JLG E600 Operation And Safety Manual
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JLG E600 Operation And Safety Manual

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See also: Service Maintenance Manual
Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Boom Lift Models
E600
E600J
E600JP
M600
M600J
M600JP
ANSI
3121217
®
March 9, 2016

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Summary of Contents for JLG E600

  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Boom Lift Models E600 E600J E600JP M600 M600J M600JP ANSI 3121217 ® March 9, 2016...
  • Page 3 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES DIRECTLY OR INDI- INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT AVOIDED, COULD RECTLY TO THE SAFETY OF PERSONNEL OR PROTECTION OF PROPERTY. RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE AN ORANGE BACK- GROUND. – JLG Lift – 3121217...
  • Page 5 Product Modifications uct Safety JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE Contact: CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. Product Safety and Reliability Department JLG Industries, Inc.

  • Page 6: Revision Log

    Revised - December 7, 2009 Revised - March 2, 2010 Revised - September 1, 2010 Revised - April 26, 2012 Revised - January 5, 2015 Revised - October 27, 2015 Revised - March 9, 2016 – JLG Lift – 3121217...

  • Page 7: Table Of Contents

    Swinging the Boom ....... 4-8 3121217 – JLG Lift –...
  • Page 8 Operator Unable to Control Machine....5-1 Platform or Boom Caught Overhead ....5-2 SECTION - 7 - INSPECTION AND REPAIR LOG – JLG Lift – 3121217...
  • Page 9 Lifting and Tie Down Chart ......4-12 4-6. Decal Installation - Sheet 1 of 4 ..... . 4-17 3121217 – JLG Lift –...
  • Page 10 LIST OF FIGURES FIGURE NUMBER - TITLE PAGE FIGURE NUMBER - TITLE PAGE This Page Left Blank Intentionally. – JLG Lift – 3121217...
  • Page 11 Wheel Torque Chart....... . .6-15 Inspection and Repair Log......7-1 3121217 – JLG Lift –...
  • Page 12 LIST OF TABLES TABLE NUMBER - TITLE PAGE TABLE NUMBER - TITLE PAGE This Page Left Blank Intentionally. – JLG Lift – 3121217...

  • Page 13: Section 1 - Safety Precautions

    JLG Industries, Inc. completed under the supervision of an experienced and quali- fied operator.

  • Page 14: Workplace Inspection

    JLG. unit. • Before operation, check work area for overhead hazards such •...

  • Page 15: Machine Inspection

    • Check the machine for modifications to original components. opposite direction. Always return switch to neutral and stop Ensure that any modifications have been approved by JLG. before moving the switch to the next function. Operate con- trols with slow and even pressure.

  • Page 16: Trip And Fall Hazards

    Face the machine when entering or not operate this machine. leaving the platform. Always maintain “three point contact” with the machine, using two hands and one foot or two feet and one hand at all times during entry and exit. – JLG Lift – 3121217...

  • Page 17: Electrocution Hazards

    • Keep both feet firmly positioned on the platform floor at all times. Never position ladders, boxes, steps, planks, or similar items on unit to provide additional reach for any purpose. • Keep oil, mud, and slippery substances cleaned from footwear and the platform floor. 3121217 – JLG Lift –...
  • Page 18 • Allow for machine movement and electrical line swaying. 50,000 volts. One foot additional clearance is required for every additional 30,000 volts or less. – JLG Lift – 3121217...

  • Page 19: Tipping Hazards

    • Before driving on floors, bridges, trucks, and other surfaces, check allowable capacity of the surfaces. 3121217 – JLG Lift –...
  • Page 20 Keep all loads within the confines of the platform, gusts, may exceed 28 mph (12.5 m/s). Factors affecting wind unless authorized by JLG. speed are; platform elevation, surrounding structures, local weather events, and approaching storms. Refer to Table 1-2, •...
  • Page 21 32-38 13.9-17.1 Near Gale/Moderate Gale Whole trees in motion. Effort needed to walk against the wind. 39-46 17.2-20.7 Fresh Gale Twigs broken from trees. Cars veer on road. 47-54 20.8-24.4 Strong Gale Light structure damage. 3121217 – JLG Lift –...

