............. 10.1. Switch compartment: open/close 10.2. Mechanical position indicator (self-adjusting) 10.2.1. Mechanical position indicator: set 10.2.2. Gear stage of the reduction gearing: test/set 10.3.

  • Page 5: Safety Instructions

    Any device modification requires prior written consent of the manufacturer. 1.2. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves. Other applications require explicit (written) confirmation by the manufacturer.

  • Page 6: Applications In Ex Zone 22 (Option)

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Safety instructions ACV 01.2 Modbus TCP/IP Service lifts according to EN 81-1/A1 Escalators Continuous duty Buried service Continuous submersion (observe enclosure protection) Potentially explosive areas, with the exception of zone 22 Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use.

  • Page 7: Warnings And Notes

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Safety instructions 1.4. Warnings and notes The following warnings draw special attention to safety-relevant procedures in these operation instructions, each marked by the appropriate signal word (DANGER, WARNING, CAUTION, NOTICE).
  • Page 8 SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Safety instructions ACV 01.2 Modbus TCP/IP Electrical voltage Hazardous voltage! Warning of electric shock. At some devices, the warning sign additionally includes a time interval, e.g. 30 s. Once power supply is switched off, you will have to wait for the indicated period.

  • Page 9: Identification

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Identification Identification 2.1. Name plate Figure 1: Arrangement of name plates Actuator name plate Actuator controls name plate Motor name plate Additional plate, e.g. KKS plate (Power Plant Classification System) Actuator name plate Figure 2: Actuator name plate (example) (= manufacturer logo);...
  • Page 10 SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Identification ACV 01.2 Modbus TCP/IP Actuator controls name plate Figure 3: Name plate for actuator controls (example) (= manufacturer logo) Type designation Order number Serial number Actuator terminal plan Actuator controls terminal plan Mains/voltage range/frequency range Rated power of the ACV...
  • Page 11 Control via Modbus TCP/IP interface and control voltage for OPEN-CLOSE control via digital inputs (OPEN, STOP, CLOSE) When registered as authorised user, you may use our AUMA Assistant App to scan Data Matrix code the Data Matrix code and directly access the order-related product documents without having to enter order number or serial number.

  • Page 12: Short Description

    A multi-turn actuator is an actuator which transmits torque to a valve for at least one full revolution. It is capable of withstanding thrust. AUMA multi-turn actuators are driven by an electric motor and are capable of withstanding thrust in combination with output drive type A. For manual operation, a handwheel is provided.

  • Page 13: Transport, Storage And Packaging

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Transport, storage and packaging Transport, storage and packaging 3.1. Transport For transport to place of installation, use sturdy packaging. Hovering load! Death or serious injury. Do NOT stand below hovering load.

  • Page 14: Storage

    AD... SARV 16.2 Refer to motor name plate Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical con- nection in standard version, output drive type B1 and handwheel. For other output drive types, heed additional weights. Table 5: Weights for output drive type A 07.2...

  • Page 15: Packaging

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Transport, storage and packaging 3.3. Packaging Our products are protected by special packaging for transport when leaving the factory. The packaging consists of environmentally friendly materials which can easily be separated and recycled.

  • Page 16: Assembly

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Assembly ACV 01.2 Modbus TCP/IP Assembly 4.1. Mounting position The product described in this document can be operated in any mounting position. Restriction: When using oil instead of grease within the actuator gear housing, the hollow shaft mounting position must be perpendicular, with the flange pointing downward.

  • Page 17: 4.3.1.1. Stem Nut: Finish Machining

    To adapt the actuators to available output drive types A with flanges F10 and F14 Information (year of manufacture: 2009 and earlier), an adapter is required. The adapter can be ordered from AUMA. 4.3.1.1. Stem nut: finish machining This working step is only required if stem nut is supplied unbored or with pilot bore.

  • Page 18: 4.3.1.2. Multi-Turn Actuator (With Output Drive Type A): Mount To Valve

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Assembly ACV 01.2 Modbus TCP/IP Remove axial bearing washers [2.1] and axial needle roller and cage assemblies [2.2] from stem nut [1]. Drill and bore stem nut [1] and cut thread. Information: When fixing in the chuck, make sure stem nut runs true! Clean the machined stem nut [1].

