AUMA SAVEx 07.2 Operation Instructions Manual
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AUMA SAVEx 07.2 Operation Instructions Manual

Multi-turn actuators
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Multi-turn actuators
SAVEx 07.2
SAVEx16.2
SARVEx 07.2
SARVEx16.2
Control unit: electronic (MWG)
with actuator controls
ACVExC 01.2 Non-Intrusive
Control
Parallel
Profibus DP
Modbus RTU
Modbus TCP/IP
Foundation Fieldbus
HART
Operation instructions
Assembly, operation, commissioning

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Summary of Contents for AUMA SAVEx 07.2

  • Page 1 Multi-turn actuators SAVEx 07.2 SAVEx16.2 SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) with actuator controls ACVExC 01.2 Non-Intrusive Control Parallel Profibus DP Modbus RTU Modbus TCP/IP Foundation Fieldbus HART Operation instructions Assembly, operation, commissioning...

  • Page 2: Table Of Contents

    This document contains information for assembly, commissioning and maintenance staff. Reference documents: Manual (Operation and setting) of actuator controls ACVExC 01.2 Profibus DP Manual (Fieldbus device integration) of actuator controls ACVExC 01.2 Profibus DP Reference documents are available on the Internet at: http://www.auma.com. Table of contents Page Safety instructions.........................
  • Page 3 8.1. Indications during commissioning 8.2. Indications in the display 8.2.1. Feedback signals from actuator and valve 8.2.2. Status indications according to AUMA classification 8.2.3. Status indications according to NAMUR recommendation 8.3. Indication lights of local controls 8.4. Optional indications 8.4.1.
  • Page 4 Technical data Multi-turn actuators 14.2. Technical data Actuator controls 14.3. Tightening torques for screws Spare parts..........................15.1. Multi-turn actuators SAVEx 07.2 SAVEx 16.2/SARVEx 07.2 SARVEx 16.2 KT/KM 15.2. ACVExC 01.2 KT/KM actuator controls 15.3. ACVExC 01.2 KP/KPH actuator controls 15.4.

  • Page 5: Safety Instructions

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Safety instructions Safety instructions 1.1. Prerequisites for the safe handling of the product The end user or the contractor must ensure that all legal requirements, directives,...

  • Page 6: Range Of Application

    1, 2, 21, and 22. If temperatures >40 °C are to be expected at the valve flange or the valve stem (e.g. due to hot media), please consult AUMA. Temperatures > 40 °C are not considered with regard to the non-electrical explosion protection.

  • Page 7: Warnings And Notes

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Safety instructions 1.3. Warnings and notes The following warnings draw special attention to safety-relevant procedures in these operation instructions, each marked by the appropriate signal word (DANGER, WARNING, CAUTION, NOTICE).

  • Page 8: Short Description

    (e.g. fieldbus, Ethernet and HART). App and software Using the AUMA CDT software for Windows-based computers (notebooks or tablets) and the AUMA Assistant App, actuator data can be uploaded and read, settings can be modified and stored. The connection between computer and AUMA actuator...
  • Page 9 The AUMA Cloud is the driving element of the digital AUMA world, acting as interactive platform for efficient maintenance of AUMA actuators at moderate cost. The AUMA Cloud collects all device data of all actuators within one site and provides a clear overview at a glance. Detailed analysis provides valuable information on potential maintenance requirements.

  • Page 10: Name Plate

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Name plate ACVExC 01.2 Non-Intrusive Profibus DP Name plate Figure 4: Arrangement of name plates Actuator name plate Actuator controls name plate Motor name plate Explosion protection approval plate Additional plate, e.g.
  • Page 11 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Name plate Actuator controls name plate Figure 6: Name plate for actuator controls (example) (= manufacturer logo) Type designation Order number Serial number Actuator terminal plan...
  • Page 12 Non-electrical explosion protection Threads for line bushings at electrical connection Not used Descriptions referring to name plate indications Table 1: Description of type designation (with the example of SAVEx 07.2-F10) SAVEx 07.2 -F10 SAVEx Type SA = Multi-turn actuators for open-close duty...
  • Page 13 Control via Profibus DP interface and control voltage for OPEN-CLOSE control via digital inputs (OPEN, STOP, CLOSE) When registered as authorised user, you may use our AUMA Assistant App to scan Data Matrix code the Data Matrix code and directly access the order-related product documents without having to enter order number or serial number.

