KidKraft CASTLEWOOD Installation And Operating Instructions Manual
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KidKraft CASTLEWOOD Installation And Operating Instructions Manual

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C A S T L E W O O D -
INSTALLATION AND OPERATING INSTRUCTIONS
28'-8" [8.7M]
-
27'-0"
[8.2M]
S PEY
Obstacle Free Safety Zone
28' 8" [8.7M] x 27' [8.2M]
TUBE SLIDE
2-4 Hrs
Two person
assembly
KidKraft, Inc.
4630 Olin Road
Dallas, Texas 75244 USA
customerservice@kidkraft.com
canadacustomerservice@kidkraft.com
1.800.933.0771
972.385.0100
For online parts replacement visit
https://parts.kidkraft.com/
WARNING
these instructions often and give them to any future owner of this play system. Manufacturer contact
information provided below.
OBSTACLE FREE SAFETY ZONE - 28''8" (8.7m) x 27' (8.2m) area requires Protective Surfacing. See
Owner's Manual.
MAXIMUM VERTICAL FALL HEIGHT - 6'9"(2.06m)
CAPACITY - 10 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.
RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day
cares or parks.
Warning. Only for domestic use.
KidKraft Netherlands BV
Olympisch Stadion 8
1076 DE Amsterdam
The Netherlands
europecustomerservice@kidkraft.com
+31 20 305 8620 M-F from 09:00 to 17:30
(GMT+1)
For online parts replacement visit
https://parts.kidkraft.eu/
F 2 5 8 9 0
To reduce the risk of serious injury or death, you must
read and follow these instructions. Keep and refer to

Table of Contents

Warnings And Safe Play Instructions. . . . . . . . . . pg. 2
Protective Surfacing Guidelines . . . . . . . . . . . . . . . pg. 3
Instructions For Proper Maintenance . . . . . . . . . pg. 4
About Our Wood – Limited Warranty . . . . . . . . . pg. 5
Keys To Assembly Success . . . . . . . . . . . . . . . . . . . . pg. 7
Metric Conversion Sheets . . . . . . . . . . . . . . . . . . . . pg. 8
Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 10
Installation Of I.d./Warning Plaque . . . . . . . . . .pg. 89
Fort Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 90
9405890
FORT
10-14 Hrs
TWO PERSON
ASSEMBLY
Rev 09/15/2020

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Summary of Contents for KidKraft CASTLEWOOD

  • Page 1 About Our Wood – Limited Warranty ..pg. 5 KidKraft, Inc. KidKraft Netherlands BV Keys to Assembly Success ....pg. 7...
  • Page 2 Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.
  • Page 3 Protective Surfacing - Reducing Risk of Serious Head Injury From Falls One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292.
  • Page 4 Instructions for Proper Maintenance Your KidKraft Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it.
  • Page 5 About Our Wood KidKraft Premium Play Systems uses only premium playset lumber, ensuring the safest product for your children’s use. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
  • Page 6 KidKraft Limited Warranty MISSING OR DAMAGED PARTS: KidKraft will replace any parts within 90 days from date of purchase found to be missing from or damaged in the original packaging. See Fig.1 Fig. 1 Product Age (All Parts) Consumer Pays...
  • Page 7 Keys to Assembly Success Tools Required • Tape Measure • #1 Phillips, #2 Robertson • Open End Wrench • 3/16” Hex Key • Carpenters Level and Screwdriver (1/2” & 9/16”) • 8’ Step Ladder • Carpenters Square • Ratchet with extension •...
  • Page 10 Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) 1x - 3 Pane Modular Transon Window (2pk) 1x - Mailbox 1x - Clicker Phone (3320538) (3320107) 1x - KidKraft (3320252) ID Plaque (9320374) 1x - Base Clock (9320124) 1x - Chimney Wall...
  • Page 11 Part Identification - Box 1 ID#1 - F25890 06-06-2016 (2) 2717 - 3/4 x 1-3/4 x 9-3/4" Clock Block (2) 0455 - Counter Side 5/8 x 2 x 6-3/4" 38045536 3632717 (1) 2686 - Counter Front 5/8 x 2-3/4 x 40-5/8" 3632686 (2) 0461 - 1 x 2 x 12-9/16"...