  • Page 19: Output Drive Types B And E

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Assembly 10. Fasten screws [3] crosswise with a torque according to table. Table 7: Tightening torques for screws Threads Tightening torque [Nm] Strength class A2-80/A4 80 11.

  • Page 20: 4.3.2.1. Multi-Turn Actuator With Output Drive Types B: Mount To Valve/Gearbox

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Assembly ACV 01.2 Modbus TCP/IP Figure 12: Output drive type B Flange multi-turn actuator (e.g. F07) Hollow shaft Output drive sleeve (illustration examples) [3] B/B1/B2 and [3]* B3/B4/E, respectively with bore and keyway Gearbox/valve shaft with parallel key Spigot at valve flanges should be loose fit.

  • Page 21: Accessories For Assembly

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Assembly Fasten multi-turn actuator with screws according to table. Information: We recommend applying liquid thread sealing material to the screws to avoid contact corrosion. Fasten screws crosswise to a torque according to table.

  • Page 22: Mounting Positions Of Local Controls

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Assembly ACV 01.2 Modbus TCP/IP Screw stem protection tube [2] into thread and tighten it firmly. Information: For stem protection tubes made of two or more segments, all parts have to be thoroughly screwed together.

  • Page 23: Mounting Positions: Modify

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Assembly 4.5.1. Mounting positions: modify Hazardous voltage! Risk of electric shock. Disconnect device from the mains before opening. Wait for 30 seconds after power cut-off prior to opening the housing. Electrostatic discharge ESD! Risk of damage to electronic components.

  • Page 24: Electrical Connection

    It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). Actuator controls (actuators) are suitable for use in TN and TT networks with directly Permissible networks earthed star point for mains voltage up to maximum 480 V AC.
  • Page 25 Consider length and cross section of connecting cable when defining the protection required. Separate mounting (actuator controls on wall bracket) requires prior consent of Information AUMA. All input signals (control inputs) must be supplied with the same potential. Potential of customer connections...
  • Page 26 SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Electrical connection ACV 01.2 Modbus TCP/IP Safety measures and safety equipment must comply with the respectively valid Safety standards national on site specifications. All externally connected devices shall comply with the relevant safety standards for the place of installation.

  • Page 27: Sj Electrical Connection (Auma Plug/Socket Connector)

    Short description Control contacts also available as crimp-type connection as an option. SJ version . For power and control cable connection, remove the AUMA plug/socket connector and the socket carrier from terminal compartment. Removing the cover is sufficient for connecting the fieldbus cables.

  • Page 28: Terminal Compartment (For Mains Connection): Open

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Electrical connection ACV 01.2 Modbus TCP/IP 5.2.1. Terminal compartment (for mains connection): open Figure 20: Open mains terminal compartment Connection housing Screws for frame O-ring Screws for socket carrier Socket carrier Cable entries for mains connection (power and control contacts) Blanking plug...

  • Page 29: Cable Connection

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Electrical connection 5.2.2. Cable connection Table 14: Terminal cross sections and terminal tightening torques Designation Terminal cross sections Tightening torques Power contacts 6 mm (flexible) 1.5 Nm (U1, V1, W1, U2, V2, W2)

  • Page 30: Terminal Compartment (For Mains Connection): Close

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Electrical connection ACV 01.2 Modbus TCP/IP 5.2.3. Terminal compartment (for mains connection): close Figure 23: Close mains terminal compartment Connection housing Screws for frame O-ring Screws for socket carrier Socket carrier Cable gland (not included in delivery) Blanking plug...

  • Page 31: Fieldbus Terminal Compartment: Open

    Screws for cover O-ring Cable entries for fieldbus cables Blanking plug For connecting Industrial Ethernet cables, the AUMA plug/socket connector is used as field-assembly Ethernet connector. When removing the cover [1], the connection board is easily accessible. Hazardous voltage! Risk of electric shock.

