Overhaul - Hino Motors J08E-VC Workshop Manual

ENGINE MECHANICAL (J08E)

OVERHAUL

IMPORTANT POINT - DISASSEMBLY
1.
(1)
SHTS011060200105
SHTS011060200106
IMPORTANT POINTS - ASSEMBLY
1.
(1)
SHTS011060200107
2.
(1)
! WARNING
Never touch the heated gear with your bare hand. This can result in
personal injury.
(2)
(3)
SHTS011060200108
REMOVE THE IDLE GEAR SHAFT.
Remove the idle gear shaft using the special tool.
SST:
Sliding hammer (for main idle gear) (S0942-01100)
Sliding hammer (for sub and cam idle gear) (S0942-01442)
INSTALL THE REAR END PLATE.
Apply lock sealant (Nut Lock Super 5M or equivalent) to the threads of
the torx bolts in the side of bearing holder case fitting (2 places) and
tighten to the specified torque using the special tool.
SST: Socket wrench (S0941-11300)
Tightening Torque:
55 Nm {560 kgfcm, 41 lbfft}
INSTALL THE CRANKSHAFT GEAR.
Heat the crankshaft gear in oil heated to 100C -150C {212F-
302F}.
Align the crankshaft gear groove with crankshaft pin.
Install the crankshaft gear onto the crankshaft as shown in the figure.
Dimension A: 22 mm {0.866 in.}
EN02–35
EN0110602H200004