  • Page 12 Hardware - Box 1 (Actual Size) Wafer Bolt 5/16 x 1" Wafer Bolt 5/16 x 3" (8 x 76mm) 2pc. WB1 - - (53613310) 3pc. WB7 - - (53613330) (8 x 25mm) Hex Bolt 1/4 x 1-1/4" 24pc. H9 - - (53703211) 1/4 x 2-1/2"...
  • Page 13 Hardware - Box 1 (Actual Size) ID#1 - F25890 06-06-2016 32pc. TN1 - 1/4" (6mm) T - Nut 5pc. FW0 - 3/16" (5mm) Flat Washer - (54503200) (51103100) 5pc. LW2 - 5/16" (8mm) Lock Washer - (51303300) 50pc. FW1 - 1/4"(6mm) Flat Washer - 10pc.
  • Page 14 Part Identification - Box 2 ID#2 - F25890 06-06-2016 1pc. - 2757 1pc. - 2648 - 1 x 4 x 40-5/8 (16 x 86 x 1032mm )- Floor Board 3632648 LT Post Assembly 1¼ x 2½ x 87" (32 x 64 x 2210mm ) 37632757 8pc.
  • Page 15 Part Identification - Box 3 ID#2 - F25890 06-06-2016 (1) 2718 (4) 2 60 Roof Support 1¼ x 2¼ x 37½" 3632760 (1) 2715 - 5/4 x 3 x 10" - Door Stop Door Window Panel 3632715 1¼ x 15¾ x 40¾ 37602718B (4) 2759 Roof End 1-1/4 x 3 x 10"...
  • Page 16 Part Identification (Reduced Part Size) ID#2 - F25890 06-06-2016 9x - TNR 2 Slide Elbow (3310221) 1x - TNR 2 Slide Exit Top (3310224) 1x - TNR3 Short Exit (3310232) 1x - TNR 3 Tube Support (9203601) 1x - TNR 2 Slide Clamp Ring (10 pk) (9300220) (1) Rebar Ground Stake (9290318)
  • Page 17 ID#2 - F25890 06-06-2016 1/4 x 3/4" - Pan Bolt (6 x 19mm) (53453203) (1) Wafer Lag Screw 1/4 x 2-1/2" (52613222) (6 x 64mm) 1/4 x 1" - Pan Bolt (6 x 25mm) (53413210) - Quadrex Driver Bit (9200015) 1/4 x 1-1/4"...
  • Page 18 Before you discard your cartons fill out the form below. • The carton I.D. stamp is located on the end of each carton.The tracking number is located on the KidKraft ID Plaque (9320374). • Please retain this information for future reference. You will need this information if you contact the Consumer Relations Department.
  • Page 19 Step 1: Front and Back Wall Prep Part 1 It is important to assemble the frame on a flat, smooth surface. A: Place (2771) End Post and (2770) End Post Left side by side with the grooves facing up and in. Put (2770) End Post Left on the right hand side.
  • Page 20 Step 1: Front and Back Wall Prep Part 2 It is important to assemble the frame on a flat, smooth surface. D: Turn the assembly over, place (2774) Upright in the middle groves of (2775) Panel Cross Support and (2772) Panel Floor Support then attach all boards with 8 (H9) Hex Bolts (with lock washer and flat washer) connecting to the previously installed t-nuts.
  • Page 21 Step 2: End Wall Prep Part 1 It is important to assemble the frame on a flat, smooth surface. A: Place (2768) Panel Floor and 2 (2769) Panel BT Frames on a hard, flat surface with the long side up. Tap in 2 (TN1) T-nuts per board.
  • Page 22 Step 2: End Wall Prep Part 2 It is important to assemble the frame on a flat, smooth surface. D: Turn the assembly over then attach all boards with 6 (H9) Hex Bolts (with lock washer and flat washer) connecting to the previously installed t-nuts. (fig. 2.3 and 2.4) Fig.