  • Page 14: Transport, Storage And Packaging

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Transport, storage and packaging ACVExC 01.2 Non-Intrusive Profibus DP Transport, storage and packaging 4.1. Transport For transport to place of installation, use sturdy packaging. Suspended load! Death or serious injury.

  • Page 15: Storage

    ADY... SARVEx 16.2 Refer to motor name plate Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical con- nection in standard version, output drive type B1 and handwheel. For other output drive types, heed additional weights. Table 7:...
  • Page 16 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Transport, storage and packaging ACVExC 01.2 Non-Intrusive Profibus DP For long-term storage (more than 6 months), observe the following points: Long-term storage Prior to storage: Protect uncoated surfaces, in particular the output drive parts and mounting surface, with long-term corrosion protection agent.

  • Page 17: Assembly

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Assembly Assembly 5.1. Mounting position When using grease as lubricant, the product described herein can be operated in any mounting position. When using oil instead of grease within the actuator gear housing, perpendicular mounting position is specified whereby the flange is pointing downward.

  • Page 18: Overview Of Output Drive Types

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Assembly ACVExC 01.2 Non-Intrusive Profibus DP 5.3.1. Overview of output drive types Table 9: Overview on output drive types Valve attachment Application Description Assembly for rising, non-rotating valve stem ➭...

  • Page 19: 5.3.2.1. Multi-Turn Actuator With Output Drive Type A: Mount

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Assembly 5.3.2.1. Multi-turn actuator with output drive type A: mount If output drive type A is already mounted to the multi-turn actuator: Loosen screws [3] and remove output drive type A [2].
  • Page 20 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Assembly ACVExC 01.2 Non-Intrusive Profibus DP Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into the output drive sleeve. Figure 14: The flanges are flush with each other if properly engaged.

  • Page 21: 5.3.2.2. Stem Nut For Output Drive Type A: Finish Machining

    This working step is only required if stem nut is supplied unbored or with pilot bore. Information For exact product version, please refer to the order-related technical data sheet or the AUMA Assistant App. Figure 16: Output drive type A Stem nut Axial needle roller bearing [2.1] Axial bearing washer...

  • Page 22: Output Drive Types B/C/D And E

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Assembly ACVExC 01.2 Non-Intrusive Profibus DP 5.3.3. Output drive types B/C/D and E Figure 17: Mounting principle Flange multi-turn actuator (e.g. F07) Hollow shaft Output drive sleeve (illustration examples)

  • Page 23: 5.3.3.1. Multi-Turn Actuator With Output Drive Type B: Mount

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Assembly 5.3.3.1. Multi-turn actuator with output drive type B: mount Figure 18: Mounting output drive types B Multi-turn actuator Valve/gearbox Valve/gearbox shaft Check if mounting flanges fit together.

  • Page 24: Accessories For Assembly

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Assembly ACVExC 01.2 Non-Intrusive Profibus DP 5.4. Accessories for assembly 5.4.1. Stem protection tube for rising valve stem Figure 19: Assembly of the stem protection tube Protective cap for stem protection tube (fitted)

  • Page 25: Mounting Positions Of Local Controls

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Assembly 5.5. Mounting positions of local controls Figure 21: Mounting positions The mounting position of the local controls is implemented according to the order.

  • Page 26: Electrical Connection

    It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). The actuators are suitable for use in TN and TT networks with directly grounded star Permissible networks point for nominal voltages up to maximum 480 V AC.
  • Page 27 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Electrical connection Table 12: Protection on site Multi-turn actu- 3-phase AC motor 380 V 480 V/50 Hz 60 Hz Fuse ator Consumed rated Blow characteristics:...
  • Page 28 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive Profibus DP Safety measures and safety equipment must comply with the respectively valid Safety standards national on site specifications. All externally connected devices shall comply with the relevant safety standards applicable for the place of installation.

  • Page 29: Overview Of Auma Electrical Connections

    1,200 1,000 6.2. Overview of AUMA electrical connections The section below provides an overview of the different electrical connections described in the chapters to follow. Table 15: Versions of the AUMA plug/socket connector Electrical con- Figure Properties For description nection...

