Table Of Contents - Alamarin Jet COMBI-FRAME AJ 285 Repair Manual

Table of contents

Repair manual
Table of contents
1. Introduction .................................................................................................. 1
1.1. Safety precautions ............................................................................. 1
1.2. Symbols ............................................................................................. 1
2. Main shaft and bearing ............................................................................... 3
2.1. Front bearing .................................................................................... 4
2.1.1. Front bearing disassembly ...................................................... 4
2.1.2. Repairing the front bearing .................................................. 10
2.1.3. Assembly of the front bearing .............................................. 11
2.1.4. Installing the front bearing ................................................... 17
2.2. Rear-end bearing ............................................................................. 19
2.2.1. Disassembling the rear-end bearing ..................................... 19
2.2.2. Repairing the rear-end bearings ........................................... 20
2.2.3. Assembling the rear-end bearing .......................................... 22
2.2.4. Installing the rear end bearing ............................................. 23
2.3. Intermediate shaft ........................................................................... 25
3. Impeller ...................................................................................................... 27
3.1. Impeller type ................................................................................... 28
3.2. Removing the Impeller .................................................................... 29
3.3. Repairing the impeller .................................................................... 29
3.4. Installing the impeller ..................................................................... 30
3.5. Impeller tunnel ................................................................................ 34
4. Reversing deflector and operating hydraulics ........................................... 39
4.1. Reversing deflector ......................................................................... 39
4.1.1. Removing the reversing deflector ......................................... 39
4.1.2. Repairing the reversing deflector ......................................... 41
4.1.3. Installing the reversing deflector .......................................... 41
4.2. Operating hydraulics ....................................................................... 42
4.2.1. Removing the cylinder .......................................................... 42
4.2.2. Repairing the cylinder .......................................................... 45
4.2.3. Installing the cylinder ........................................................... 46
4.2.4. Cylinder adjustment .............................................................. 50
4.3. Hydraulic pump ............................................................................... 53
4.3.1. Removing the hydraulic pump .............................................. 53
4.3.2. Repairing the hydraulic pump .............................................. 54
4.3.3. Installing the hydraulic pump ............................................... 56
4.3.4. Replacing the oil filter .......................................................... 57
5. Steering nozzle and actuating cylinder ..................................................... 59
5.1. Steering nozzle ................................................................................ 59
5.1.1. Removing the steering nozzle ............................................... 59
5.1.2. Repairing the steering nozzle ............................................... 61
5.1.3. Installing the steering nozzle ................................................ 61
5.2. Steering cylinder ............................................................................. 62
5.2.1. Removing the control cylinder .............................................. 62
5.2.2. Repairing the control cylinder .............................................. 63
5.2.3. Installing the control cylinder ............................................... 64
6. Stator ......................................................................................................... 65
6.1. Removing the stator ........................................................................ 65
6.2. Repairing the stator ........................................................................ 67
6.3. Installing the stator ......................................................................... 69
Appendix 1. Grease recommendations ........................................................... 71
Appendix 2. Oil recommendations ................................................................. 72
Appendix 3. Tightening torques ..................................................................... 73
KM/285/EN/1.1.0 iii