  • Page 23 Step 3: Swing Wall Prep Part 1 It is important to assemble the frame on a flat, smooth surface. A: Place (2757) LT Post Assembly and (2758) RT Post Assembly on a hard, flat surface with the notches facing down. The top of the post assemblies have the longer notches. (fig. 3.1) B: Tap 1 (TN2) T-nut in the top holes and 1 (TN1) T-nut in the middle and bottom holes.
  • Page 24 Step 3: Swing Wall Prep Part 2 It is important to assemble the frame on a flat, smooth surface. C: Turn the (2757) LT Post Assembly and (2758) RT Post Assembly over and place 2 (2756) Siding Assemblies on top so one sits flush with the top of the middle groove and the second fits flush with the top of the bottom groove.
  • Page 25 Step 3: Swing Wall Prep Part 3 It is important to assemble the frame on a flat, smooth surface. E: Attach (2630) SW Top to (2757) LT Post Assembly and (2758) RT Post Assembly with 2 (WB1) Wafer Bolts (with flat washer) connecting to previously installed t-nuts. (fig. 3.5 and 3.6) F: Attach (2768) Panel Floor to (2757) LT Post Assembly and (2758) RT Post Assembly with 2 (H9) Hex Bolts (with lock washer and flat washer) connecting to previously installed t-nuts.
  • Page 26 Step 3: Swing Wall Prep Part 4 It is important to assemble the frame on a flat, smooth surface. I: Attach the top board in each (2756) Siding Assembly to (2757) LT Post Assembly and (2758) RT Post Assembly with 4 (S30) Wood Screws per board. (fig. 3.8 and 3.9) J: Attach the remaining boards in each (2756) Siding Assembly to (2757) LT Post Assembly and (2758) RT Post Assembly with 2 (S0) Truss Screws per board.
  • Page 27 Step 4: Frame Assembly Part 1 It is important to assemble the frame on a flat, smooth surface. A: Place Swing Wall from Step 3 between 2 Front and Back Walls from Step 1, noticing the wall orientations. The tops and bottoms of the walls should be flush. Make sure the walls are square then using the pilot holes as a guide pre-drill with a 3/16”...
  • Page 28 Step 4: Frame Assembly Part 2 B: Place End Wall from Step 2 between the Front Wall and Back Wall noticing the wall orientation. The tops and bottoms of the walls should be flush. Make sure the walls are square then using the pilot holes as a guide pre- drill with a 3/16”...
  • Page 29 Step 4: Frame Assembly Part 3 C: Loosely attach 1 (2607) Diagonal to left (2778) SW Ground MOD with 1 (H10) Hex Bolt (with lock washer, flat washer and t-nut). (fig. 4.5) D: Place each (2607) Diagonal tight and flush to the front of the Swing Wall then pre-drill pilot holes with a 3/16” (4.8 mm) drill bit and attach each (2607) Diagonal to the Swing Wall with 1 (LS3) Lag Screw (with flat washer) per board, checking that they remain flush to outside edge.
  • Page 30 Step 5: Floor Assembly Part 1 A: From inside of the assembly centre (2608) Floor Joist over the pilot holes in both (2768) Panel Floors in the Swing and End Walls, measure 5/8” (15.9 mm) down from the top of boards then attach (2608) Floor Joist to each board using the left and centre holes with 2 (S4) Wood Screws per board.
  • Page 31 Step 5: Floor Assembly Part 2 B: On the inside of both the Front and Back Walls loosely attach 1 (2777) Side Joist MOD to each (2772) Panel Floor Support with 2 (H11) Hex Bolts (with lock washer, flat washer and t-nut) as shown in fig. 5.5. Make sure both (2777) Side Joist MODs are level with (2608) Floor Joist.
  • Page 32 Step 5: Floor Assembly Part 3 C: Fasten each (2777) Side Joist MOD to each (2772) Panel Floor Support with 4 (S3) Wood Screws per board as shown in fig. 5.6. D: Tighten all (H11) Hex Bolts in both (2777) Side Joist MOD. Fig.