  • Page 30: Kt/Km Electrical Connection

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive Profibus DP 6.3. KT/KM electrical connection Figure 24: KT/KM electrical connection Terminal carrier with screw-type/spring clamp terminals Connection frame Figure shows KT version KT plug-in electrical connection with screw-type terminals for power connection and Short description spring clamp terminals for control contacts.

  • Page 31: Terminal Compartment: Open

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Electrical connection 6.3.1. Terminal compartment: open Figure 25: Open terminal compartment Cover (illustration shows KT version in type of protection Ex e) Screws for cover...

  • Page 32: Cable Connection

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive Profibus DP 6.3.2. Cable connection Table 17: Terminal cross sections and tightening torques Designation Terminal cross sections Connection type Power contacts Flexible or solid:...
  • Page 33 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Electrical connection In case of a fault: Hazardous voltage while protective earth conductor is NOT connected! Risk of electric shock. Connect all protective earth conductors.

  • Page 34: Fieldbus Cables: Connect

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive Profibus DP 6.3.3. Fieldbus cables: connect 6.3.3.1. Fieldbus connection for line topology Figure 29: Line topology □ Channel 1: Further fieldbus devices follow ▣...
  • Page 35 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Electrical connection Connection with support terminals for line topology When using solid cables (single or multiple strands), additional support terminals must be used.The support terminals (terminal blocks) are mounted above the terminal carrier.

  • Page 36: Terminal Compartment: Close

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive Profibus DP 6.3.4. Terminal compartment: close Figure 34: Close terminal compartment Cover (illustration shows KT version in type of protection Ex e) Screws for cover...

  • Page 37: Kp/Kph Electrical Connection

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Electrical connection 6.4. KP/KPH electrical connection Figure 35: KP and KPH electrical connection Screw-type terminals Plug-in frame (flameproof) Short description KP/KPH plug-in electrical connection with screw-type terminals for power and control contacts.

  • Page 38: Terminal Compartment: Open

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive Profibus DP 6.4.1. Terminal compartment: open Figure 36: Cover (figure shows KP version) Screws for cover O-ring Blanking plugs Cable gland (example) Flameproof frame The terminal compartment is designed in protection type Ex e (increased safety).

  • Page 39: Cable Connection

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Electrical connection 6.4.2. Cable connection Table 19: Terminal cross sections and terminal tightening torques Designation Terminal cross sections Tightening torques Power contacts (U1, V1, W1) With small clamp washers: 1.1 Nm...

  • Page 40: Fieldbus Cables: Connect

    I or II) □ Channel 1: Further fieldbus devices will follow (standard) ▣ Channel 2: Further fieldbus devices will follow (AUMA redundancy I or II only) Last fieldbus device ■ Fieldbus cable from previous device (input) Fieldbus cable to next device (output)

  • Page 41: Terminal Compartment: Close

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Electrical connection 6.4.4. Terminal compartment: close Figure 40: Close terminal compartment Cover (figure shows KP version) Screws for cover O-ring Blanking plugs Cable gland Flameproof frame Clean sealing faces of cover [1] and frame [6].

  • Page 42: Kes Electrical Connection

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive Profibus DP 6.5. KES electrical connection Figure 41: KES electrical connection Terminal blocks Connection frame KES plug-in electrical connection with terminal blocks for power and control contacts.

  • Page 43: Terminal Compartment: Open

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Electrical connection 6.5.1. Terminal compartment: open Figure 42: Open terminal compartment Cover (illustration shows type of protection Ex e) Screws for cover O-ring Blanking plugs...

  • Page 44: Cable Connection

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive Profibus DP 6.5.2. Cable connection Table 21: Terminal cross sections and terminal tightening torques Designation Terminal cross sections Tightening torques Power contacts (U, V, W) max.

  • Page 45: Fieldbus Cables: Connect

    I or II) □ Channel 1: Further fieldbus devices will follow (standard) ▣ Channel 2: Further fieldbus devices will follow (AUMA redundancy I or II only) Last fieldbus device ■ Fieldbus cable from previous device (input) Fieldbus cable to next device (output)

  • Page 46: Terminal Compartment: Close

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Electrical connection ACVExC 01.2 Non-Intrusive Profibus DP 6.5.4. Terminal compartment: close Figure 46: Close terminal compartment Cover (illustration shows type of protection Ex e) Screws for cover O-ring Blanking plugs...