  • Page 22: Crushing And Collision Hazards

    • Use the boom functions, not the drive function, to position the boom or platform. Position barricades on floor if necessary. platform close to obstacles. • Always post a lookout when driving in areas where vision is obstructed. 1-10 – JLG Lift – 3121217...

  • Page 23: Towing, Lifting, And Hauling

    • DO NOT attempt to repair or tighten any hydraulic hoses or fit- tings while the machine is powered on or when the hydraulic system is under pressure. • Always relieve hydraulic pressure from all hydraulic circuits before loosening or removing hydraulic components. 3121217 – JLG Lift – 1-11...
  • Page 24 • Never attempt to move heavy parts without the aid of a mechanical device. Do not allow heavy objects to rest in an unstable position. Ensure adequate support is provided when raising components of the machine. 1-12 – JLG Lift – 3121217...

  • Page 25: Battery Hazards

    • Avoid overfilling the battery fluid level. Add distilled water to terminals. batteries only after the batteries are fully charged. • Always wear hand, eye, and face protection when servicing batteries. Ensure that battery acid does not come in contact with skin or clothing. 3121217 – JLG Lift – 1-13...
  • Page 26 SECTION 1 - SAFETY PRECAUTIONS NOTES: 1-14 – JLG Lift – 3121217...

  • Page 27: Section - 2 - User Responsibilities, Machine Preparation

    4. Use of approved fall protection device. site. 5. Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunc- tion. 3121217 – JLG Lift –...

  • Page 28: Preparation, Inspection, And Maintenance

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION PREPARATION, INSPECTION, AND MAINTENANCE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY TRAINED SERVICE TECHNICIAN AS A The following table covers the periodic machine inspections and PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL maintenance recommended by JLG Industries, Inc.
  • Page 29 At intervals as specified in the Service and Maintenance Owner, Dealer, or User Qualified JLG Mechanic Service and Maintenance Manual Manual. NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. 3121217 – JLG Lift –...

  • Page 30: Pre-Start Inspection

    ATELY! REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL. DO NOT enclosed in the weather resistant storage container. OPERATE THE MACHINE UNTIL IT IS DECLARED SAFE FOR OPERATION. 4. “Walk-Around” Inspection – Refer to Figure 2-4., Figure 2- 5., and Figure 2-7. – JLG Lift – 3121217...

  • Page 31: Function Check

    (not to exceed the rated gradeability) and the Emergency Stop Button is activated. stop to ensure the brakes hold; f. With machine in the transport (stowed) position, check the tilt sensor indicator light to ensure proper opera- tion. 3121217 – JLG Lift –...

  • Page 32: Skyguard Function Test

    If SkyGuard remains activated after function reversal or cutout, depress and hold the SkyGuard Override Switch to allow normal use of machine functions until the SkyGuard sensor is disen- gaged. – JLG Lift – 3121217...
  • Page 33 3. Hydraulic Tank 4. Main Terminal Box 5. Swing Drive 6. Turntable Lock 7. Frame 8. Turntable 9. Battery Charger 10. Generator Control Module (M Models) Figure 2-1. Basic Nomenclature - Sheet 1 of 3 3121217 – JLG Lift –...
  • Page 34 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 1. Frame 2. Main Valve 3. Generator Start Battery (M Models) 4. Generator (M Models) 5. Battery Pack 6. Ground Control 7. Turntable Figure 2-2. Basic Nomenclature - Sheet 2 of 3 – JLG Lift – 3121217...
  • Page 35 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 3121217 – JLG Lift –...
  • Page 36 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Figure 2-4. Daily Walk-Around Inspection - Sheet 1 of 4 2-10 – JLG Lift – 3121217...
  • Page 37 1. Platform Assembly - Platform mounting pins secure. Foot- switch in good working order; not modified, disabled or blocked. Figure 2-5. Daily Walk-Around Inspection - Sheet 2 of 4 3121217 – JLG Lift – 2-11...
  • Page 38 17. Counterweight - See Note 18. Limit Switches - Switches operable. 19. Tie Rod Ends and Steering Spindles - Tie rod end stubs locked. Figure 2-6. Daily Walk-Around Inspection - Sheet 3 of 4 2-12 – JLG Lift – 3121217...