  • Page 33 Step 5: Floor Assembly Part 4 E: Starting at the Swing Wall place (2648) Floor Board followed by 8 (2609) Floor Boards. Make sure all boards are evenly spaced then attach to (2608) Floor Joist and each (2777) Side Joist MOD with 5 (S20) Wood Screws per board.
  • Page 34 Step 6: Swing Beam Assembly A: Attach 6 Swing Hangers to (2614) Engineered Beam using 2 (G7) Hex Bolts (with 2 flat washers and 1 lock nut) per Swing Hanger, as shown in fig. 6.1. B: Flush to the Fort End of (2614) Engineered Beam attach 2 L-Beam Brackets with 2 (G21) Hex Bolts (with 2 flat washers and 1 lock nut).
  • Page 35 Step 7: Swing End Assembly A: Loosely attach 2 (2613) Heavy SW Posts to (2615) SW Upright using 2 (G7) Hex Bolts (with lock washer, flat washer and t-nut). Notice 2 bolt holes at top of (2615) SW Upright and orientation of angle. (fig. 7.1) B: Attach (2616) SW Support to both (2613) Heavy SW Posts and (2615) SW Upright using 3 (G4) Hex Bolts (with lock washer, flat washer and t-nut).
  • Page 36 Step 8: Attach Swing End to Swing Beam A: Place Swing End Assembly against Swing Beam Assembly then place 1 Beam Bracket on each side of the assembly (they are specific for left and right side) and attach with 5 (G21) Hex Bolts (with 2 flat washers and 1 lock nut).
  • Page 37 Step 9: Attach Swing Assembly To Fort A: Place Swing Assembly against top of (2630) SW Top, make sure assembly is level then attach from inside the fort assembly into each L-Beam Bracket with 4 (G8) Hex Bolts (with 2 flat washers and 1 lock nut). (fig. 9.1) L-Beam 2630...
  • Page 38 Step 10: Install Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST BE LEVEL GROUND A: In the 5 places shown in fig. 10.1 drive the Rebar Ground Stakes 13” (330 mm) into the ground against outside front corner of the End Wall, on both (2607) Diagonals and both (2613) Heavy SW Posts.
  • Page 39 Step 11: How to Install Inserts - Upper and Lower Jambs There is 2 (2601) Lower Jamb and 1 (2602) Upper Jamb provided. Install the (2601) Lower Jamb on the Front and Back Walls and the (2602) Upper Jamb on the End Wall using 2 Jamb Mounts and 8 (S0) Truss Screws per board. Use the diagrams below to show correct placement of each board.
  • Page 40 Step 12: How to Install Inserts - Window and Wall Inserts Part 1 There are 2 (2720) Lower Window Insert, 2 (2719) Upper Window Inserts, 1 (2665) Half Wall Insert, 1 (649A) Short Half Walls and 2 MOD 3-Pane Transoms provided. Use the Fort Guide to see where each insert is installed. When installing you will need the following: For (2720) Lower Window Inserts and (2719) Upper Window Insert - 9 x (S0) Truss Screws per insert.
  • Page 41 Step 12: How to Install Inserts - Window and Wall Inserts Part 2 Inside Views 3-Pane Transom Tight 649A 2665 Tight Tight Wood Parts Hardware Other Parts 1 x 3 Pane Modular Transon Window (2pk) Half Wall Insert 16 x Truss Screw 2665 REV. Short Half Wall 649A DWG.
  • Page 42 Step 13: How to Install Inserts - Clock Assembly There is 1 Clock Set provided to be installed on the Front Wall. See Fort Guide for correct location. See below for how to assemble and attach the Clock Set. When installing you will need the following: Base Clock, Clock Subset (includes minute and hour hands, clock adapter and clock screw), 2 (2717) Clock Blocks and 4 x (S20) Wood Screws.