  • Page 47: Accessories For Electrical Connection

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Electrical connection Figure 48: Earth connection for wall bracket External earth connection (U-bracket) for connection to equipotential compensation. Application Table 22: Terminal cross sections and earth connection tightening torques...

  • Page 48: Parking Frame

    The permissible cable length between separate local controls and the actuator Information on installa- amounts to 16 m maximum. tion with wall bracket Longer cables require an external filter (available on request) We recommend using an AUMA “LSW” cable set. 6.7.2. Parking frame Figure 50: PAFEx 01.1 parking frame Application Parking frame for safe storage of a disconnected plug or cover.

  • Page 49: Operation

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Operation Operation 7.1. Manual operation For purposes of setting and commissioning, in case of motor or power failure, the actuator may be operated manually. Manual operation is engaged by an internal change-over mechanism.

  • Page 50: Motor Operation

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Operation ACVExC 01.2 Non-Intrusive Profibus DP Figure 52: Handwheel without/with overload protection Handwheel without overload protection (standard) Handwheel with overload protection/safety hub (option) 7.2. Motor operation Valve damage due to incorrect basic setting! Prior to electric actuator operation, perform the basic settings for “type of seating”...

  • Page 51: Actuator Operation From Remote

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Operation Hot surfaces, e.g. possibly caused by high ambient temperatures or strong direct sunlight! Risk of burns Verify surface temperature and wear protective gloves.

  • Page 52: Menu Layout And Navigation

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Operation ACVExC 01.2 Non-Intrusive Profibus DP Figure 54: [1 4] Push buttons or navigation support Selector switch Display Table 24: Important push button functions for menu navigation Push buttons...

  • Page 53: User Level, Password

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Operation Figure 56: Marking with ID ID starts with = status menu ID starts with = main menu It is possible to select between status menu S and main menu M: Group selection For this, set selector switch to 0 (OFF), hold down push button C for approx.

  • Page 54: Password Entry

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Operation ACVExC 01.2 Non-Intrusive Profibus DP Table 25: User levels and authorisations Designation (user level) Authorisation/password Observer (1) Verify settings No password required Operator (2) Change settings Default factory password: 0000...

  • Page 55: Timeout For Incorrect Password Entry

    A timeout for incorrect password entry is provided with actuator controls.This prevents unauthorised access by systematic trials. The timeout is active for incorrect entries via the local controls as well as incorrect entries via our software tools (AUMA CDT, AUMA Assistant App). After five subsequent incorrect trials, further entry is inhibited for one minute.
  • Page 56 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Operation ACVExC 01.2 Non-Intrusive Profibus DP The bottom row of the display indicates: Save → continue with step 10 Edit → continue with step 6 Press Edit. Display indicates: ▶ Observer (1) Up ▲...

  • Page 57: Indications

    If no entry is made over a longer period of time (approx. 1 minute), the display automatically returns to the first status indication. 8.2. Indications in the display Menus and functions depend on the actuator controls firmware version! Should menus or functions be unavailable, please contact the AUMA Service.

  • Page 58: Feedback Signals From Actuator And Valve

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Indications ACVExC 01.2 Non-Intrusive Profibus DP The status bar (first row in the display) indicates the operation mode [1], the presence Status bar of an error [2] and the ID number [3] of the current display indication.
  • Page 59 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Indications The bar graph display appears after approx. 3 seconds. Figure 68: Torque allows to select the unit displayed (percent %, Newton metre Nm...

  • Page 60: Status Indications According To Auma Classification

    Pause for operation in direction OPEN Pause for operation in directions OPEN and CLOSE 8.2.2. Status indications according to AUMA classification These indications are available if the parameter Diagnostic classific. M0539 is set to AUMA. Warnings (S0005) If a warning has occurred, the display shows S0005: the number of warnings occurred a blinking question mark after approx.