  • Page 32: Fieldbus Terminal Compartment: Close

    For connecting cables to RJ-45 connectors, proceed in compliance with the Cable connection connector manufacturer specifications. When using the RJ-45 connector supplied by AUMA, please heed the assembly instructions provided. Connect RJ-45 connector to port for Ethernet cable [1]. 5.2.6.

  • Page 33: Accessories For Electrical Connection

    Permissible length of connecting cables: max. 16 m. Observe prior to connec- Longer cables require an external filter (available on request) tion We recommend using an AUMA “LSW” cable set. 5.3.2. Parking frame Figure 29: Parking frame, example with plug/socket connector and cover...

  • Page 34: Ds Intermediate Frame For Double Sealing

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Electrical connection ACV 01.2 Modbus TCP/IP Parking frame for safe storage of a disconnected plug or cover. Application For protection against touching the bare contacts and against environmental influences.

  • Page 35: Operation

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Operation Operation 6.1. Manual operation For purposes of setting and commissioning, in case of motor or power failure, the actuator may be operated manually. Manual operation is engaged by an internal change-over mechanism.

  • Page 36: Motor Operation

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Operation ACV 01.2 Modbus TCP/IP 6.2. Motor operation Perform all commissioning settings and the test run prior to motor operation. Valve damage due to incorrect basic setting! Prior to electrical operation of the actuator, the basic settings i.e.

  • Page 37: Actuator Operation From Remote

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Operation 6.2.2. Actuator operation from remote Risk of immediate actuator operation when switching on! Risk of personal injuries or damage to the valve If the actuator starts unexpectedly: Immediately turn selector switch to position 0 (OFF).

  • Page 38: Menu Layout And Navigation

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Operation ACV 01.2 Modbus TCP/IP Table 16: Important push button functions for menu navigation Push buttons Navigation sup- Functions port on display Up ▲ Change screen/selection Change values Enter figures from 0 to 9 Down ▼...

  • Page 39: User Level, Password

    Change device configuration e.g. type of seating, assignment of output contacts Default factory password: 0000 Service (5) Service staff Change configuration settings AUMA (6) AUMA administrator 6.4.1. Password entry Select desired menu and hold down push button for approx. 3 seconds.

  • Page 40: Password Change

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Operation ACV 01.2 Modbus TCP/IP Select higher user level via Up ▲ and confirm with Display indicates: Password 0*** Use push buttons Up ▲ Down ▼ to select figures 0 to 9. Confirm first digit of password via push button Repeat steps 1 and 2 for all further digits.

  • Page 41: Language Change

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Operation 6.5.1. Language change Display M0009 Language M0049 Set selector switch to position 0 (OFF). Select main menu Press push button C Setup and hold it down for approx. 3 seconds. Display goes to main menu and indicates: ▶...

  • Page 42: Indications

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Indications ACV 01.2 Modbus TCP/IP Indications 7.1. Indications during commissioning When switching on the power supply, all LEDs on the local controls illuminate for LED test approx. 1 second. This optical feedback indicates that the voltage supply is connected to the controls and all LEDs are operable.

  • Page 43: Feedback Indications From Actuator And Valve

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Indications Figure 45: Information in the status bar (top) Operation mode Error symbol (only for faults and warnings) ID number: S = Status page If further details or information are available with reference to the display, the following Navigation support indications Details or More appear in the navigation support (bottom display row).
  • Page 44 SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Indications ACV 01.2 Modbus TCP/IP Figure 49: Torque The push button allows to select the unit displayed (percent %, Newton metre Nm Select unit or "foot-pound" ft-lb Figure 50: Units of torque 100 % indication equals the max.

  • Page 45: Status Indications According To Auma Classification

    Pause for operation in direction OPEN Pause for operation in directions OPEN and CLOSE 7.2.2. Status indications according to AUMA classification These indications are available if the parameter Diagnostic classific. M0539 is set to AUMA. Warnings (S0005) If a warning has occurred, the display shows S0005: the number of warnings occurred a blinking question mark after approx.

