Hino Motors Wo6D-TI-II Manuals

Manuals and User Guides for Hino Motors Wo6D-TI-II. We have 1 Hino Motors Wo6D-TI-II manual available for free PDF download: Workshop Manual

Hino Motors Wo6D-TI-II Workshop Manual (237 pages)

Brand: Hino Motors | Category: Engine | Size: 2.99 MB

Index: Engine Group
5
General Introduction
7
General Precautions
8
Timing Gear and Camshaft
9
Identification Information
10
Engine Serial Numbers
10
Specifications
11
Engine Description
11
Features
11
Equipment
12
Instrument Panel
12
Front View
13
Left Side View
13
Tightening Torque of Standard Bolt
17
Recommended Lubricants for All HINO Engine
18
Engine Model W06D-Ti and W06D-Ti-II
19
Data and Specifications
21
Performance Curve
22
Pleasure Craft Rating
22
Troubleshooting
25
Engine Overhaul Criteria
31
Special Tool
31
Engine Moving Parts
33
Cylinder Head
37
Disassembly
39
Remove the Injection Pipes
39
Remove the Injection Nozzle Holders
39
Remove the Rocker Arm Assembly
39
Lift the Cylinder Head from the Dowels on the Cylinder Block and Place It on Wooden Blocks
40
Remove the Valve Springs
40
Assembly
40
Assemble the Cylinder Head
42
Assemble the Rocker Arm
43
Install the Tappets in the Cylinder Block in Correct Order
43
Install the Cylinder Head and Rocker Arm Assembly
43
Inspection and Repair
45
Timing Gear, Camshaft and Oil Pan
48
Remove the Fuel Injection Pump Assembly
50
Remove the Camshaft with Gear
50
Remove the Idler Gear Shaft
50
Remove the Camshaft Gear
51
Replace the Timing Gear Cover Oil Seal
51
Assemble the Camshaft Gear and Shaft
51
Install the Camshaft
51
Install the Idler Gear Shaft
52
Install the Idler Gear
52
Install the Injection Pump Temporarily
52
Measure the Gear Backlash
52
Install the Oil Pan
53
Tighten the Crankshaft Pully
53
Piston, Crankshaft, Cylinder Block and Flywheel Housing
55
Remove the Pistons with Connecting Rods
57
Remove the Crankshaft
57
Disassemble the Connecting Rod and Piston
57
Remove the Piston Rings
57
Remove the Cylinder Liner
58
Insert the Cylinder Liner into the Cylinder Block
58
Measure the Projection of the Cylinder Liner
59
Inspect the Piston Cooling Jet Positioning
59
Install the Crankshaft
61
Replace the Piston Pin Bushing
62
Assemble the Piston and Connecting Rod
64
Install the Piston Ring
64
Install the Piston in the Cylinder Liner
65
Install the Connecting Rod
65
Replace the Flywheel Housing Oil Seal
65
Install the Flywheel Housing
65
Install the Flywheel
66
Liquid Gasket and Application Points
71
Liquid Gasket Application Points and Coating Width
71
Coating Liquid Gasket and Parts Assembly
72
Removing Parts
73
Timing Gear Plate Gasket
73
Lubrication System
75
Lubricating System Diagram
75
Oil Pump Description
77
Mounting Oil Pump
77
Install the Oil Pump
77
Oil Pump Inspection and Repair
78
Oil Cooler and Oil Filter
79
Remove the Spin-On Type Oil Filter
81
Install the Oil Cooler
81
Install the Spin-On Type Oil Filter
81
Fuel System
83
Fuel System Diagram
83
Air Bleeding from Fuel System
83
Injection Nozzle
84
Injection Nozzle Assembly
85
Test the Nozzle Skinking
85
Adjust the Injection Pressure
85
Test the Spray Profile
85
Fuel Filter
86
Remove the Spin on Type Fuel Filter
86
Install the Spin-On Type Fuel Filter
86
Cooling System Diagram
87
Coolant Pump Dismounting
89
Remove Vane from Shaft by Screwing in a Bolt
89
Using a Steel Pipe and Press, Remove the Shaft from Body
90
Using a Steel Pipe and Press, Install the Shaft to the Case
90
Install the New Coolant Seal
90
Install the Coolant Pump to the Timing Gear Cover
91
Heat Exchanger Description
92
Heat Exchanger Overhaul
92
Assemble the Heat Exchanger
93
Thermostat Assembly
94
Install the Thermostat
94
Install the Thermostat Case
94
Air Intake and Exhaust System
95
Install the Exhaust Pipes
97
Install the Air Intake Manifold and Pipe
97
Engine Component Parts Dismounting and Mounting
99
Fuel Injection Pump Dismounting
99
Remove the Fuel Injection Pump
99
Install the Injection Pump
100
Install the Generator on the Engine
101
Starter Dismounting
102
Remove the Starter from the Engine
102
Starter Mounting
102
Install the Starter on the Engine
102
Engine Tune-Up
103
Valve Clearance
103
Inspection and Adjustment of the Valve Clearance
103
Method for Determining if the No. 1 or No. 6 Piston Is at the Top Dead Center on Compression Stroke
103
Injection Timing
104
Inspect the Injection Timing
104
Inspect the Thermostat Function
105
Coolant Filler Cap
105
Inspect the Filler Cap Function
105
Engine Control
106
Adjust the Solenoid Link Rod
106
Adjust the Engine Idling Speed
106
Engine Tune-Up on Test Bench
107
Set the Engine Assembly on a Test Bench
107
Start the Engine
108
Procedure for Installing Joints and Gaskets of Engine Pipes
109
Marine Transmission Dismounting and Mounting (for W06D-Ti)
111
Pumping out Marine Transmission Fluid
112
Disconnect the Propeller Shaft
112
Remove the Marine Transmission
112