  • Page 61: Status Indications According To Namur Recommendation

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Indications Not ready REMOTE (S0006) The S0006 display shows indications of the Not ready REMOTE group. If such an indication has occurred, the display shows S0006: the number of indications occurred a blinking crossbar after approx.
  • Page 62 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Indications ACVExC 01.2 Non-Intrusive Profibus DP Figure 77: Function check For further information, please also refer to <Corrective action>. Maintenance required (S0010) The S0010 indication shows maintenance indications according to NAMUR recommendation NE 107.

  • Page 63: Indication Lights Of Local Controls

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Indications 8.3. Indication lights of local controls Figure 80: Arrangement and signification of indication lights Marking with symbols (standard) Marking with figures 1 6 (option)

  • Page 64: Optional Indications

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Indications ACVExC 01.2 Non-Intrusive Profibus DP 8.4. Optional indications 8.4.1. Mechanical position indication via indicator mark (not self-adjusting) Figure 81: Mechanical position indicator End position OPEN reached End position CLOSED reached...

  • Page 65: Signals (Output Signals)

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Signals (output signals) Signals (output signals) 9.1. Signals via fieldbus Feedback signals via fieldbus can be configured. Configuration is possible for both data structure and data contents.

  • Page 66: Analogue Signals (Analogue Outputs)

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Signals (output signals) ACVExC 01.2 Non-Intrusive Profibus DP 9.3. Analogue signals (analogue outputs) Analogue signals are only available if additional input signals are provided. Requirements Signal: E2 = 0/4...

  • Page 67: Commissioning (Basic Settings)

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Commissioning (basic settings) Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated.

  • Page 68: Torque Switching: Set

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACVExC 01.2 Non-Intrusive Profibus DP Press Edit. Display indicates: ▶ Specialist (4) User login Up ▲ Down ▼ to select user: Information: Required user level: Specialist (4) or higher The symbols have the following meaning: black triangle: ▶...
  • Page 69 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Commissioning (basic settings) Up ▲ Down ▼ to select: CLOSE or OPEN ▶ Trip torque CLOSE ▶ Trip torque OPEN The black triangle ▶ indicates the current selection.

  • Page 70: Limit Switching: Set

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACVExC 01.2 Non-Intrusive Profibus DP 10.3. Limit switching: set Valve damage at valve/gearbox due to incorrect setting! When setting with motor operation: Stop actuator prior to reaching end of travel (press STOP push button).
  • Page 71 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Commissioning (basic settings) Set end position CLOSED again : Set end position CLOSED CMD0009 9.1 For large strokes: Set selector switch in position Local control (LOCAL)

  • Page 72: Output Speed (Internal): Set

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACVExC 01.2 Non-Intrusive Profibus DP 10.4. Output speed (internal): set This setting is only required if an internally specified speed is set as speed source: Sp. source... = Internal 1/Internal 2/Internal 3/Internal 4 Sp.

  • Page 73: Fieldbus Address (Slave Address): Set

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Commissioning (basic settings) Up ▲ Down ▼ to select user: Log on user Information: Required user level: Specialist (4) or higher The symbols have the following meaning: black triangle: ▶...

  • Page 74: Test Run

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACVExC 01.2 Non-Intrusive Profibus DP Select access level via Up ▲ Down ▼, resulting in the following significations: black triangle: ▶ = current setting white triangle: ▷ = selection (not saved yet)
  • Page 75 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Commissioning (basic settings) Switch on actuator in direction CLOSE and observe the direction of rotation on the mechanical position indication: For self-adjusting mechanical position indication:...

  • Page 76: Direction Of Rotation At Hollow Shaft/Stem: Check

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACVExC 01.2 Non-Intrusive Profibus DP 10.6.2. Direction of rotation at hollow shaft/stem: check Figure 85: Direction of rotation of the hollow shaft/stem for operation in direction CLOSE (“clockwise closing”...
  • Page 77 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Commissioning (basic settings) Operate actuator using push buttons OPEN, STOP, CLOSE. The limit switching is set correctly if (default indication): the yellow indication light/LED1 is illuminated in end position CLOSED the green indication light/LED5 is illuminated in end position OPEN the indication lights go out after travelling into opposite direction.

  • Page 78: Commissioning (Settings/Options In The Actuator)

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) ACVExC 01.2 Non-Intrusive Profibus DP Commissioning (settings/options in the actuator) For actuators without mechanical position indicator (cover without indicator glass), no settings are required within the actuator when commissioning.

