Hino Motors J08E-VC Workshop Manual page 80

SHTS011060200095
Collar
SHTS011060200096
SHTS011060200097
O-ring
Main engine
speed sensor
SHTS011060200098
ENGINE MECHANICAL (J08E)
IMPORTANT POINT - ASSEMBLY
1. INSTALL THE FLYWHEEL.
(1) Make sure that there are no burns or dirt on the contact surface or in
the threaded holes of the crankshaft or flywheel. Install the special
tool onto the crankshaft.
SST: Guide bar (S0948-11340)
NOTICE
Place one guide bar at the collar knock and another at the opposite
side of the collar knock.
(2) Insert the flywheel slowly until it contacts the collar knock to prevent
impact on the guide bar. Adjust the position, then insert the flywheel
Mark
completely.
! WARNING
Be careful not to drop the flywheel on your foot when removing it,
because it is very heavy.
NOTICE
Align the "O" mark on the flywheel and crankshaft collar knock-pin.
(3) Apply clean engine oil to the threads of the flywheel bolt and the fly-
wheel bolt seat. Be sure to tighten the flywheel bolts (6 pieces) with a
low-torque impact wrench.
(4) Pull out the guide bar and tighten the remaining two flywheel bolts
provisionally as in step (3).
(5) Tighten the flywheel in the order shown in the figure to the specified
torque below.
Tightening Torque:
186 Nm {1,900 kgfcm, 137.4 lbfft}
(6) Loosen all bolts and tighten them again to the specified torque.
(7) Install the main engine speed sensor.
Tightening Torque:
10 Nm {102 kgfcm, 7.3 lbfft}
EN02–31