  • Page 46: Status Indications According To Namur Recommendation

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Indications ACV 01.2 Modbus TCP/IP Not ready REMOTE (S0006) The S0006 display shows indications of the Not ready REMOTE group. If such an indication has occurred, the display shows S0006: the number of indications occurred a blinking crossbar after approx.
  • Page 47 SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Indications Figure 58: Function check For further information, please also refer to <Corrective action>. Maintenance required (S0010) The S0010 indication shows maintenance indications according to NAMUR recommendation NE 107.

  • Page 48: Indication Lights Of Local Controls

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Indications ACV 01.2 Modbus TCP/IP 7.3. Indication lights of local controls Figure 61: Arrangement and signification of indication lights Marking with symbols (standard) Marking with figures 1 6 (option) End position CLOSED reached (blinking: operation in direction CLOSE) 2 Tc Torque fault CLOSE...

  • Page 49: Optional Indications

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Indications 7.4. Optional indications 7.4.1. Mechanical position indication via indicator mark Figure 62: Mechanical position indicator End position OPEN reached End position CLOSED reached Indicator mark at cover Independent of power supply Characteristics...

  • Page 50: Signals (Output Signals)

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Signals (output signals) ACV 01.2 Modbus TCP/IP Signals (output signals) 8.1. Status signals via output contacts (digital outputs) Output contacts are only available if a parallel interface is provided in addition to the Conditions communication interface.

  • Page 51: Commissioning (Basic Settings)

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Commissioning (basic settings) Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated.

  • Page 52: Torque Switching: Set

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACV 01.2 Modbus TCP/IP Up ▲ Down ▼ to select user: User login Information: Required user level: Specialist (4) or higher The symbols have the following meaning: black triangle: ▶...

  • Page 53: Limit Switching: Set

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Commissioning (basic settings) Press Display shows the set value. The bottom row indicates: Edit Esc Edit. Press Display indicates: Specialist (4) → continue with step 7 in bottom row Up ▲...
  • Page 54 SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACV 01.2 Modbus TCP/IP Limit switching M0010 Set end pos.CLOSED? M0084 Set end pos. OPEN? M0085 Set selector switch to position 0 (OFF). Select main menu Press push button C and hold it down for approx.

  • Page 55: Output Speed (Internal): Set

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Commissioning (basic settings) 10. Press Yes to confirm new end position. Confirm new end posi- tion Display indicates: End pos. CLOSED set! The left LED is illuminated (standard version) and thus indicates that the end position CLOSED setting is complete.
  • Page 56 SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACV 01.2 Modbus TCP/IP Speed internal 4 M1933 Speed rem. min. M1936 Speed rem. max M1937 Default value: according to order data Setting range: The adjustable speed range is indicated on the actuator name plate. Select main menu Set selector switch to position 0 (OFF).

  • Page 57: Fieldbus Address (Slave Address), Baud Rate, Parity And Monitoring Time: Set

    Parity/stop bit = Even, 1 stop bit Monitoring time = 15 seconds Information Parameter MD2 slave address is only available if AUMA redundancy I (option) is available. For further settings and information e.g. on redundancy, refer to Manual (Device integration).

  • Page 58: Direction Of Rotation At Hollow Shaft/Stem: Check

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACV 01.2 Modbus TCP/IP Switch on actuator in direction CLOSE and observe the direction of rotation on the mechanical position indication: For self-adjusting mechanical position indication: The direction of rotation is correct if the actuator operates in direction CLOSE and arrow turns clockwise in direction CLOSE (symbol...

  • Page 59: Limit Switching: Check

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Commissioning (basic settings) Switch on actuator in direction CLOSE and observe direction of rotation at hollow shaft [3] or stem [5]: The direction of rotation is correct if the actuator moves in direction CLOSE and the hollow shaft in clockwise direction, or the stem moves downward.

