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21
Fuel Pump Module
FUEL PUMP MODULE REMOVAL
1.
Turn the key switch to the OFF position and remove the key, place the Forward/Reverse handle in the NEUTRAL
position, and chock the wheels.
2.
Disconnect battery.
See Disconnecting the Battery- Gasoline Vehicles on page 1-3.
3.
Clean the top of the fuel tank and fuel pump module (1) (Figure 21-15, Page 21-22).
4.
With a marker pen, make a mark across the top of the module (1) and onto the tank to note orientation before
removal.
5.
Disconnect wire harness plug (2).
6.
Disconnect the fuel line (3) and drain into an appropriate container. See Fuel Line Removal on page 21-17.
See following WARNING.
WARNING
• Fuel may be under pressure. Use extreme caution when disconnecting fuel line to prevent the spray of
fuel onto hot engine. See Relieving Fuel Pressure on page 21-4.
• Carefully drain any fuel remaining in the hose or pump module into an approved container. Add
drained fuel back into fuel tank or dispose of properly.
7.
Loosen fuel tank retaining strap (4) to allow tank to move and provide access to all of the fuel pump module
hardware (5).
8.
Remove hardware (5) securing hold down ring (6) and ground wire (7) to fuel tank.
9.
Lift fuel pump module (1) out of fuel tank and drain into an appropriate container. Discard fuel module o-ring (8).
See preceding WARNING and following NOTE.
NOTE: If equipped with a fuel level sending unit, carefully maneuver module so as to avoid damaging the float
arm mechanism.
FUEL PUMP MODULE INSTALLATION
1.
Clean the groove on top of fuel tank.
2.
Place new fuel module o-ring (8) into groove on top of fuel tank (Figure 21-15, Page 21-22).
3.
Lower fuel pump module (1) into fuel tank noting correct orientation marked before removal. See following
NOTE and CAUTION.
NOTE: If equipped with a fuel level sending unit, carefully maneuver module so as to avoid damaging the float
arm mechanism.
CAUTION
• Ensure o-ring stays seated in place during fuel pump module installation.
4.
Install hold down ring (6) and ground wire (7) with hardware (5) and tighten in a crisscross pattern to 66 in·lb (7.5
N·m). See following WARNING.
WARNING
• Always install ground wires during reassembly.
5.
Tighten fuel tank retaining strap screw (9) to 26.5 in·lb (3 N·m).
Page 21-20
2019 Precedent Villager 2 Maintenance and Service Manual
GASOLINE VEHICLE - FUEL SYSTEM
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Troubleshooting