  • Page 39: Daily Walk-Around Inspection - Sheet 4 Of 4

    27. Platform Pivot Pins - See Note 28. Platform Gate - Latch and Hinges in working condition. 29. SkyGuard (If Equipped) - See Inspection Note. Figure 2-7. Daily Walk-Around Inspection - Sheet 4 of 4 3121217 – JLG Lift – 2-13...
  • Page 40 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION NOTES: 2-14 – JLG Lift – 3121217...

  • Page 41: Section 3 - Machine Controls And Indicators

    The optional generator engine will not start if the batteries are (on). When pushed in (off ), power is shut off to the Platform/ fully charged or if the Generator Enable switch on the platform Ground Select switch. console is not in the on position. 3121217 – JLG Lift –...

  • Page 42: Ground Control Station

    4. Platform Leveling Override 5. Main Lift 6. Telescope 7. Swing 8. Battery Indicator and Hourmeter 9. Generator Enabled Indicator 10. Generator/Engine Start 11. Jib Boom 12. Jib Rotate 13. Platform Overload Figure 3-1. Ground Control Station – JLG Lift – 3121217...

  • Page 43: Ground Control Station W/ Function Enable

    6. Telescope 7. Swing 8. Battery Indicator and Hourmeter 9. Generator Enabled Indicator 10. Generator/Engine Start 11. Jib Boom 12. Jib Rotate 13. Platform Overload 14. Function Enable Figure 3-2. Ground Control Station w/ Function Enable 3121217 – JLG Lift –...
  • Page 44 14. Function Enable 15. Indicator Gauge 16. Charger Status 17. Machine Safety System Override (MSSO) 1704428 B Figure 3-3. Ground Control Station w/ Machine Safety System Override (MSSO) (CE Only) - Prior to S/N 0300202137 – JLG Lift – 3121217...

  • Page 45: To Present

    14. Function Enable 15. Indicator Gauge 16. Not Used 17. Machine Safety System Override (MSSO) 1001196785 B Figure 3-3. Ground Control Station w/ Machine Safety System Override (MSSO) (CE Only) - S/N 0300202137 to Present 3121217 – JLG Lift –...
  • Page 46 Provides for raising and lowering of the Boom. 6. Telescope Provides for extension and retraction of the Boom. 7. Swing This switch provides 400 degrees non-continuous turntable rotation. To activate SWING, position switch to LEFT or RIGHT. – JLG Lift – 3121217...
  • Page 47 10. Generator/Engine Start Button (if equipped) The generator/engine start push-button switch allows the generator to be started manually to top-off the battery charge. The generator will start automatically when the bat- teries reach a low-charge level. 3121217 – JLG Lift –...

  • Page 48: Platform Control Station

    TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR Provides emergency override of function TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE controls that are locked out in the event of OFF OR NEUTRAL POSITION WHEN RELEASED. Load Sense System activation. – JLG Lift – 3121217...
  • Page 49 The controller is ‘ramped’ to allow variable drive 8. Platform Rotate speed. This switch controls the rotation of the basket (left or right). Steering is controlled by a thumb operated switch on top of the joystick. 3121217 – JLG Lift –...

  • Page 50: Platform Control Station

    11. Posi Track 2. Generator Enable 6. Articulating Jib Boom 9. Function Speed 12. Platform Leveling Override 3. Lights 7. Jib Rotate 10. Main Lift/Swing 13. Horn 4. Drive/Steer Figure 3-4. Platform Control Station 3-10 – JLG Lift – 3121217...

  • Page 51: Platform Control Station - W/Drive Orientation

    14. Drive Orientation Override 3. Lights 7. Jib Rotate 11. Posi Track 15. Soft Touch/SkyGuard Override 4. Drive/Steer 8. Platform Rotate 12. Platform Leveling Override 16. Soft Touch/SkyGuard Indicator Figure 3-5. Platform Control Station - w/Drive Orientation 3121217 – JLG Lift – 3-11...
  • Page 52 Maximum speed is reduced when both functions are selected. 12. Platform Leveling Override A three position switch allows the operator to adjust the automatic self leveling system. This switch is used to adjust platform level in situations such as ascending/descending a grade. 3-12 – JLG Lift – 3121217...
  • Page 53 Soft Touch system to operate again at creep speed, allowing the operator to move the platform away from the obstacle that caused the shutdown situation. 3121217 – JLG Lift – 3-13...

