JLG E300A Operation And Safety Manual
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JLG E300A Operation And Safety Manual

JLG E300A Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Boom Lift Models
E300A

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  • Page 1 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Boom Lift Models E300A...
  • Page 2 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 3 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death...
  • Page 5 FOREWORD For: THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE- • Accident Reporting • Standards and Regulations TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED Compliance Information • Product Safety Publica- JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY- tions •...
  • Page 6 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com FOREWORD REVISION LOG Original Issue - June 13, 2005 Revised - July 12, 2006 Revised - November 6, 2006 Revised - May 7, 2007 Revised - May 15, 2008 Revised - December 10, 2009...

  • Page 7: Table Of Contents

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE SECTION - 1 - SAFETY PRECAUTIONS GENERAL ......2-10 GENERAL .
  • Page 8 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE Platform Level Adjustment ....4-8 MAINTENANCE Platform Rotation .
  • Page 9 Daily Walk - Around Inspection (Sheet 1 of 3)..2-9 E300A Decal Legend - Part 1 of 2 ....4-16 2-5.
  • Page 10 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE This page left blank intentionally.

  • Page 11: Section 1. Safety Precautions

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS GENERAL PRE-OPERATION This section outlines the necessary precautions for proper Operator Training and Knowledge and safe machine operation and maintenance. For proper machine use, it is mandatory that a daily routine is estab- •...

  • Page 12: Workplace Inspection

    F to CAUTIONS, and operating instructions on the machine F (-20 C to 40 C). Consult JLG for operation out- and in this manual. side this range. • Use the machine in a manner which is within the scope of Machine Inspection its intended application set by JLG.

  • Page 13: Operation

    SECTION 1 - SAFETY PRECAUTIONS OPERATION • Supplies or tools which extend outside the platform are prohibited unless approved by JLG. General • When driving, always position boom over rear axle in line with the direction of travel. Remember, if boom is over the •...

  • Page 14: Electrocution Hazards

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 1 - SAFETY PRECAUTIONS • Before operating the machine, make sure all gates are • Use extreme caution when entering or leaving platform. closed and fastened in their proper position. Be sure that the boom is fully lowered.
  • Page 15 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) Voltage Range MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3) Over 50KV to 200 KV 15 (5)

  • Page 16: Tipping Hazards

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 1 - SAFETY PRECAUTIONS Tipping Hazards • The minimum approach distance may be reduced if insulat- ing barriers are installed to prevent contact, and the barriers •...

  • Page 17: Crushing And Collision Hazards

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 1 - SAFETY PRECAUTIONS • Do not elevate platform or drive with platform elevated • If boom assembly or platform is in a position that one or while on a sloping, uneven, or soft surface.
  • Page 18 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING • Use the boom functions, not the drive function, to position the platform close to obstacles. • Never allow personnel in platform while towing, lifting, or •...
  • Page 19 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 1 - SAFETY PRECAUTIONS ADDITIONAL HAZARDS / SAFETY • Do not refuel the machine with the engine running. • Battery fluid is highly corrosive. Avoid contact with skin •...
  • Page 20 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28 MPH (12.5 M/S). Table 1-2. Beaufort Scale (For Reference Only) Wind Speed Beaufort Description Land Conditions...
  • Page 21 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.1 PERSONNEL TRAINING 6. The safest means to operate the machine where over- head obstructions, other moving equipment, and obsta- The aerial platform is a personnel handling device;...
  • Page 22 JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED The following table covers the periodic machine inspections THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT and maintenance recommended by JLG Industries, Inc. MODEL.
  • Page 23 Before each sale, lease, or rental delivery. Owner, Dealer, or User Qualified JLG Service and Maintenance (See Note) Mechanic Manual and applicable JLG inspection form Frequent Inspection In service for 3 months or 150 hours, whichever Owner, Dealer, or User Qualified JLG...
  • Page 24 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Pre-Start Inspection (Domestic only) is enclosed in the weather resistant storage container. The Pre-Start Inspection should include each of the follow- 5.
  • Page 25 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Function Check Cutout Description Market Tilt 5 degree-reduces the maximum speed of all boom ANSI & Japan Perform the Function Check as follows: &...
  • Page 26 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION UPPER BOOM ANGLE TO BE 1° BELOW HORIZONTAL TO 3° ABOVE HORIZONTAL TO ACTIVATE SWITCH. UPPER BOOM ANGLE TO BE 1°...
  • Page 27 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION...
  • Page 28 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION...
  • Page 29 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION...
  • Page 30 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION GENERAL 3. Fly Boom Nose and Platform Support - Ensure fly boom nose and platform support are free of debris, Begin the "Walk-Around Inspection"...
  • Page 31 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 12. Hydraulic Pump and Reservoir - See Inspection 16. Counterweight - See Inspection Note. Note. Recommended hydraulic fluid level on sight 17.
  • Page 32 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION NOTES:...