  • Page 43 Step 14: Rock Wall Assembly Fig. 14.1 Note: The holes in the rock boards 2776 must orient to the 2780 2780 2781 top of the boards. 2781 2781 2779 7-5/8” (193.6 mm) x 4 per Approx board Note: Gaps between boards 2-1/4” (57 mm), not to exceed 2-3/8”...
  • Page 44 Step 15: Attach Rock Wall Assembly to Fort Part 1 A: Place Rock Wall Assembly centred in opening of the Back Wall as shown in the Fort Guide and flush as shown below. Attach (2776) Rock Rails to the Back Wall using 4 (S11) Wood Screws. (fig. 15.1 and 15.2) B: Attach 1 (2779) Access Board to top of Rock Wall Assembly, flush to top of (2776) Rock Rails using 4 (S20) Wood Screws.
  • Page 45 Step 15: Attach Rock Wall Assembly to Fort Part 2 C: Drive 1 Rebar Ground Stake 13” (330 mm) into the ground against outside (2776) Rock Rail then attach with 1 (S7) Pan Screw. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off.
  • Page 46 Step 16: Roof Support Assembly A: Attach 1 (2760) Roof Support to a second (2760) Roof Support at peak using 1 (S4) Wood Screw. Repeat this step so there are 2 Roof Support Assemblies. (fig. 16.1 and 16.2) Fig. 16.1 Roof Support Assembly 2760...
  • Page 47 Step 17: Roof Panel Assembly A: Place 1 (2751) MOD Roof Bottom tight to the bottom of (2752) MOD Roof Front and (2753) MOD Roof Back. (fig.17.1) B: Place a (2761) Roof Sleeper C on the middle strip of each Roof Panel Assembly so the ends are flush and attach with 4 (S20) Wood Screws per panel.
  • Page 48 Step 18: Roof Assembly Part 1 A: Place Front Roof Panel against Back Roof Panel so the tops form a peak then tight to the inside edge of the outside slats attach 1 Narrow Angle Bracket per slat with 2 (S0) Truss Screws per bracket. (fig. 18.1 and 18.2) B: Attach the third Narrow Angle Bracket centred on the middle slat with 2 (S0) Truss Screws.
  • Page 49 Step 18: Roof Assembly Part 2 C: Place 1 Roof Support Assembly against one side so the peaks meet and the ends of the roof supports are flush with the ends of the roof panels. Attach with 8 (S11) Wood Screws. (fig. 18.4) D: Attach the second Roof Support Assembly on the opposite side, peaks to meet and ends are flush with 8 (S11) Wood Screws.
  • Page 50 Step 19: Attach Peak Detail A: Attach 1 Peak Detail to the inside of the (2760) Roof Supports on each side of the Roof Assembly with 8 (S8) Pan Screws (with 1/4” flat washer) per Peak Detail. (fig. 19.1 and 19.2) Peak Detail Fig.
  • Page 51 Step 20: Chimney Wall Assembly Part 1 A: Bend the Chimney Wall to form a box and insert tabs into slots. (fig. 20.1 and 20.2) B: Place the (0475) Chimney Top on top of the assembly and attach with 4 (S13) Pan Screws. (fig. 20.3, 20.4 and 20.5) Tabs Fig.
  • Page 52 Step 20: Chimney Wall Assembly Part 2 C: Place the Chimney Wall Assembly centred on top of the Roof Assembly and attach with 2 (S13) Pan Screws. (fig. 20.6 and 20.7) Chimney Assembly Fig. 20.6 Roof Assembly Chimney Assembly Fig. 20.7 Roof Assembly Hardware...
  • Page 53 Step 21: Attach Roof Ends Part 1 A: On the Front and Back Walls remove the 2 outside (H9) Hex Bolts attached at the top of the assembly from Step 1, Part 2. Leave the (TN1) T-nuts in. The (FW1) Flat Washers and (LW1) Lock Washers will be used in Step B.