  • Page 54: Platform Control Indicator Panel

    This indicator will be green with the exception of 4. Posi Track 8-11. Not Used the capacity indicator which will be green or yellow depending upon platform position. Figure 3-6. Platform Control Indicator Panel 3-14 – JLG Lift – 3121217...
  • Page 55 2. Platform Overload (If Equipped) 3. System Distress 8. Drive Orientation Override 4. Posi-Track 9. Soft Touch Indicator Indicates the platform has been overloaded. 5. Enable Figure 3-7. Platform Control Indicator Panel w/Drive Orientation 3121217 – JLG Lift – 3-15...
  • Page 56 If a function is are set to the slowest speed. not selected within seven seconds, or if a seven second lapse between ending one function and beginning the next func- 3-16 – JLG Lift – 3121217...
  • Page 57 This is a signal is pushed, at which time controls are active in the Creep for the operator to activate the Drive Orientation Override mode. Switch and verify the drive control direction is correct. 3121217 – JLG Lift – 3-17...
  • Page 58 SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTES: 3-18 – JLG Lift – 3121217...

  • Page 59: Section 4 - Machine Operation

    4. Proper tire pressure. Ground Controls operate Boom Lift and Swing, and are to be 5. Machine is as originally equipped from JLG. used in an emergency to lower the platform to the ground should the operator in the platform be unable to do so. The Stability Ground Control is also to be used in Pre-Start Inspection.

  • Page 60: Motor Operation

    OK, the platform alarm will beep once. During this time the lights on the indicator panel will also blink once as a bulb check. – JLG Lift – 3121217...

  • Page 61: Position Of Least Forward Stability

    SECTION 4 - MACHINE OPERATION BOOM FULLY EXTENDED @ 5° ELEVATION MACHINE WILL TIP OVER IN THIS DIRECTION IF OVERLOADED OR OPERATED ON AN OUT-OF-LEVEL SURFACE LEVEL SURFACE Figure 4-1. Position of Least Forward Stability 3121217 – JLG Lift –...
  • Page 62 SECTION 4 - MACHINE OPERATION – JLG Lift – 3121217...

  • Page 63: Traveling (Driving)

    USE EXTREME CAUTION WHEN DRIVING IN REVERSE AND AT ALL TIMES WHEN THE PLATFORM IS ELEVATED. BEFORE DRIVING, MAKE SURE BOOM IS POSITIONED OVER REAR DRIVE AXLE. IF BOOM IS OVER FRONT WHEELS, STEER AND DRIVE CONTROLS WILL BE REVERSED. 3121217 – JLG Lift –...

  • Page 64: Grade And Side Slopes

    SECTION 4 - MACHINE OPERATION LEVEL DO NOT DRIVE MACHINE ON GRADES EXCEEDING THOSE SPECIFIED ON MANUFACTURER’S NAMEPLATE Figure 4-3. Grade and Side Slopes – JLG Lift – 3121217...

  • Page 65: Traveling On A Grade

    Figure 4-4. Traveling on a Grade tion is reached. IF THE BOOM IS OVER THE FRONT (STEER) AXLE, DIRECTION OF STEER AND DRIVE MOVEMENT WILL BE OPPOSITE FROM THE MOVEMENT OF THE CONTROLS. 3121217 – JLG Lift –...

  • Page 66: Boom

    2. The Generator Enable switch on the platform control con- sole is in the On or Enable position. When the above conditions apply, the generator’s controller will monitor status of the batteries, will turn on automatically when – JLG Lift – 3121217...

  • Page 67: Battery Only Operating Mode

    3. The Manual Charge push button is activated. Activation of the Manual Charge button will start the engine and begin the charging cycle even if the batteries are charged above the level of automatic start. 3121217 – JLG Lift –...

  • Page 68: 4.11 Skyguard Operation

    I = Input is Ignored Note: When Soft Touch is enabled with SkyGuard all functions are cut out only. * Reversal only applies to Main Tele Out. Main Tele In would be cut out 4-10 – JLG Lift – 3121217...