  • Page 33: General

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS GENERAL Ground Control Station See Figure 3-1., Figure 3-2., and Figure 3-3. THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE NOTE: When machine is shut down the Platform/Ground Select APPLICATION AND OPERATION.
  • Page 34 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Battery Status 2. Not Used 3. Telescope 4. Main Lift 5. Lower Lift 6. Swing 7. Platform Rotate...
  • Page 35 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Battery Status 2. Not Used 3. Telescope 4. Main Lift 5. Lower Lift 6. Swing 7. Platform Rotate...
  • Page 36 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Battery Status 2. Jib Swing 3. Telescope 4. Main Lift 5. Lower Lift 6. Swing 7. Platform Rotate 8.
  • Page 37 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 3 - MACHINE CONTROLS AND INDICATORS 3. Telescope 7. Platform Rotate Provides extension and retraction of the main boom. Permits rotation of the platform when positioned to the right or left.
  • Page 38 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 3 - MACHINE CONTROLS AND INDICATORS 12. Control Station Selector WHEN THE MACHINE IS SHUT DOWN THE MASTER/EMERGENCY STOP Supplies power to the platform control console when SWITCH MUST BE POSITIONED TO THE OFF POSITION TO PREVENT positioned to the PLATFORM.

  • Page 39: Platform Control Station

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Control Station 3. Horn A push-type HORN switch supplies electrical power to See Figure 3-4. an audible warning device when pressed. 1.
  • Page 40 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 3 - MACHINE CONTROLS AND INDICATORS...
  • Page 41 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: Main Lift, Swing, and Drive control levers are spring 10. Lower Lift loaded and will automatically return to neutral (off) posi- tion when released.
  • Page 42 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-1.Simultaneous Functions If This Function is Selected: These Functions Will Also Work at the Same Time: Drive and Steer Swing* Lower Lift** Main Lift**...

  • Page 43: Platform Control Indicator Panel

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Control Indicator Panel 1. Tilt Alarm Warning Light and Alarm NOTE: The platform control indicator panel uses different shaped Tilt Angle Market symbols to alert the operator to different types of opera-...
  • Page 44 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 3 - MACHINE CONTROLS AND INDICATORS The four likely causes of a system fault are: a. The seven second enable time has been allowed to lapse or a function was selected before depressing the footswitch.
  • Page 45 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 3 - MACHINE CONTROLS AND INDICATORS 4. Posi-Track Indicator This indicator lights to show that posi-traction is operat- FOOTSWITCH MUST BE ADJUSTED IF FUNCTIONS ACTIVATE WHEN ing.
  • Page 46 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTES:...