Install the Torsion Elastic Coupling
113
Install the Intermediate Flange
114
Install the Marine Transmission
114
Fill with Automatic Transmission Fluid (ATF)
115
Electrical Equipment
117
Location of Electrical Equipment
118
Electrical Equipment Troubleshooting
119
Electrical Equipment General Instruction
121
Wiring Code
121
Connector
121
Battery
122
Conversion Formula for Specific Gravity
122
Battery Charging
122
Cleaning the Battery
122
Engine Starting Circuit
123
Check the Operation of Battery Relay
123
Check the Operation of the Starter Block Relay
123
Pre-Heat Circuit
124
Engine Stop and Warning Lamp Circuit
124
Check the Operation of the Intake Air Heater Relay
124
Meter and Gauge Circuit
125
Check the Operation of the Pressure Switch
125
Check the Operation of the Relay
125
Check the Operation of the Tachometer
125
Check the Operation of the Fuel Sender Gauge
126
Check the Operation of the Water Temperature Receiver Gauge
126
Check the Operation of the Oil Pressure Receiver Gauge
126
Check the Operation of the Oil Pressure Sender Gauge
126
Check the Operation of the Voltmeter
127
Check the Operation of the Generally Use Switch
127
Turbocharger
129
Turbocharger Data and Specifications
130
Turbocharger Description
130
Turbocharger Troubleshooting
131
Overhaul Criteria
133
Boost Pressure Is below the Normal Value
133
Turbocharger Special Tools
134
Turbocharger Disassembly
136
Remove the Blower Casing
136
Remove the Turbine Rotor
136
Removal of Bearings
137
Remove the Seal Rings
138
Turbocharger Assembly
138
Assemble the Journal Bearings
138
Assemble the Turbine Rotor
138
Assemble the Back Plate
139
Assemble the Blower Case
140
Assembly Test
140
Turbocharger Inspection and Repair
141
Fuel Injection Pump
143
Fuel Injection Pump Description
144
Fuel Injection Pump Troubleshooting
145
Fuel Injection Pump Special Tools
148
Injection Pump
149
Injection Pump Disassembly
150
Insert the Tapper Inserter in the Tappet Hole
150
Inspect the End Play on Camshaft
150
Remove the Tappet Assembly
151
Remove the Plungers, Springs and Control Sleeve
151
Remove the Taper Bearing from the Camshaft
151
Install the Plunger Barrels
152
Install the Delivery Valves, Springs and Holders
153
Install the Control Sleeves on the Barrels
153
Install the Plunger and Tappet
153
Tighten the Delivery Valve Holder
154
Install the Camshaft with Center Bearing
154
Measure the Sliding Resistance of the Control Rack
155
Adjusting the Injection Timing
155
Adjust the Injection Interval
156
Check the Tappet Top Clearance
157
Measuring and Adjusting the Injection Volume
157
Fuel Injection Pump Inspection and Repair
158
Feed Pump
159
Feed Pump Inspection and Repair
160
Fuel Injection Pump Description
162
Injection Pump Governor
187
Governor
188
Governor Special Tools
190
Governor Disassembly
190
Disassembly the Governor Cover from Pump Body
190
Remove the Flyweight Round Nut
191
Governor Assembly
191
Install the Adjusting Lever
191
Check the Governor Linkage for Smooth Operation
191
Install the Flyweight to Pump Camshaft
192
Install the Governor Housing to Pump Body
192
Adjustment of the Governor
192
Boost Compensator
195
Adjustment of Boost Compensator
195
Temporary Fixing of Adjust Screw for Boost Compensator Stroke
195
Adjustment of Maximum Speed Control
195
Adjustment of Boost Compensator Stroke
196
Adjustment of Boost Compensator Spring
196
Generator
199
Generator Date and Specifications
200
Generator Description
200
Generator Troubleshooting
201
Generator Overhaul
202
Generator Disassembly
203
Remove the Pulley and Fan
203
Remove the Rotor Shaft from the Drive End Frame
203
Remove the Stator and Rectifier from the Rear End Frame
203
Generator Testing Rectifier
204
Remove the Bearing from the Rotor Shaft
204
Generator Assembly
205
Install the Bearing in the Drive End Frame
205
Install the Drive End Frame
205
Install the Fan and Pulley
205
Assemble the Rectifier and IC Regulator
206
Install the Stator with Rectifier on the Rear End Frame
206
Connect the Drive End Frame and the Rear End Frame
206
Performance Test
207
Generator Performance Test
207
Voltage Regulation Test
207
Generator Inspection and Repair
208
Starter
209
Starter Data and Specifications
210
Starter Description
210
Starter Troubleshooting
211
Starter Overhaul
213
Starter Disassembly
214
Remove the Yoke from the Magnetic Switch
214
Remove the Armature from the Yoke
214
Remove the Overrunning Clutch
214
Starter Assembly
215
Install the Overruning Clutch in the Drive End Frame
215
Install the Armature in the Yoke
215
Install the Brush Holder on the Yoke
216
Install the Steel Plate on the Magnetic Switch
216
Magnetic Switch Test
217
Starter Inspection and Repair
219
Injection Pump Calibration
221
Governor Characteristic Diaphragm
227

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Hino Motors Wo6D-TI-II Workshop Manual (237 pages)

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