  • Page 69: 4.13 Shut Down And Park

    When parking overnight, batteries should be charged properly Lifting to ensure readiness for following workday. 1. Refer to the Machine Serial Number Plate, call JLG Industries, NOTE: Electric machines are equipped with a static strap due to static or weigh the individual unit to find out the Gross Vehicle electricity build-ups.

  • Page 70: Lifting And Tie Down Chart

    SECTION 4 - MACHINE OPERATION Figure 4-5. Lifting and Tie Down Chart 4-12 – JLG Lift – 3121217...

  • Page 71: 4.15 Towing Instructions

    1. Lock the turntable in the travel position, with the boom fully lowered and retracted. 2. Lower the tow bar to the towing position and connect to the towing vehicle. 3121217 – JLG Lift – 4-13...

  • Page 72: 4.16 Drive Hub

    4.16 DRIVE HUB Disengaging for Towing MAKE SURE THE DISCONNECT MECHANISM IS ONLY OPERATED WITH THE MACHINE AT A STANDSTILL. BOLT 1. Remove the two hex head bolts from the cover. 2. Remove the cover. 4-14 – JLG Lift – 3121217...
  • Page 73 5. The machine is ready to be towed. BEFORE THE MACHINE IS SEPARATED FROM THE TOWING VEHICLE, EITHER THE DRIVE HUB HAS TO BE REENGAGED OR PROPER STEPS MUST BE TAKEN TO PREVENT THE MACHINE FROM MOVING. 3121217 – JLG Lift – 4-15...

  • Page 74: Engaging After Towing Is Complete

    2. Rotate the cover 180 degrees and secure with the two hex head bolts. 3. Torque the hex head bolts 6.3 ft.lbs. (8.8 Nm). 4. The gear drive should now be reengaged and the machine can be disconnected from the towing vehicle. 4-16 – JLG Lift – 3121217...

  • Page 75: Decal Installation - Sheet 1 Of 4

    SECTION 4 - MACHINE OPERATION Figure 4-6. Decal Installation - Sheet 1 of 4 3121217 – JLG Lift – 4-17...

  • Page 76: Decal Installation - Sheet 2 Of 4

    SECTION 4 - MACHINE OPERATION Figure 4-7. Decal Installation - Sheet 2 of 4 4-18 – JLG Lift – 3121217...

  • Page 77: Decal Installation - Sheet 3 Of 4

    SECTION 4 - MACHINE OPERATION Figure 4-8. Decal Installation - Sheet 3 of 4 3121217 – JLG Lift – 4-19...