  • Page 47: Section 4. Machine Operation

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION SECTION 4. MACHINE OPERATION DESCRIPTION OPERATING CHARACTERISTICS AND LIMITATIONS This machine is a self-propelled hydraulic lift equipped with a work platform on the end of an elevating, articulating and Capacities rotating boom.
  • Page 48 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Stability MOTOR OPERATION Power/Emergency Stop Machine stability is based on two (2) conditions which are called FORWARD stability and BACKWARD stability. The machine’s position of least FORWARD stability is shown in This red, mushroom-shaped switch provides battery power Figure 4-1.
  • Page 49 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION MAIN BOOM MAIN BOOM FULLY EXTENDED HORIZONTAL LOWER ARMS MACHINE WILL "TIP OVER" IN THIS FULLY ELEVATED DIRECTION IF OVERLOADED OR...
  • Page 50 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION PLATFORM ROTATED 90 DEGREES (NOT SHOWN ROTATED) MACHINE WILL "TIP OVER" IN THIS DIRECTION IF OVERLOADED OR OPERATED ON AN MAIN BOOM FULLY ELEVATED OUT-OF-LEVEL SURFACE AND FULLY RETRACTED...
  • Page 51 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Motor Activation TRAVELING (DRIVING) IF THE MACHINE IS OPERATED AT A VERY SLOW SPEED OR STALLED FOOTSWITCH MUST BE DEPRESSED PRIOR TO ACTIVATING ANY FUNC- WHEN CLIMBING A GRADE OF 20% OR GREATER, DRIVE FUNCTION TION, OTHERWISE FUNCTION WILL NOT OPERATE.
  • Page 52 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION STEERING BEFORE DRIVING, MAKE SURE BOOM IS POSITIONED OVER REAR Depress footswitch to steer machine, position thumb switch DRIVE AXLE. IF BOOM IS OVER STEER WHEELS, STEER AND DRIVE on Drive/Steer controller to RIGHT for steering right, or to CONTROLS WILL MOVE IN OPPOSITE DIRECTIONS TO MACHINE LEFT for steering left.
  • Page 53 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION NOTE: Machine shown in transport position. For machines provided with jib (models E300AJ and E300AJP) the position of the jib doesn't affect the transport position...

  • Page 54: Platform Level Adjustment

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Platform Level Adjustment BOOM A RED TILT WARNING LIGHT IS LOCATED ON THE CONTROL CONSOLE ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR WHICH LIGHTS WHEN THE CHASSIS IS ON A 5 DEGREE OR GREATER SLIGHT LEVELING OF THE PLATFORM.

  • Page 55: Swinging The Boom

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Raising and Lowering the Upper Boom TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINERY IF ANY Depress footswitch to raise or lower the Upper Boom, with foot- CONTROL LEVER OR TOGGLE SWITCH CONTROLLING PLATFORM switch activated, position Upper Boom Lift switch to UP or MOVEMENT DOES NOT RETURN TO THE ‘OFF’...