  • Page 79: Mechanical Position Indicator (Self-Adjusting)

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Commissioning (settings/options in the actuator) Ignition of potentially explosive atmospheres caused by sparks. Risk of death or serious injury. Before opening the flameproof enclosure, ensure absence of gas and voltage.

  • Page 80: Gear Stage Of The Reduction Gearing: Test/Set

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) ACVExC 01.2 Non-Intrusive Profibus DP Push both lower discs with the symbols (OPEN) and (CLOSED) towards each other. The disc with the arrow is thereby...

  • Page 81: Mechanical Position Indication Via Indicator Mark (Not Self-Adjusting)

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Commissioning (settings/options in the actuator) Refer to table and check if turns/stroke correspond to the setting of the reduction gearing (stages 1 9). Table 27:...

  • Page 82: Gear Stage Of The Reduction Gearing: Test/Set

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) ACVExC 01.2 Non-Intrusive Profibus DP Turn lower indicator disc until symbol (CLOSED) is in alignment with the mark on the cover. Move actuator to end position OPEN.
  • Page 83 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Commissioning (settings/options in the actuator) Refer to table and check if turns/stroke of the actuator correspond to the setting of the reduction gearing (stages 1 9).
  • Page 84 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) ACVExC 01.2 Non-Intrusive Profibus DP Figure 93: Control unit with reduction gearing Screw Crown wheel...

  • Page 85: Corrective Action

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Corrective action Corrective action 12.1. Faults during commissioning Table 30: Faults during operation/commissioning Fault Description/cause Remedy Mechanical position indicator cannot Reduction gearing is not suitable for turns/stroke Set gear stage of the reduction gearing.
  • Page 86 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Corrective action ACVExC 01.2 Non-Intrusive Profibus DP Faults and warnings via status indications in the display Indication on display Description/cause Remedy S0009 Collective signal 08: For indicated value > 0: Press push button Indication according to NAMUR recommendation tails.
  • Page 87 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Corrective action Warnings and Out of specification Indication on display Description/cause Remedy PVST abort Partial Valve Stroke Test (PVST) was aborted or Perform RESET or restart PVST.
  • Page 88 Selector switch is not in position REMOTE. Set selector switch to position REMOTE. Service active Operation via service interface (Bluetooth) and Exit service software. AUMA CDT service software. Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls enable>.

  • Page 89: Signal For Temperature Warning Of Ptc Tripping Device

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Corrective action Not ready REMOTE and Function check (collective signal 04) Indication on display Description/cause Remedy FailState fieldbus Fieldbus connection available, however no process Verify master configuration data transmission by the master.
  • Page 90 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Corrective action ACVExC 01.2 Non-Intrusive Profibus DP The status indications S0007 or S0011 Failure display a fault. The fault Details is displayed when selecting Thermal fault. The motor has to cool down before operation can be resumed.

  • Page 91: Servicing And Maintenance

    Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the contact addresses, refer to our website (www.auma.com).

  • Page 92: Disconnection From The Mains

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Servicing and maintenance ACVExC 01.2 Non-Intrusive Profibus DP At the latest every 3 years Check functionality of motor protection. Refer to chapter <Motor protection (thermal monitoring)>. 13.2. Disconnection from the mains If the device must be dismantled, e.g.

  • Page 93: Disconnection From The Mains With Kp/Kph And Kes Electrical Connection

    Loosen the screws [2]. Remove electrical connection. Cover [1] and plug-in type frame [4] or connection frame [5] remain together. Seal open plug/socket connection, e.g. using AUMA protection cover and parking frame. Clean sealing faces of plug/socket connector and housing.

  • Page 94: Maintenance

    Electrical connection cables must be placed properly and in perfect condition. Thoroughly touch up any possible damage to painting to prevent corrosion. Original paint in small quantities can be supplied by AUMA. Cable entries, cable glands, plugs etc. have to be checked for correct tightness and sealing.

  • Page 95: Disposal And Recycling

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Servicing and maintenance 13.4. Disposal and recycling Our devices have a long lifetime. However, they have to be replaced at one point in time. The devices have a modular design and may, therefore, easily be separated and sorted according to materials used, i.e.:...