  • Page 60: Commissioning (Settings/Options In The Actuator)

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) ACV 01.2 Modbus TCP/IP Commissioning (settings/options in the actuator) For actuators without mechanical position indicator (cover without indicator glass), no settings are required within the actuator when commissioning. Figure 67: Mechanical position indicator (self-adjusting) When equipped with the self-adjusting mechanical position indication, the position indication automatically adjusts upon the initial operation (e.g.

  • Page 61: Mechanical Position Indicator (Self-Adjusting)

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Commissioning (settings/options in the actuator) Loosen screws [2] and remove cover [1] from the switch compartment. Open Clean sealing faces of housing and cover. Close Check whether O-ring [3] is in good condition, replace if damaged.

  • Page 62: Gear Stage Of The Reduction Gearing: Test/Set

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) ACV 01.2 Modbus TCP/IP Move actuator to end position OPEN. The arrow rotates in direction OPEN driving the indicator disc with symbol (OPEN) until the actuator stops in position OPEN.

  • Page 63: Mechanical Position Indication Via Indicator Mark (Not Self-Adjusting)

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Commissioning (settings/options in the actuator) To modify settings, lift the lever at the reduction gearing and engage at the se- lected stage. Figure 73: Set reduction gearing 10.3.

  • Page 64: Gear Stage Of The Reduction Gearing: Test/Set

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) ACV 01.2 Modbus TCP/IP Hold lower indicator disc in position and turn upper disc with symbol (OPEN) until it is in alignment with the mark on the cover.
  • Page 65 SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Commissioning (settings/options in the actuator) Refer to table and check if turns/stroke of the actuator correspond to the setting of the reduction gearing (stages 1 9). If the setting is not correct: continue with step 3.
  • Page 66 SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) ACV 01.2 Modbus TCP/IP Figure 75: Control unit with reduction gearing Screw Crown wheel...

  • Page 67: Corrective Action

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Corrective action Corrective action 11.1. Faults during commissioning Table 23: Faults during operation/commissioning Fault Description/cause Remedy Mechanical position indicator cannot Reduction gearing is not suitable for turns/stroke Set gear stage of the reduction gearing.
  • Page 68 SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Corrective action ACV 01.2 Modbus TCP/IP Faults and warnings via status indications in the display Indication on display Description/cause Remedy S0009 Collective signal 08: For indicated value > 0: Press push button Indication according to NAMUR recommendation tails.
  • Page 69 For a description of the individual signals, refer to Manual (Operation and setting). Internal error Collective signal 14: AUMA service Internal error has occurred. Press push button Details to display a list of indi- vidual indications. For a description of the individual signals, refer to Manual (Operation and setting).
  • Page 70 Selector switch is not in position REMOTE. Set selector switch to position REMOTE. Service active Operation via service interface (Bluetooth) and Exit service software. AUMA CDT service software. Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls enable>.

  • Page 71: Fuses

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Corrective action Not ready REMOTE and Function check (collective signal 04) Indication on display Description/cause Remedy Interlock An interlock is active. Check interlock signal. Interlock by-pass By-pass function is interlocked.

  • Page 72: Servicing And Maintenance

    Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the relevant contact addresses, please refer to <Addresses>...

  • Page 73: Maintenance

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Servicing and maintenance 12.2. Maintenance Lubrication In the factory, the gear housing is filled with grease. Grease change is performed during maintenance Generally after 4 to 6 years for modulating duty. Generally after 6 to 8 years if operated frequently (open-close duty).

  • Page 74: Technical Data

    Information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet in both German and English at ht- tp://www.auma.com (please state the order number). 13.1. Technical data Multi-turn actuators Features and functions...
  • Page 75 Option: DS terminal compartment additionally sealed against interior of actuator (double sealed) According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Duration of continuous immersion in water: Max. 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.