  • Page 78: Decal Installation - Sheet 4 Of 4

    SECTION 4 - MACHINE OPERATION Figure 4-9. Decal Installation - Sheet 4 of 4 4-20 – JLG Lift – 3121217...
  • Page 79 1707058 1707056 1707055 1707060 1707134 1707013 1705978 1707013 1707042 1707049 1707047 1707044 1707133 3251813 1705084 3251813 3251813 3251813 1701502 1701502 1701502 1701502 1701502 1701502 1701502 1701502 1701503 1701503 1701503 1701503 1701503 1701503 1701503 1701503 3121217 – JLG Lift – 4-21...
  • Page 80 1701500 1701500 1701500 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1703953 1701518 1703944 1703945 1703941 1703942 1703943 1703946 3252347 1705828 1703980 1703981 1703983 1703984 1703982 1703985 1704708 1704708 1704708 1704708 1704708 1704708 1704708 4-22 – JLG Lift – 3121217...
  • Page 81 1704328 1704329 1704333 1704330 1702155 1702155 1702155 1702155 1702155 1702155 1702155 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1703813 1705670 1704342 1704343 1704339 1704340 1704344 1704341 3252673 1706377 3252738 3252739 3252740 3252743 3252741 3252742 3121217 – JLG Lift – 4-23...
  • Page 82 1701499 1701499 1701499 1701499 1701499 1701499 1702391 1701517 1701517 1701517 1701517 1701517 1701517 1701517 1704728 1704728 1704671 1704670 1704732 1704733 1704371 1704618 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1705351 1705427 1705910 1705429 4-24 – JLG Lift – 3121217...
  • Page 83 1001121918 1001121805 1001121803 1001121810 1001121920 1001121814 1705978 1001121814 1001121921 1001121818 1001121816 1001121823 1001121923 3251813 1705084 3251813 3251813 3251813 1701502 1701502 1701502 1701502 1701502 1701502 1701502 1701502 1701503 1701503 1701503 1701503 1701503 1701503 1701503 1701503 3121217 – JLG Lift – 4-25...
  • Page 84 1701500 1701500 1701500 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1703953 1701518 1703944 1703945 1703941 1703942 1703943 1703946 3252347 1705828 1703980 1703981 1703983 1703984 1703982 1703985 1704708 1704708 1704708 1704708 1704708 1704708 1704708 4-26 – JLG Lift – 3121217...
  • Page 85 1704328 1704329 1704333 1704330 1702155 1702155 1702155 1702155 1702155 1702155 1702155 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1703813 1705670 1704342 1704343 1704339 1704340 1704344 1704341 3252673 1706377 3252738 3252739 3252740 3252743 3252741 3252742 3121217 – JLG Lift – 4-27...
  • Page 86 1701499 1701499 1701499 1701499 1701499 1701499 1702391 1701517 1701517 1701517 1701517 1701517 1701517 1701517 1704728 1704728 1704671 1704670 1704732 1704733 1704371 1704618 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1705351 1705427 1705910 1705429 4-28 – JLG Lift – 3121217...

  • Page 87: Section 5 - Emergency Procedures

    BEEN REPAIRED, IF REQUIRED, AND THAT ALL CONTROLS ARE OPERATING COR- RECTLY. JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is EMERGENCY OPERATION evident, the factory should be contacted by telephone and pro- vided with all necessary details.

  • Page 88: Platform Or Boom Caught Overhead

    2. Install the handle into the hand pump and pump the handle until the desired platform position is reached. 3. Push the control lever down when complete. Remove the handle from the hand pump and the spool plug from the valve. – JLG Lift – 3121217...
  • Page 89 3. Push the control lever down when complete. Remove the 3. Remove the handle from the hand pump. handle from the hand pump. 3121217 – JLG Lift –...
  • Page 90 2. Install the handle into the hand pump and pump the handle until the desired platform position reached. 3. Remove the handle from the hand pump. REMOVE ALL SPOOL PLUGS BEFORE RETURNING UNIT TO SERVICE. – JLG Lift – 3121217...

  • Page 91: Manual Descent Decal

    SECTION 5 - EMERGENCY PROCEDURES Figure 5-1. Manual Descent Decal 3121217 – JLG Lift –...

  • Page 92: Machine Safety System Override (Msso)

    NOTE: If the MSSO functionality is used, the fault indicator will flash and a fault code is set in the JLG Control System which must be reset by a qualified JLG Service Technician. NOTE: No functional checks of the MSSO system are necessary. The JLG Control system will set a Diagnostic Trouble Code if the control switch is faulty.

  • Page 93: Section 6 - General Specifications & Operator Maintenance

    Illustrated Parts Manual - CE............3121814 Maximum Horizontal Platform Reach E600 43 ft. (13.11 m) E600J 42 ft. 9 in. (13.11 m) Machine Width 7 ft. 11 7/16 in. (2.42 m) 7 ft. 11 3/8 in. (2.42 m) 3121217 – JLG Lift –...
  • Page 94 Unrestricted: 500 lb. (230 kg) Maximum Travel Grade (Gradeability) with Boom retracted and approximately horizontal. Tower Boom fully lowered. Maximum Travel Grade (Side Slope) with Boom retracted and approximately horizontal. Tower Boom fully lowered. 5° – JLG Lift – 3121217...
  • Page 95 4 ft. (1.23 m) Maximum Tire Load: 7700 lbs. (3493 kg) Maximum Ground Bearing Pressure E600J/M600J 52 psi (3.7 kg/cm E600JP/M600JP 51 psi (3.6 kg/cm Maximum Drive Speed: 3.0 mph (1.3 m/s) Electrical System Voltage 48 volts 3121217 – JLG Lift –...

