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ELECTRIC VEHICLE - ELECTRICAL
COMPONENTS
3.
Disconnect the heavy gauge wires from the solenoid (4) by removing the nuts (7) and washers (10) (Figure
13-8, Page 13-10).
4.
Disconnect the spade connectors from the solenoid (4).
5.
Slide solenoid (4) up to disengage the mounting tabs and remove from mounting plate.
SOLENOID INSTALLATION
1.
Slide solenoid (4) into mounting plate (Figure 13-8, Page 13-10).
2.
With resistor (11) in place as shown, connect the four wires to the appropriate solenoid terminals. See . Tighten
the nuts (7) that secure the heavy-gauge yellow and red wires to 72 to 84 in·lb (8 to 9.5 N·m).
3.
Return electronics module cover (8) to its original location. See Electronics Module Cover Installation on
page 13-5.
4.
Place the Tow/Run switch in the TOW position and connect the batteries. See Connecting the Batteries –
Electric Vehicles on page 1-4.
CHARGER RECEPTACLE
See General Warnings on page 1-2.
The charger cord, plug, and receptacle are wear items and should be inspected daily. Visually inspect them for cracks,
loose connections, and frayed wiring; they must be replaced when worn or damaged. If charger plug or receptacle
show signs of corrosion or the plug is difficult to insert or remove, the receptacle contacts and plug terminals should be
cleaned with a good electrical contact cleaner or lightly sprayed with WD-40
then be inserted and removed several times to ensure ease of insertion, ease of removal, and good electrical contact.
TESTING THE CHARGER RECEPTACLE
See Test Procedure 14 – Voltage at Charger Receptacle Red Wire Socket on page 12-26.
See also the appropriate battery charger maintenance and service manual.
CHARGER RECEPTACLE INSPECTION
Inspect the receptacle for cracks, loose connections and frayed wiring.
NOTE: Disassembly of the charger receptacle, for the purpose of removal or installation, is not recommended.
CHARGER RECEPTACLE REMOVAL
1.
Disconnect the batteries and discharge the controller. See Disconnecting the Batteries – Electric Vehicles
on page 1-4.
2.
Remove kick plate. See Kick Plate and Charger Receptacle Bezel – Electric Vehicles on page 4-9.
3.
Remove the 10-gauge red wire from the solenoid.
4.
Disconnect the 10-gauge black wire from the controller B- terminal.
5.
Disconnect the light blue wire from main harness at the bullet connector.
6.
Remove the three screws (1) that secure the charger receptacle (2) to the bucket.
2019 Precedent Villager 2 Maintenance and Service Manual
Charger Receptacle
®
brand spray lubricant. The plug should
13
Page 13-13
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Table of Contents
Troubleshooting