  • Page 54 Step 21: Attach Roof Ends Part 2 B: Loosely attach 1 (2759) Roof End to each corner, flush to the top of (2775) Panel Cross Supports, with 1 (H3) Hex Bolt per board, using the (FW1) Flat Washer and (LW1) Lock Washer from Step A and connecting to the (TN1) T-nut.
  • Page 55 Step 22: Fasten Roof Ends C: Measure overhang so it is 4-7/8” then attach with 2 (S11) Wood Screws and 1 (S3) Wood Screw per (2759) Roof End. Tighten the bolts. (fig. 22.6, 22.7 and 22.8) Fig. 22.6 Top View 2759 Swing and End Walls...
  • Page 56 Step 23: Attach Roof Assembly to Fort A: With 2 people on the ground and at least 1 person in the fort, lift the Roof Assembly up and over the Back side of the fort. Guide the Roof Assembly onto the fort so all four (2617) Roof Supports sit flush to the front and outside edges of (2759) Roof End.
  • Page 57 Step 24: Attach Door Components Part 1 A: On the inside of (2718) Door Window Panel measure 15” up from the bottom and attach Catch Plate flush to the edge using 2 (S18) Wood Screws. (fig. 24.1) B: On the inside of (2718) Door Window Panel measure 22” up from the bottom and attach 1 Door Handle using 2 (S13) Pan Screws.
  • Page 58 Step 24: Attach Door Components Part 2 C: On the outside of the (2718) Door Window Panel attach the second Door Handle at approximately the same place as the one on the inside. Use 2 (S13) Pan Screws. (fig. 24.2) D: On the opposite side of the Door Handle measure 5/8”...
  • Page 59 Step 25: Attach Door Assembly to Fort A: In the opening for the door on the Front Wall as shown in the Fort Guide, measure 5/8” up from (2769) Panel BT Frame and maximum 5/8” from (2601) Lower Jamb and attach the remaining side of the hinges to (2601) Lower Jamb using 3 (S13) Pan Screws per hinge.
  • Page 60 Step 26: Attach Door Stop A: In the notched out opening of (2715) Door Stop attach the Magnetic Catch using 2 (S18) Wood Screws. (fig. 26.1) Important: Use a hand held screw driver and DO NOT over tighten. B: On the inside of the assembly, attach (2715) Door Stop to the panel with 3 (S11) Wood Screws, making sure (2715) Door Stop overhangs the panel by 1-1/4”...
  • Page 61 Step 27: Attach Slide to Fort A: Place Slide in the centre of the opening at the front of the fort as shown in the Fort Guide, pre-drill with a 1/8” (3.2 mm) drill bit then attach slide to fort through the (2772) Panel Floor Support using 3 (S7) Pan Screws. (fig. 27.1 and 27.2) Fig.
  • Page 62 Step 28: Attach Acro and Belt Swings A: Using 1 Threaded Clip per chain, join 1 Long Swing Chain to each side of the swing belt seat. Make sure to close the Threaded Clip tightly using an adjustable wrench. (fig. 28.1 and 28.2). B: Using 1 Threaded Clip per chain, join the Short Swing Chain to the Acro Bar and Acro Handle.
  • Page 63 Step 29: Attach Slide Wall Inserts A: In the narrow opening of the End Wall (Upper Jamb should already be installed), place the MOD Side Lite from inside the assembly then attach to the wall and (2602) Upper Jamb with 14 (S0) Truss Screws. (fig. 29.1 and 29.2) B: In the wider opening of the End Wall tight to (2768) Panel Floor place (8935) Lower SL Insert from inside the assembly then attach to the wall and (2602) Upper Jamb with 4 (S0) Truss Screws.
  • Page 64 Step 30: Slide Section Assemblies Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 30.3) A: Fit 2 TNR2 Slide Elbows together and attach with 8 (PB1) Pan Bolts (with lock nut) as shown in fig.
  • Page 65 Step 30: Slide Section Assemblies Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 30.3) D: Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 (PB1) Pan Bolts (with lock nut) as shown in fig.