  • Page 96: Technical Data

    Indication whether manual operation is active/not active via single switch (1 change-over contact) tion) Electrical connection Standard: AUMA Ex plug/socket connector with screw-type terminals (KP) Option: Ex plug/socket connector with terminal blocks (KES), increased safety Ex e Ex plug/socket connector with terminal blocks (KES), flameproof enclosure Ex d...
  • Page 97 Two-component iron-mica combination Colour Standard: AUMA silver-grey (similar to RAL 7037) Option: Available colours on request Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. Detailed information can be provided on request. Noise level < 72 dB (A)

  • Page 98: Technical Data Actuator Controls

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Technical data ACVExC 01.2 Non-Intrusive Profibus DP 14.2. Technical data Actuator controls Features and functions Explosion protection Refer to name plate Certificates and standards Certificates are attached to the device. All standards applied and their respective issues are indicated on these certificates.
  • Page 99 ACVExC 01.2 Redundancy (option) Requires Profibus DP-V2 (option) Redundant line topology with universal redundancy behaviour according to AUMA redundancy I or II Redundant line topology and redundancy behaviour according to Profibus DP-V2 specification no. 2.212 (Primary and Backup with RedCom)
  • Page 100 Bluetooth class II chip, version 2.1: With a range up to 10 m in industrial environments, supports the SPP Bluetooth profile (Serial Port Profile). Communication interface Required accessories: AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) AUMA Assistant App (Commissioning and Diagnostic Tool) Application functions Standard:...
  • Page 101 Motor protection evaluation PTC tripping device (TMS module) in combination with PTC thermistors within actuator motor Electrical connection Standard: AUMA Ex plug/socket connector (KT); screw-type motor terminals; push-in type control terminals Options: AUMA Ex plug/socket connector with terminal blocks (KES)
  • Page 102 IP68 with IEC 60529 Terminal compartment additionally sealed against interior (double sealed) According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Continuous immersion in water: maximal 96 hours Up to 10 operations during immersion Modulating duty is not possible during immersion.

  • Page 103: Tightening Torques For Screws

    Cable length between actuator and actuator controls is max. 16 m. Longer cables require an external filter (filter available on request). Programming software AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) AUMA Assistant App (Commissioning and Diagnostic Tool) Further information Weight Approx.

  • Page 104: Spare Parts

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Spare parts ACVExC 01.2 Non-Intrusive Profibus DP Spare parts 15.1. Multi-turn actuators SAVEx 07.2 SAVEx 16.2/SARVEx 07.2 SARVEx 16.2 KT/KM...
  • Page 105 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 106: Acvexc 01.2 Kt/Km Actuator Controls

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Spare parts ACVExC 01.2 Non-Intrusive Profibus DP 15.2. ACVExC 01.2 KT/KM actuator controls...
  • Page 107 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 108: Acvexc 01.2 Kp/Kph Actuator Controls

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Spare parts ACVExC 01.2 Non-Intrusive Profibus DP 15.3. ACVExC 01.2 KP/KPH actuator controls...
  • Page 109 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 110: Acvexc 01.2 Kes Actuator Controls

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Spare parts ACVExC 01.2 Non-Intrusive Profibus DP 15.4. ACVExC 01.2 KES actuator controls...
  • Page 111 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 112: Index

    SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Index ACVExC 01.2 Non-Intrusive Profibus DP Index Earth connection Electrical connection 26, 96 Electrical connections Accessories (electrical con- nection) Enclosure protection 10, 11, 97, 102 Accessories for assembly Error - indication on display...
  • Page 113 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) ACVExC 01.2 Non-Intrusive Profibus DP Index Language in the display Operating the actuator from LEDs (indication lights) local controls Lifetime Operation 5, 49 Line topology 34, 40, 45 Operation commands - indic-...
  • Page 114 SAVEx 07.2 SAVEx16.2 / SARVEx 07.2 SARVEx16.2 Control unit: electronic (MWG) Index ACVExC 01.2 Non-Intrusive Profibus DP Safety instructions Wall bracket Safety instructions/warnings Warnings - indication on dis- Safety measures play Safety standards Wire diameter (fieldbus cable) Screening (fieldbus cable)
  • Page 116 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y008.224/003/en/1.21 For detailed information on AUMA products, refer to the Internet: www.auma.com...

This manual is also suitable for:

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