  • Page 56: Shut Down And Park

    Section 6 to ensure readiness for following workday. 1. Refer to the Serial Number Tag, call JLG Industries, or weigh the individual unit to find out the Gross Vehicle NOTE: Electric machines are equipped with a static strap due to Weight.
  • Page 57 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION...
  • Page 58 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION...
  • Page 59 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION...
  • Page 60 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION...
  • Page 61 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION...
  • Page 62 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Table 4-1. E300A Decal Legend - Part 1 of 2 Item # ANSI Australian German Dutch Italian French Spanish English 0259007-9...
  • Page 63 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Table 4-1. E300A Decal Legend - Part 1 of 2 Item # ANSI Australian German Dutch Italian French Spanish English 0259007-9...
  • Page 64 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Table 4-1. E300A Decal Legend - Part 1 of 2 Item # ANSI Australian German Dutch Italian French Spanish English 0259007-9...
  • Page 65 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Table 4-1. E300A Decal Legend - Part 1 of 2 Item # ANSI Australian German Dutch Italian French Spanish English 0259007-9...
  • Page 66 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Table 4-2. E300A Decal Legend - Part 2 of 2 ANSI ANSI ANSI Item # Japanese Korean English/ Chinese/ Portuguese/ Norwegian...
  • Page 67 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Table 4-2. E300A Decal Legend - Part 2 of 2 ANSI ANSI ANSI Item # Japanese Korean English/ Chinese/ Portuguese/ Norwegian...
  • Page 68 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Table 4-2. E300A Decal Legend - Part 2 of 2 ANSI ANSI ANSI Item # Japanese Korean English/ Chinese/ Portuguese/ Norwegian...
  • Page 69 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Table 4-2. E300A Decal Legend - Part 2 of 2 ANSI ANSI ANSI Item # Japanese Korean English/ Chinese/ Portuguese/ Norwegian...
  • Page 70 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Table 4-3. E300AJ Decal Legend Portuguese/ Item # ANSI CE/Aus Japanese Korean Spanish French Chinese Spanish 0259008-7 0275064-3 0259024-5 0259026-6 0259028-6 0259030-6 0259032-6 0259036-6...
  • Page 71 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Table 4-3. E300AJ Decal Legend Portuguese/ Item # ANSI CE/Aus Japanese Korean Spanish French Chinese Spanish 0259008-7 0275064-3 0259024-5 0259026-6 0259028-6 0259030-6 0259032-6 0259036-6...
  • Page 72 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Table 4-3. E300AJ Decal Legend Portuguese/ Item # ANSI CE/Aus Japanese Korean Spanish French Chinese Spanish 0259008-7 0275064-3 0259024-5 0259026-6 0259028-6 0259030-6 0259032-6 0259036-6...
  • Page 73 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Table 4-3. E300AJ Decal Legend Portuguese/ Item # ANSI CE/Aus Japanese Korean Spanish French Chinese Spanish 0259008-7 0275064-3 0259024-5 0259026-6 0259028-6 0259030-6 0259032-6 0259036-6...
  • Page 74 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Table 4-4. E300AJP Decal Legend Portuguese/ Item # ANSI CE/Aus Japanese Korean Spanish French Chinese Spanish 0259506-7 0275065-3 0259514-4 0259515-5 0259516-5 0259517-6 0259518-5 0259519-5...
  • Page 75 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Table 4-4. E300AJP Decal Legend Portuguese/ Item # ANSI CE/Aus Japanese Korean Spanish French Chinese Spanish 0259506-7 0275065-3 0259514-4 0259515-5 0259516-5 0259517-6 0259518-5 0259519-5...
  • Page 76 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Table 4-4. E300AJP Decal Legend Portuguese/ Item # ANSI CE/Aus Japanese Korean Spanish French Chinese Spanish 0259506-7 0275065-3 0259514-4 0259515-5 0259516-5 0259517-6 0259518-5 0259519-5...
  • Page 77 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION Table 4-4. E300AJP Decal Legend Portuguese/ Item # ANSI CE/Aus Japanese Korean Spanish French Chinese Spanish 0259506-7 0275065-3 0259514-4 0259515-5 0259516-5 0259517-6 0259518-5 0259519-5...
  • Page 78 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 4 - MACHINE OPERATION NOTES:...
  • Page 79 JLG Industries, Inc. must be notified immediately of any inci- FOLLOWING ANY ACCIDENT, THOROUGHLY INSPECT THE MACHINE dent involving a JLG product. Even if no injury or property AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROLS, damage is evident, the factory should be contacted by tele- THEN FROM THE PLATFORM CONTROLS.
  • Page 80 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 5 - EMERGENCY PROCEDURES EMERGENCY OPERATION EMERGENCY TOWING PROCEDURES Operator Unable to Control Machine Towing this machine is prohibited. However, provisions for mov- ing the machine have been incorporated. The following proce- IF THE PLATFORM OPERATOR IS PINNED, TRAPPED OR dures are to be used ONLY for emergency movement to a UNABLE TO OPERATE OR CONTROL MACHINE:...
  • Page 81 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 5 - EMERGENCY PROCEDURES MANUAL DESCENT SYSTEM completely lowered. Return the manual descent knob to the center position and stow the handle in bracket pro- vided.
  • Page 82 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 5 - EMERGENCY PROCEDURES NOTES:...

