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Summary of Contents for ESDEC CLICKFIT BASIC
- Page 1 MANUAL MOUNTING SYSTEM FOR STEEL ROOFS mounting system for steel roofs for solar panels in portrait setup Rev. 20.01.14 © ESDEC BV 2014...
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Page 2: Table Of Contents
CONTENTS 1. Introduction 2. General installation conditions 3. Product description 4. Components overview 4.1 Exploded-view 4.2 Component list 5. Mounting preparation 5.1 Control of tools and accessories 5.2 Determining and measuring position solar panels 5.3 Cleaning the roof 6. Installation 6.1 Pre-mounting of suspension bushes on solar panels 6.2 Pre-mounting of connection strips 6.3 Securing of mounting brackets... -
Page 3: Introduction
Noncompliance with the instructions in this document can lead to the expiration of all warranty and product liability claims. The data, remarks, and advice in this document are binding and have to be checked for completeness and validity. Esdec BV reserves the right to adapt this document without further notice. - Page 4 Removal and demounting Remove the product according to local laws and regulations. Guarantee and maintenance Guarantee and maintenance according to general terms and conditions and guarantee terms of Esdec BV. These can be found on the website www.esdec.nl or www.click-fit.com Liability...
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Page 5: Product Description
3. Product description The ClickFit mounting system consists of mounting brackets, mounting rails and the necessary mounting materials to mount the solar panels in portrait placement on the roof. The ClickFit mounting system for steel plate can be used for all steel roofs, among others the common steel corrugated roof and trapezium roof plates. -
Page 6: Component List
4.2 Component list 10. End clamp 1. Solar panel End clamp CFA Article no. 100-3003 2. Stainless steel hexagonal bolt M6 x 20 End clamp CFB Article no. 100-0620 Article no. 100-3004 For type see appendix Ch. 7 3. Nylon Suspension bush Article no. -
Page 7: Mounting Preparation
5. Mounting preparation 5.1 Control of tools and accessories Underneath is a list of the required tools/accessories: Tape measure Brush Ratchet with hexagonal top Battery screwdriver and/ S8 / S10 Marker / chalk Knife Scaffold or stable, safe ladder Rev. 20.01.14 ASSEMBLY MANUAL FOR STEEL ROOFS... -
Page 8: Determining And Measuring Position Solar Panels
5.2 Determining and measuring position solar panels When determining the position of the solar panels on the steel roof, it is important to take into account the angle under which the sunlight falls on the roof during the whole day and during the whole year. Place the panels on an area which has no shadow whatsoever. -
Page 9: Installation
6. Installation 6.1 Pre-mounting of suspension bushes on solar panels Mount 2 suspension bushes per solar panel at the rear of the solar panel (= same side as the junction box). First insert the stainless steel hexagon bolts M6x20 into the existing holes in the frame and secure the suspension bushes accordingly. Subsequently mount the M6 nuts. -
Page 10: Securing Of Mounting Brackets
6.3 Securing of mounting brackets Use the position of the solar panels on the roof to determine the position of the mounting brackets. The mounting brackets are attached at 1/4 of the height of the panel’s upper edge and the panel’s lower edge, with a distance of 2/4 H between them. -
Page 11: Securing Of Mounting Rail
6.4 Securing of mounting rail 1. Position the mounting rail on the mounting brackets. Make sure that the mounting bracket and the mounting rail are precisely at a right angle to each other. The mounting bracket can be rotated slightly because it is only attached by the upper screw. -
Page 12: Suspending Solar Panel Onto Mounting Rail
6.5 Suspending solar panel onto mounting rail Suspend the first solar panel by using the pre-mounted suspension bushes temporarily on to the upper mounting rail. As a result, you will have your hands free for the rest of the installation. Rev. -
Page 13: Mounting 1St Solar Panel On The Rails
6.6 Mounting 1st solar panel on the rails Slide the first solar panel to the side of the mounting rail. Then slide the end clamp onto the mounting rail. Choose the right cavity so the end clamp precisely fits to the solar panel. Let approximately 1 cm of rail protrude visibly besides the end clamp. -
Page 14: Mounting Of Other Solar Panels On The Rails
6.7 Mounting of other solar panels on the rails Suspend the second solar panel from the mounting rail and slide this towards the first one until a gap of approximately 7mm remains. Then screw the mounting screw with a modular clamp plate into the mounting rail. The torque of the screw connections is 4.5N/m. -
Page 15: Final Mounting /Multiple Rows Underneath One Another
6.8 Final mounting /multiple rows underneath one another 1. Slide the end clamp onto the mounting rail. Choose the right cavity so that the end clamp precisely fits to the solar panel. 2. Screw the end clamp tight with the mounting screw (torque 4.5N/m). 3. -
Page 16: Appendix
7. APPENDIX Frame height End clamp Screw length 29mm 55 mm 30mm 55 mm 31mm 55 mm 32 mm 55 mm 33 mm 60 mm 34 mm 60 mm 35 mm 60 mm 36 mm 63 mm 37 mm 63 mm 38 mm 63 mm 39 mm...
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