  • Page 96: Capacities

    55 psi (4.0 Bar) Prior to S/N 51941 15 gallons (57 liters) 36/14 LL-22.5 foam filled S/N 51941 to Present 15.9 gal.(60.2 L) 12.4 gal. (46.9 L) to full mark Drive Hub 0.4 gal. (1.5 liters) – JLG Lift – 3121217...

  • Page 97: Hydraulic Oil

    Classification GL-3, and sufficient chemical stability for mobile hydraulic system service. Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities. If use of hydraulic oil other than Mobil DTE 11M is desired, contact JLG Industries for proper recommendations.

  • Page 98: Major Component Weights

    Swing Drive Swing Bearing 45.4 Platform Console SERIAL NUMBER PLATE Side Entry Platform - 30x72 (bare) Side Entry Platform - 30x48 (bare) Counterweight 2560 1161 SERIAL NUMBER STAMPED ON FRAME Figure 6-1. Serial Number Location – JLG Lift – 3121217...
  • Page 99 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Figure 6-2. Operator Maintenance and Lubrication Diagram 3121217 – JLG Lift –...

  • Page 100: Operator Maintenance

    Extreme Pressure Gear Lube (oil) meeting API Service Classification GL-5 or Mil-Spec Mil-L-2105. Hydraulic Oil. Mobil DTE-11M Open Gear Lube - Tribol Molub-Alloy 936 Open Gear Compound. (JLG Part No. 3020027) Bearing Grease (JLG Part No. 3020029) Mobilith SHA 460.
  • Page 101 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 2. Generator Engine (If Equipped) Lube Point(s) - Fill Cap Capacity - Refer to engine manual Lube - EO Interval - Check daily. Change in accordance with engine manual. 3121217 – JLG Lift –...
  • Page 102 S/N 51941 to present - 15.9 gal. system (56.7L) 12.4 gal. (46.9 L) to Full Mark Lube - HO Interval - Check Level daily; Change every 2 years or 1200 hours of operation. 6-10 – JLG Lift – 3121217...
  • Page 103 2 years or 1200 hours of Lube - EPGL operation Interval - Check level every 3 months or 150 hrs of operation; change every 2 years or 1200 hours of operation 3121217 – JLG Lift – 6-11...

  • Page 104: Oscillating Axle Lockout Test (If Equipped)

    6. Have an assistant check to see that left front or right rear wheel remains elevated in position off of ground. 7. Carefully activate Swing control lever and return boom to stowed position (centered between drive wheels). When boom reaches center, stowed position, lockout cylinders 6-12 – JLG Lift – 3121217...

  • Page 105: Tires & Wheels

    The air pressure for pneumatic tires must be equal to the air pres- sure that is stenciled on the side of the JLG product or rim decal Tire Replacement for safe and proper operational characteristics.

  • Page 106: Wheel Replacement

    4. Wheel nuts should be torqued after first 50 hours of opera- wheels. The proper procedure for attaching wheels is as follows: tion and after each wheel removal. Check torque every 3 months or 150 hours of operation. 6-14 – JLG Lift – 3121217...

  • Page 107: Supplemental Information

    The vibration total value to which the hand-arm system is sub- jected does not exceed 2,5 m/s . The highest root mean square value of weighted acceleration to which the whole body is sub- jected does not exceed 0,5 m/s 3121217 – JLG Lift – 6-15...
  • Page 108 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE NOTES: 6-16 – JLG Lift – 3121217...
  • Page 109 SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ Table 7-1. Inspection and Repair Log Date Comments 3121217 – JLG Lift –...
  • Page 110 SECTION 7 - INSPECTION AND REPAIR LOG Table 7-1. Inspection and Repair Log Date Comments – JLG Lift – 3121217...
  • Page 114 +33 (0) 553 84 85 74 +(852) 2639 5797 Email:german-parts@jlg.com Email: pieces@jlg.com Email: emeaservice@jlg.com JLG Industries (Italia) S.R.L. JLG EMEA B.V. JLG NZ Access Equipment & Services JLG Industries Via Po. 22 Polaris Avenue 63 2B Fisher Cresent Vahutinskoe shosse 24b. 20010 Pregnana Milanese (MI)

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