  • Page 66 Step 31: Attach Flange Assembly to Fort Part 1 A: With a helper place the Flange Assembly flush to the top opening in End Wall as shown in fig. 32.1 and the Fort Guide, then pre-drill 1/8” pilot holes in (8935) Lower SL Insert for the 4 bottom mounting locations (approximate spots where circles are on figure), making sure the pre-drilled holes are a minimum of 1”...
  • Page 67 Step 31: Attach Flange Assembly to Fort Part 2 D: Place (8934) SL Gusset tight to (2768) Panel Floor, flush to the top of the bottom opening and attach to Flange Assembly with 2 (S6) Pan Screws. (fig. 31.4 and 31.5) E: Pre-drill pilot hole with a 3/16”...
  • Page 68 Step 32: Attach Elbow Assembly to Flange Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 69 Step 32: Attach Elbow Assembly to Flange Assembly Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts Fig. 32.5 go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 70 Step 33: Attach Elbow Assembly to Elbow Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go Fig. 33.1 through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 71 DO NOT USE DO NOT USE USE IMAGE Step 33: Attach Elbow Assembly to Elbow Assembly USE IMAGE Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 72 Step 34: TNR Brace Assembly A: Attach (8965) TNR Upright to (8963) TNR Ground Brace with 1 (H8) Hex Bolt (with lock washer, flat washer and t-nut) in the top hole. Make sure both boards are square then attach with 1 (S11) Wood Screw. (fig. 34.1) 8965 Fig.
  • Page 73 Step 35: Attach Elbow Assemblies and TNR2 Slide Support Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 74 Step 36: Attach TNR Brace Assembly A: Use (8965) TNR Upright as a guide to judge the proper bolt location, remove the bottom pan bolt and nut. The bolt will no longer be needed, but keep the lock nut. (fig. 36.1 and 36.2) B: Attach the top of the TNR3 Post Mount to TNR2 Slide Clamp Ring using 1 (PB2) Pan Bolt (with the previously removed lock nut and 1 flat washer).
  • Page 75 Step 37: Attach TNR2 Slide Exit to Exit Elbow Assembly A: Insert flange of Exit Elbow Assembly (slide elbow) into the slots on TNR3 Short Exit. (fig. 37.1) B: Rotate Slide Exit and use Quadrex Driver as a guide pin so the holes are aligned and attach with 5 (PB1) Pan Bolts (with lock nuts) starting with the bottom middle hole and working up each side.
  • Page 76 Step 38: Attach Exit End Assembly to Fort Fig. 38.1 Note: When installing Pan Bolts make sure to look Exit Elbow Top Slide Bolt Holes Assembly at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess.
  • Page 77 Step 39: Attach Ground Stake to TNR Upright A: In the spot shown in fig. 39.1 drive 1 Rebar Ground Stake 13” (330 mm) into the ground against the (8965) TNR Upright. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off.
  • Page 78 Step 40: Counter Assembly Part 1 A: Flush to each end and to the top of (2687) Counter Back attach 1 (0457) Counter Joist per end with 1 (S20) Wood Screw per joist. Notice the remaining holes at the bottom of (2687) Counter Back. (fig. 40.1) B: Place the remaining 2 (0457) Counter Joists centred over the pilot holes in the middle of (2687) Counter Back and flush to the top of the board, then attach, in the top holes, with 1 (S20) Wood Screw per joist.
  • Page 79 Step 40: Counter Assembly Part 2 C: On the inside of the panel shown in the Fort Guide place Counter Assembly so the top of (2687) Counter Back is flush to the top of the opening then attach with 5 (S20) Wood Screws. (fig. 40.2 and 40.3) Fig.
  • Page 80 Step 40: Counter Assembly Part 3 D: Place 1 (0461) Counter Brace flush to the front and outside edge of each outer (0457) Counter Joist and tight to the panel then attach with 2 (S3) Wood Screws per brace. (fig. 40.4 and 40.5) Fig.
  • Page 81 Step 40: Counter Assembly Part 4 E: Place (2686) Counter Front against (0457) Counter Joists so the ends are flush and the centre (0457) Counter Joists are centred over the pilot holes. Measure 5/8” down from the top of (2686) Counter Front on both ends and attach to the (0457) Counter Joists with 4 (S20) Wood Screws.