  • Page 76: Technical Data Actuator Controls

    Standard: AUMA silver-grey (similar to RAL 7037) Option: Available colours on request Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. Detailed information can be provided on request. Noise level < 72 dB (A) 13.2. Technical data Actuator controls...
  • Page 77 Bluetooth class II chip, version 2.1: With a range up to 10 m in industrial environments, supports the SPP Bluetooth profile (Serial Port Profile). Communication interface Required accessories: AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices)
  • Page 78 SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Technical data ACV 01.2 Modbus TCP/IP Features and functions Application functions Standard: Selectable type of seating, limit or torque seating for end position OPEN and end po- sition CLOSED Torque by-pass: Adjustable duration (with adjustable peak torque during start-up time) Start and end of stepping mode as well as ON and OFF times can be set individually...
  • Page 79 Option: PTC tripping device (TMS module) in combination with PTC thermistors within actuator motor Electrical connection Standard: AUMA plug/socket connector with screw-type connection Options: Terminals or crimp connection Gold-plated control contacts (pins and sockets) Threads for cable entries Standard:...
  • Page 80 SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Technical data ACV 01.2 Modbus TCP/IP General Modbus TCP/IP data Communication protocol Modbus TCP/IP according to IEC 61158 and IEC 61784 Network topology Star topology/ point-to-point topology Transmission medium IEC IEEE 802.3, cable recommendation: Cat.
  • Page 81 DS terminal compartment additionally sealed against interior of actuator controls (double sealed) According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Duration of continuous immersion in water: Max. 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.

  • Page 82: Spare Parts

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Spare parts ACV 01.2 Modbus TCP/IP Spare parts 14.1. Multi-turn actuators SA(V) 07.2 SA(V) 16.2/SAR(V) 07.2 SAR(V) 16.2...
  • Page 83 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 84: Acv 01.2 Sj Actuator Controls

    SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Spare parts ACV 01.2 Modbus TCP/IP 14.2. ACV 01.2 SJ actuator controls...
  • Page 85 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 86: Certificates

    Certificates are valid as from the indicated date of issue. Subject to changes without Information notice. The latest versions are attached to the device upon delivery and also available for download at http://www.auma.com. 15.1. Declaration of Incorporation and EU Declaration of Conformity...

  • Page 87: Index

    Frequency range Ambient temperature 9, 10, 75, 80 Function check - indication on Analogue signals display Applications Fuse Assembly Fuses Assistant App AUMA Assistant App Handwheel Heating system Baud rate Hollow shaft Humidity 75, 80 Cable entries Cables Identification Cable set...
  • Page 88 SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) Index ACV 01.2 Modbus TCP/IP Main menu Packaging Mains/voltage range/fre- Parity quency range Parking frame Mains frequency Password Mains voltage 24, 74 Password change Maintenance 5, 72, 73 Password entry Maintenance required - indic- Pollution degree...
  • Page 89 SAV 07.2 SAV 16.2 / SARV 07.2 SARV 16.2 Control unit: electronic (MWG) ACV 01.2 Modbus TCP/IP Index Safety instructions Wall bracket Safety instructions/warnings Warnings - indication on dis- Safety measures play Safety standards Wiring diagram 11, 24 Self-locking Self-retaining Year of production Serial number 9, 10, 11...

  • Page 90: Addresses

    AUMA Finland Oy AUMA Polska Sp. z o.o. FI 02230 Espoo PL 41-219 Sosnowiec Tel +358 9 5840 22 Tel +48 32 783 52 00 AUMA Riester GmbH & Co. KG auma@auma.fi biuro@auma.com.pl www.auma.fi www.auma.com.pl Location Muellheim DE 79373 Muellheim AUMA France S.A.R.L.
  • Page 91 AUMA worldwide AUMA South Africa (Pty) Ltd. Mikuni (B) Sdn. Bhd. Mustafa Sultan Science & Industry Co LLC ZA 1560 Springs BN KA1189 Kuala Belait OM Ruwi Tel +27 11 3632880 Tel + 673 3331269 / 3331272 Tel +968 24 636036 aumasa@mweb.co.za...
  • Page 92 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y007.621/003/en/1.20 For detailed information on AUMA products, refer to the Internet: www.auma.com...

This manual is also suitable for:

Sarv seriesSav 07.2Sarv 07.2Sav 07.6Sarv 07.6Sav 10.2 ... Show all

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