Introduction; General Installation Conditions - ESDEC FlatFix Fusion Manual

1. Introduction

This manual describes the installation of the FlatFix Fusion mounting system for flat roofs (for solar panels in landscape
setup).
Read the manual carefully so that you are fully aware of the entire content. Follow the instructions in the manual carefully.
Always carry out the actions in the correct order.
Store the manual in a safe and dry location. If you lose the manual, you may always request a copy from Esdec BV
or download it from www.esdec.com. Where there is a reference to the construction plan, we also refer to the FlatFix
Calculator that allows you to generate a construction plan.

2. General installation conditions

General
A failure to adhere to the guidelines stated in this document and/or in the construction plan may lead to all warranty and
product liability claims lapsing.
The details, comments and recommendations in this document are binding and must be checked to ensure they are
complete and up-to-date. Esdec BV retains the right to revise this document without notification.
Stability and condition of the roof
The roof must be in good condition and strong enough to bear the weight of the solar panels, incl. associated materials,
ballast, wind and snow load. Check the stability of the roof/structure and where necessary employ a builder to correct it.
Make sure the load reserve of the roof is not exceeded either locally or in its entirety.
Insulation / roofing material
The continual pressure loading capacity (point load) of the insulation and the roofing material must be checked thoroughly
and found to be sound before installation. The suitability of the roof supports combined with the roofing material must be
checked and found to be sound, and if necessary or desirable extra roof supports must be fitted at the required locations. In
case of doubt, employ a roofer.
Safety warnings
FlatFix Fusion mounting systems must be fitted as standard by qualified technical personnel (at least two skilled
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people).
The addition or omission of parts may have a detrimental effect on the function of the system and is strongly
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discouraged!
Before placing the solar panels, the roof must be clean, dry, flat and free of algae and the like.
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Avoid fitting in high winds and a wet, slippery roof surface.
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Fitting of the FlatFix Fusion mounting system may only take place at temperatures between 5º and 40ºC (due to the
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fitments of the plastic parts).
Always work on a roof using fall protection and safety nets and edge protection where necessary.
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Wear shoes with reinforced toecaps and sturdy anti-slip soles.
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Always wear the proper protective clothing when carrying out the work.
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Always use lifting aids / hoist systems when moving the material (solar panels, etc.).
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Always place a ladder on a sound and stable surface.
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Always place the ladder at an angle of around 75º and ensure it sticks out about 1 metre above the roof edge.
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If possible, fasten the top of the ladder with a rope or strap.
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Preferably work in accordance with the "Working safely on roofs" handbook.
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Range of application of FlatFix Fusion
Wind zone (1 to 3 with the exception of coastal areas).
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Roof height (3-12m) If your roof is higher, contact your supplier.
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Type of roofing material: Concrete, bitumen / EPDM / PVC / TPO.
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Roof pitch: maximum 3º. Between 3º and 7º (between 2° and 7º with PVC), the base plates must be sealed. For a roof
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pitch of over 7º, contact your supplier.
Setup: Landscape mounting.
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Maximum solar panel dimensions: length 1170–1310 mm, 1475–1615 mm, 1550–1690 mm, 1655–1795 mm, 1830–
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1970 mm, 1940–2080 mm, 980–1050 mm, thickness 25–50 mm. (See table on Page 02)
Rev. 10.09.19 MANUAL FOR FLATFIX FUSION MOUNTING SYSTEM FOR FLAT ROOFS
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