  • Page 82 Step 40: Counter Assembly Part 5 F: Tight to (2687) Counter Back attach (2685) Counter Top to each (0457) Counter Joist with 4 (TS) Trim Screws. (fig. 40.7) G: Tight to (2685) Counter Top and flush to the outside edges of the outer (0457) Counter Joists attach 1 (0455) Counter Side per joist with 3 (TS) Trim Screws per board.
  • Page 83 Step 40: Counter Assembly Part 6 J: Place Faucet and 2 Sink Knobs in opening of Sink and attach Sink Knobs with included hardware. (fig. 40.9) Important: Use a hand held screw driver and DO NOT over tighten. Fig. 40.9 Faucet Sink Knob Sink Knob...
  • Page 84 Step 40: Counter Assembly Part 7 K: Place Sink and Stove in the openings of the Counter Assembly then attach 4 Mount Clips with included hardware to the bottom of the Sink and Stove to secure in place. (fig. 40.10 and 40.11) Important: Use a hand held screw driver and DO NOT over tighten.
  • Page 85 Step 41: Attach Utensil Shelf A: From inside the assembly, centred in the top of the opening of panel as shown in the Fort Guide, above the counter, attach Utensil Shelf with 2 (S13) Pan Screws as shown in fig. 41.1 and 41.2. B: Attach Pot, Pan and Spatula to the Utensil Shelf.
  • Page 86 Step 42: Attach Clicker Phone A: Using the Fort Guide to show location, on the (2601) Lower Jamb beside the Door Assembly install the Phone Base with 2 (S13) Pan Screws then place the Clicker Phone in the Phone Base. (fig. 42.1 and 42.2) Fig.
  • Page 87 Mailbox Halves Attach Halves here Fig. 16.1 Fig.43.1 Mailbox Door Included Hardware Insert tabs into slots here Mailbox Flag Included Hardware Mailbox Door is attached here Mailbox Mount Other Parts 1 x Mailbox (with included hardware) Instructional video: http://www.kidkraft.eu/stoneycreek-assembly europecustomerservice@kiddraft.com...
  • Page 88 Step 43: Attach Mailbox Part 2 E: On the outside corner of the Door Wall as shown in fig. 43.2 place Mail Box Assembly on the panel then attach with 1 (S10) #8 x 1” Pan Screw from the bottom and 2 (S10) #8 x 1” Pan Screws on the top. (fig. 43.2, 43.3 and 43.4) F: For the remaining 2 holes, attach with 2 (S13) #6 x 5/8”...
  • Page 89 A: Attach KidKraft I.D. Plaque to a location on your set that is easily seen and read by a supervising adult using 4 (S13) Pan Screws as shown below. KidKraft I.D. Plaque Hardware Other Parts 1 x KidKraft I.D. Plaque Pan Screw...
  • Page 90 Fort Guide: Castlewood 3-Pane Transom 2719 Front Wall Clock (Step 1) 2601 2720 Clicker Phone (Step 44) Door Stop (Step 27) 2719 (Step 12) MOD 3-Pane Clock Transom (Step 12) Mailbox (Step 13) Slide Door (Step 28) Position Mailbox Assembly...
  • Page 91 Fort Guide: Castlewood MOD 3-Pane 2719 Transom (Step 11) 2601 Back Wall (Step 1) MOD 3-Pane Transom (Step 12) (Step 12) 2719 Hand Grip (Step 16) 649A Rock Wall 2720 Assembly 2720 Position (Step 14 -15) (Step 12) Back Wall...
  • Page 92 NOTES...
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  • Page 96 Would you recommend the purchase of our products to friends and family? Comments: MAIL TO: Fill out your registration card online at KidKraft https://prdregistration.kidkraft.com/ 4630 Olin Road Dallas, TX 75244 United States KidKraft would like to say Thank You for Attention: Customer Service your time and feedback.

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