Volkswagen Golf 2015 Repair Manual page 181

Installing 2nd Gear Outer Race, Inner Race and Synchronizer
Ring
– Place inner race -A- on drive gear for 2nd gear.
The tabs -1- face away from the gear wheel.
– Install the outer race -B-.
The tabs -2- engage in grooves -3- on the gear wheel.
– Install the synchronizer ring -C-.
The larger openings -4- lock in the tabs -1- on the inner race
-A-.
Disassembling and Assembling the Locking Collar and the Syn‐
chronizer Hub for 1st, 2nd, 3rd and 4th Gears
1 - Spring
2 - Locking piece
3 - Locking collar
4 - Synchronizer hub
– Slide the locking collar over the synchronizer hub.
In 3rd and 4th gear, the wide collar on the synchronizer hub and
the locking collar face in one direction.
The notches for the locking pieces on the synchronizer hub and
locking collar must line up with each other.
Assembling: Locking Collar/Synchronizer Hub for 1st, 2nd, 3rd
and 4th Gears
The locking collar is pushed over the synchronizer hub.
– Install the locking pieces and springs offset by 120°. The an‐
gled end of the spring must engage into the hollow locking
piece.
Installed Position: Locking Collar/Synchronizer Hub for 1st and
2nd Gears
The identification groove -arrow 1- and the narrow collar
-arrow 2- on the synchronizer hub face 1st gear.
Golf 2015 ➤ , Golf Variant 2015 ➤
Manual Transmission - Edition 02.2016
177
2. Output Shaft