  • Page 83: Introduction

    SECTION 6. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE INTRODUCTION OPERATING SPECIFICATIONS This section of the manual provides additional necessary Table 6-1. Operating specifications - E300A information to the operator for proper operation and mainte- nance of this machine. Capacity: Unrestricted: 500 lbs. (227 kg)
  • Page 84 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 6-1. Operating specifications - E300A Table 6-2. Operating specifications - E300AJ Ground Bearing Pressure Drive Speed (High Drive) 45-50 sec/ 200ft.

  • Page 85: Capacities

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 6-3. Operating specifications - E300AJP Table 6-3. Operating specifications - E300AJP Maximum Main Relief Hyd. Pressure 3200 psi. (220.6 bars) Capacity: Unrestricted: 500 lbs.

  • Page 86: Dimensional Data

    6 ft., 7.0 in. (2.0 m.) (-18° to +83° C) +0° to + 210° F 10W-20, 10W30 Machine Length (stowed) (-18° to +99° C) E300A 17 ft.,2 in. (5.23 m.) +50° to + 210° F 20W-20 E300AJ/AJP 18 ft., (5.48 m) (+10°...
  • Page 87 View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE NOTE: Aside from JLG recommendations, it is not advisable to NOTE: Machines Manufactured before S/N 03000046376 were mix oils of different brands or types, as they may not con- filled with Mobilfluid 424 hydraulic oil.

  • Page 88: Critical Stability Weights

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Critical Stability Weights Table 6-9. Mobil EAL 224H Specs Type Synthetic Biodegradable ISO Viscosity Grade 32/46 DO NOT REPLACE ITEMS CRITICAL TO STABILITY WITH ITEMS OF DIF- Specific Gravity .922 FERENT WEIGHT OR SPECIFICATION (FOR EXAMPLE: BATTERIES,...
  • Page 89 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE...

  • Page 90: Operator Maintenance

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE OPERATOR MAINTENANCE NOTE: It is recommended as a good practice to replace all filters at the same time. NOTE: The following numbers correspond to those in Figure 6- 1., Operator Maintenance &...
  • Page 91 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 2. Swing Bearing/Worm Gear Teeth Comments - On new machines, those recently over- hauled, or after changing hydraulic oil, operate all systems Lube Point(s) - 2 Grease Fittings a minimum of two complete cycles and recheck oil level in Capacity - Spray On...
  • Page 92 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 5. Wheel Drive Hub 7. Spindles/Bushing Lube Point(s) - Level/Fill Plug Capacity - A/R Capacity - 17 oz. (1/2 Full) Lube - Lithium Lubricant Lube - EPGL Interval - Every 2 years or 1200 hours of operation...

  • Page 93: Battery Maintenance And Charging

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE BATTERY MAINTENANCE AND CHARGING 2. Remove all vent caps and inspect electrolyte level of each cell. Electrolyte level should be to the ring approxi- mately one inch from top of battery.

  • Page 94: Battery Charging, Daily

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Battery Charging, Daily b. Remove charging harness cable and connect to a receptacle or the correct voltage. NOTE: To avoid excessive battery charging time, do not allow c.
  • Page 95 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE TIRES AND WHEELS Tighten the lug nuts to the proper torque to prevent wheels from coming loose. Use a torque wrench to tighten the fasteners. If you do not have a torque wrench, tighten the fasteners with a Tire Wear and Damage lug wrench, then immediately have a service garage or dealer...
  • Page 96 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE SUPPLEMENTAL INFORMATION 3. The tightening of the nuts should be done in stages. Fol- lowing the recommended sequence, tighten nuts per wheel torque.
  • Page 97 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ Table 7-1. Inspection and Repair Log Date Comments...
  • Page 98 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SECTION 7 - INSPECTION AND REPAIR LOG Table 7-1. Inspection and Repair Log Date Comments...
  • Page 99 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 100 1 JLG Drive McConnellsburg PA. 17233-9533 (717) 485-5161 3121214 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu...

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